British inner frame assembling machine

Abstract

The invention relates to the technical field of inner frame assembly, and discloses a British inner frame assembly machine, which comprises a machine table, a machine frame, a control panel and a control panel, the vibration disc feeding system comprises a universal head body vibration disc, a first elastic piece clockwise vibration disc, a first elastic piece anticlockwise vibration disc, a second elastic piece clockwise vibration disc, a second elastic piece anticlockwise vibration disc, an upper cover vibration disc and a vibration disc feeding channel connected with all the vibration discs. The rotating disc mechanism is installed on the machine table and comprises a rotating disc and a plurality of workpiece bases distributed on the rotating disc in the circumferential direction. And the arranged vibration disc feeding system can automatically and orderly convey all parts to the rotary disc mechanism, so that the steps of manual operation are greatly reduced, and the assembly efficiency is improved. And a plurality of workpiece seats are designed on the turntable mechanism, so that a plurality of plug inner frames can be assembled at the same time, and the production efficiency is further improved. The vibration disc material taking mechanism can accurately take out parts from a vibration disc and place the parts on a workpiece seat through accurate cooperation of a transverse moving air cylinder, a lifting air cylinder and a clamp air cylinder, and the assembling precision and stability are guaranteed.

Description

Technical Field

[0001] The invention relates to the technical field of inner frame assembly, in particular to an English-type inner frame assembly machine. Background Art

[0002] During the production of plug inner frames, existing assembly equipment typically has a low degree of automation, resulting in low assembly efficiency and poor stability. Traditional plug inner frame assembly often relies on manual operation or semi-automated equipment, requiring operators to manually align, assemble, and secure the various plug components. This method is not only labor-intensive and inefficient, but also prone to poor assembly precision due to human factors, which in turn affects product quality.

[0003] While current assembly equipment can perform some basic plug housing assembly tasks, it still suffers from insufficient automation when faced with high-volume production and complex product structures. For example, the plug housing's components are diverse and complex in shape, and the assembly process requires precise docking and positioning. Traditional equipment often struggles to achieve the required precision every time. This results in poor product consistency, potentially leading to poor assembly and high failure rates, further impacting production efficiency and product quality.

[0004] Furthermore, existing assembly equipment operates at a slow speed and requires extensive manual intervention during the production process. This not only limits production capacity but also increases production costs. As market demand for efficient and high-quality production increases, traditional assembly technology struggles to meet the requirements of large-scale, high-precision production.

[0005] Therefore, based on the above technical problems, it is necessary for those skilled in the art to develop a British-style inner frame assembly machine. Summary of the Invention

[0006] The object of the present invention is to provide an English-type inner frame assembly machine to solve the problems raised in the above background technology.

[0007] To achieve the above object, the present invention provides the following technical solutions:

[0008] A technical solution for an English-style inner frame assembly machine, comprising:

[0009] A machine platform, on which a control screen is provided;

[0010] The vibration plate feeding system includes a universal head main body vibration plate, a spring-loaded clockwise vibration plate 1, a spring-loaded counterclockwise vibration plate 1, a spring-loaded clockwise vibration plate 2, a spring-loaded counterclockwise vibration plate 2, an upper cover vibration plate, and a vibration plate feeding channel connecting the vibration plates;

[0011] A turntable mechanism is installed on the machine platform and includes a turntable and a plurality of workpiece seats distributed circumferentially on the turntable;

[0012] The vibrating plate picking mechanism is provided on the adjacent side of the vibrating plate feeding channel and is mounted on the machine platform, and comprises a transverse cylinder, a transverse seat connected to the transverse cylinder, a lifting cylinder mounted on the transverse seat, a clamp cylinder connected to the lifting cylinder, and a clamp driven by the clamp cylinder;

[0013] The workpiece detector and the workpiece shaper are arranged along the circumference of the turntable;

[0014] Probe detector, used to detect the electrical properties of the workpiece;

[0015] A riveting mechanism, comprising a stand and a riveting machine mounted on the stand;

[0016] The finished product unloading mechanism comprises an unloading transverse movement cylinder, an unloading transverse movement seat connected to the unloading transverse movement cylinder, an unloading claw cylinder installed on the unloading transverse movement seat, and an unloading claw driven by the unloading claw cylinder.

