Toilet partition construction technology

Abstract

The invention belongs to the field of partition construction, and particularly relates to a toilet partition construction process which comprises the following steps: paying off on site, and manufacturing a steel frame base layer for mounting a middle partition; measuring on site, and drawing a processing drawing; according to the manufacturing method, modular manufacturing is combined with on-site size customization fine adjustment, and high-precision measurement and processing technologies are matched, so that the size adjustment precision of a finished surface reaches + / -1 mm, the flatness of the toilet partition is greatly improved, gaps are remarkably reduced, and compared with a traditional construction technology, the overall quality of the partition is better, and the requirement for high-quality building decoration is met; the service life is effectively prolonged. Through the design that the toilet paper box and the garbage can are integrated on the side edge, sanitary facilities and a partition structure are integrated, the space layout of a toilet is optimized, and the space utilization rate is increased; the custom-made aluminum alloy folding supporting rods achieve the outward turning and returning functions of the cabinet, articles are taken and used more conveniently, more comfortable use experience is brought to users, and the problems that traditional toilet facilities are scattered and inconvenient to use are solved.

Description

Technical Field

[0001] The invention belongs to the field of partition construction, in particular to a bathroom partition construction process. Background Art

[0002] In the field of architectural decoration, bathroom partitions are an important part of bathroom facilities. Currently, the main construction process of existing bathroom partitions is to make a steel frame on site. After the frame is made, the base plate is made and installed, and the stainless steel decorative panels are fixed on site through welding and other methods.

[0003] However, this traditional construction process has many shortcomings:

[0004] First, since most of the processes are completed on-site, the construction period is long, and the limitations of on-site construction conditions lead to large joints and difficulty in ensuring flatness, which affects the overall appearance and user experience of the partition.

[0005] Secondly, traditional bathroom partitions also have defects in safety design. For example, the doors are easy to close accidentally, posing a risk of pinching users, and the component materials have poor corrosion resistance and wear resistance in humid environments, affecting the service life and safety of