[0017] As a preferred technical solution, the shrapnel clockwise vibration disk 1 and the shrapnel counterclockwise vibration disk 1 are symmetrically arranged, and the shrapnel clockwise vibration disk 2 and the shrapnel counterclockwise vibration disk 2 are symmetrically arranged to form two groups of shrapnel feeding units.

[0018] As a preferred technical solution, the transverse cylinder driving direction of the vibrating plate material picking mechanism is parallel to the radial direction of the turntable, and the lifting cylinder driving direction is perpendicular to the machine plane.

[0019] As a preferred technical solution, the workpiece detector and the workpiece shaper are sequentially arranged at adjacent workstations of the turntable for performing position detection and shape correction on the semi-finished product on the workpiece seat.

[0020] As a preferred technical solution, the stand of the riveting mechanism is fixed to the edge of the machine platform, and the punch of the riveting machine is vertically aligned with the workpiece seat on the turntable.

[0021] As a preferred technical solution, the movement trajectory of the unloading claws of the finished product unloading mechanism covers the unloading station of the turntable to the outside of the machine.

[0022] As a preferred technical solution, 8-12 workpiece seats are evenly distributed around the turntable, and each workpiece seat independently carries the plug inner frame assembly.

[0023] As a preferred technical solution, the probe detector is arranged in front of the riveting mechanism station and is used to detect the conductivity between the spring piece and the universal head body.

[0024] Compared with the prior art, the present invention has the following beneficial effects:

[0025] The present invention is a British-style internal frame assembly machine. Its vibrating plate feeding system automatically and orderly delivers components to the turntable mechanism, significantly reducing manual operation steps and improving assembly efficiency. The multiple workpiece holders on the turntable mechanism enable simultaneous assembly of multiple plug internal frames, further enhancing production efficiency. The vibrating plate retrieving mechanism, through the precise coordination of the transverse cylinder, lift cylinder, and clamp cylinder, accurately removes components from the vibrating plate and places them on the workpiece holders, ensuring assembly accuracy and stability.

[0026] The presence of a workpiece detector and workpiece shaper enables position detection and shape correction of semi-finished products during assembly, preventing assembly defects caused by component misalignment or inaccurate shapes, and improving product quality. The presence of a probe detector tests the conductivity between the spring and the universal plug body before riveting, ensuring good electrical performance of the assembled plug frame.

[0027] The riveting mechanism securely fastens the components together through precise riveting operations, forming a complete plug inner frame. The finished product unloading mechanism automatically removes the assembled plug inner frame from the turntable and transports it outside the machine for subsequent collection and processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 This is a schematic diagram of the top view of a British-style internal frame assembly machine;

[0029] Figure 2 This is a schematic diagram of the front three-dimensional structure of a British-style internal frame assembly machine;

[0030] Figure 3 This is a schematic diagram of the back three-dimensional structure of a British-style internal frame assembly machine.

[0031] In the accompanying drawings: 1. Machine; 11. Control panel; 21. Universal head main body vibration disk; 22. Shrapnel clockwise vibration disk 1; 23. Shrapnel counterclockwise vibration disk 1; 24. Shrapnel clockwise vibration disk 2; 25. Shrapnel counterclockwise vibration disk 2; 26. Upper cover vibration disk; 27. Vibration disk feeding channel; 31. Turntable; 32. Workpiece seat; 4. Vibration disk picking mechanism; 41. Transverse movement cylinder; 42. Transverse movement seat; 43. Lifting cylinder; 44. Clamp cylinder; 45. Clamp; 5. Workpiece detector; 6. Workpiece shaper; 7. Probe detector; 8. Riveting mechanism; 81. Stand; 82. Riveting press; 9. Finished product unloading mechanism; 91. Unloading transverse movement cylinder; 92. Unloading transverse movement seat; 93. Unloading clamp cylinder; 94. Unloading clamp. DETAILED DESCRIPTION

[0032] The features and exemplary embodiments of various aspects of the present invention will be described in detail below. In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments. For those skilled in the art, the present invention can be implemented without some of these specific details. The following description of the embodiments is merely intended to provide a better understanding of the present invention by illustrating examples of the present invention.

[0033] like Figure 1 、 Figure 2 and Figure 3 As shown, the present invention provides a technical solution for an English-style internal frame assembly machine. The machine comprises a platform 1, which is the main supporting structure of the assembly machine and is provided with a control panel 11 for the operator to monitor and control the operation of the assembly machine. The surface of the platform 1 is designed with multiple mounting holes for securing other components.

[0034] The vibrating plate feeding system includes multiple vibrating plates, specifically the universal head body vibrating plate 21, the spring clip clockwise vibrating plate 1 22, the spring clip counterclockwise vibrating plate 1 23, the spring clip clockwise vibrating plate 2 24, the spring clip counterclockwise vibrating plate 2 25, and the upper cover vibrating plate 26. These vibrating plates are interconnected by a vibrating plate feeding channel 27, ensuring that parts can be smoothly transferred from one vibrating plate to another and finally delivered to the turntable mechanism.

[0035] The turntable mechanism 3 is mounted on the machine platform and comprises a turntable 31 and multiple workpiece holders 32 distributed circumferentially around the turntable. The turntable 31 is rotatable, and the workpiece holders 32 support the various components of the plug's internal frame. Preferably, 8-12 workpiece holders 32 are evenly distributed around the turntable to facilitate simultaneous assembly of multiple components.

[0036] The vibrating platen pick-up mechanism 4 is located adjacent to the vibrating platen feed channel 27 and mounted on the machine platform. This mechanism comprises a traverse cylinder 41, a traverse base 42, a lift cylinder 43, a clamp cylinder 44, and a clamp 45 driven by the clamp cylinder. The traverse cylinder 41 is driven parallel to the radial direction of the turntable 31, while the lift cylinder 43 is driven perpendicular to the machine platform. The clamp 45 is used to precisely grasp parts and place them on the workpiece base 32.

[0037] The workpiece detector 5 and the workpiece shaper 6 are arranged along the circumference of the turntable 31 to detect the position and correct the shape of the semi-finished product on the workpiece seat 32. The probe detector 7 is set in front of the riveting mechanism 8 to detect the conductivity between the spring and the universal head body.

[0038] The riveting mechanism 8 comprises a stand 81 and a riveting press 82 mounted on the stand. The stand 81 is fixed to the edge of the machine platform, and the punch of the riveting press 82 is vertically aligned with the workpiece seat 32 on the turntable to achieve accurate riveting operation.

[0039] The finished product unloading mechanism 9 includes an unloading traverse cylinder 91, an unloading traverse base 92, an unloading jaw cylinder 93, and an unloading jaw 94 driven by the unloading jaw cylinder. The unloading jaw 94's motion path covers the unloading position of the turntable 31 to the outside of the machine, and is used to automatically unload the assembled plug inner frame from the turntable and transport it to the outside of the machine.

[0040] During assembly, the vibrating plate feeding system automatically and orderly delivers components to the turntable mechanism. The multiple workpiece holders 32 on the turntable mechanism enable simultaneous assembly of multiple plug inner frames. The vibrating plate retrieving mechanism 4, through the precise coordination of the traverse cylinder 41, lift cylinder 43, and clamp cylinder 44, accurately removes components from the vibrating plate and places them on the workpiece holders 32, ensuring assembly precision and stability.

[0041] During assembly, the workpiece detector 5 and workpiece shaper 6 detect the position and correct the shape of the semi-finished product, preventing assembly defects caused by component misalignment or inaccurate shapes, thereby improving product quality. The probe detector 7 checks the conductivity between the spring and the universal plug body before riveting, ensuring good electrical performance of the assembled plug frame.

[0042] The riveting mechanism 8 securely fastens the components together through precise riveting operations, forming a complete plug inner frame. The finished product unloading mechanism 9 automatically removes the assembled plug inner frame from the turntable and transports it to the outside of the machine for subsequent collection and processing.

[0043] Through the above-mentioned implementation, the British-style inner frame assembly machine of the present invention can realize high-efficiency and high-precision automated assembly, greatly reducing the steps of manual operation, improving production efficiency and product quality, and meeting the market demand for efficient and high-quality production.

[0044] The working principle and usage process of the present invention are as follows: the vibrating plate feeding system automatically starts, and the universal head main body vibrating plate 21, the spring plate clockwise and counterclockwise vibrating plates, and the upper cover vibrating plate 26 begin to vibrate, and the respective parts are transported in an orderly manner to the vibrating plate feeding channel 27. These parts are smoothly transported through the feeding channel and finally reach the turntable mechanism.

[0045] The turntable 31 starts to rotate, and the multiple workpiece seats 32 evenly distributed on it rotate with the turntable 31. When a workpiece seat 32 rotates to the picking position of the vibration plate picking mechanism 4, the vibration plate picking mechanism 4 starts. The transverse cylinder 41 drives the transverse seat 42 to drive the lifting cylinder 43 and the clamp cylinder 44 to move to the corresponding vibration plate outlet, the lifting cylinder 43 descends, and the clamp cylinder 44 drives the clamp 45 to accurately grab the parts, then the lifting cylinder 43 rises, and the transverse cylinder 41 moves the clamp 45 and the parts to the top of the workpiece seat 32 on the turntable 31. The lifting cylinder 43 descends again, and the clamp 45 releases the parts, completing the picking and placement operations.

[0046] As the turntable 31 rotates, the semi-finished product on the workpiece holder 32 passes through the workpiece detector 5 and the workpiece shaper 6 in sequence. The workpiece detector 5 detects the position of the semi-finished product to ensure that the parts are correctly placed; the workpiece shaper 6 corrects the shape of the semi-finished product to avoid poor assembly caused by inaccurate shape.

[0047] When the workpiece base 32 rotates to the probe detector station, the probe detector 7 detects the conductivity between the spring and the universal plug body to ensure that the assembled plug inner frame has good electrical performance.

[0048] After passing the inspection, the workpiece seat 32 continues to rotate to the riveting mechanism 8. Under the support of the stand 81, the punch of the riveting mechanism 8 is vertically aligned with the parts on the workpiece seat 32, and performs precise riveting operations to firmly fix the parts together to form a complete plug inner frame.

[0049] When the workpiece base 32 rotates to the finished product unloading mechanism position, the finished product unloading mechanism 9 is activated. The unloading traverse cylinder 91 drives the unloading traverse seat 92 to drive the unloading claw cylinder 93 to move above the workpiece base 32. The unloading claw cylinder 93 drives the unloading claw 94 to clamp the assembled plug inner frame. Then, the unloading traverse cylinder 91 moves the unloading claw 94 and the plug inner frame to the outside of the machine table 1. The unloading claw 94 releases the plug inner frame, completing the unloading operation.

[0050] Through the above-mentioned working process, the English-style inner frame assembly machine of the present invention realizes high-efficiency and high-precision automated assembly, greatly improving production efficiency and product quality.

[0051] The above description is only a preferred specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any technician familiar with the technical field, within the technical scope disclosed by the present invention, who makes equivalent replacements or changes based on the technical solution and inventive concept of the present invention, should be covered by the scope of protection of the present invention.

[0052] In the description of the present invention, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inside", "front", "center", "both ends", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0053] In the present invention, unless otherwise clearly stipulated and limited, the terms "install", "set", "connect", "fix", "screw" and the like should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the present invention according to the specific circumstances.

[0054] While the embodiments of the present invention are described above, these embodiments do not exhaustively describe all details, nor do they limit the present invention to specific embodiments. Clearly, many modifications and variations can be made based on the above description. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, thereby enabling those skilled in the art to make good use of the present invention and its modifications and uses. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. A British-style inner frame assembly machine, characterized in that: include: A machine (1) having a control panel (11) provided thereon; The vibrating plate feeding system comprises a universal head main body vibrating plate (21), a spring piece clockwise vibrating plate 1 (22), a spring piece counterclockwise vibrating plate 1 (23), a spring piece clockwise vibrating plate 2 (24), a spring piece counterclockwise vibrating plate 2 (25), an upper cover vibrating plate (26), and a vibrating plate feeding channel (27) connecting the vibrating plates; A turntable mechanism is installed on the machine platform (1), comprising a turntable (31) and a plurality of workpiece seats (32) circumferentially distributed on the turntable (31); The vibrating plate material taking mechanism (4) is provided on the adjacent side of the vibrating plate material feeding channel (27) and is mounted on the machine platform (1), and comprises a transverse cylinder (41), a transverse seat (42) connected to the transverse cylinder (41), a lifting cylinder (43) mounted on the transverse seat (42), a clamp cylinder (44) connected to the lifting cylinder (43), and a clamp (45) driven by the clamp cylinder (44); A workpiece detector (5) and a workpiece shaper (6) are arranged along the circumference of the turntable (31); A probe detector (7) for detecting electrical properties of a workpiece; A riveting mechanism (8) includes a stand (81) and a riveting machine (82) mounted on the stand (81); The finished product unloading mechanism (9) comprises a unloading transverse movement cylinder (91), a unloading transverse movement seat (92) connected to the unloading transverse movement cylinder (91), an unloading clamping claw cylinder (93) installed on the unloading transverse movement seat (92), and an unloading clamping claw (94) driven by the unloading clamping claw cylinder (93).

2. The English-style inner frame assembly machine according to claim 1, characterized in that: The spring piece clockwise vibration disk 1 (22) and the spring piece counterclockwise vibration disk 1 (23) are symmetrically arranged, and the spring piece clockwise vibration disk 2 (24) and the spring piece counterclockwise vibration disk 2 (25) are symmetrically arranged, forming two groups of spring piece feeding units.

3. The English-style inner frame assembly machine according to claim 1, characterized in that: The driving direction of the transverse cylinder (41) of the vibrating plate material taking mechanism (4) is parallel to the radial direction of the turntable (31), and the driving direction of the lifting cylinder (43) is perpendicular to the plane of the machine platform (1).

4. The English-style inner frame assembly machine according to claim 1, characterized in that: The workpiece detector (5) and the workpiece shaper (6) are sequentially arranged at adjacent workstations of the turntable (31) and are used for position detection and shape correction of the semi-finished product on the workpiece seat (32).

5. The English-style inner frame assembly machine according to claim 1, characterized in that: The stand (81) of the riveting mechanism (8) is fixed to the edge of the machine platform (1), and the punch of the riveting machine (82) is vertically aligned with the workpiece seat (32) on the turntable (31).

6. The English-style inner frame assembly machine according to claim 1, characterized in that: The movement trajectory of the unloading claw (94) of the finished product unloading mechanism (9) covers the unloading position of the turntable (31) to the outside of the machine (1).

7. The English-style inner frame assembly machine according to claim 1, characterized in that: The rotating disk (31) has 8-12 workpiece seats (32) evenly distributed in the circumferential direction, and each workpiece seat (32) independently carries the plug inner frame assembly.

8. The English-style inner frame assembly machine according to claim 1, characterized in that: The probe detector (7) is arranged in front of the riveting mechanism (8) station and is used to detect the conductivity between the spring piece and the universal head body.

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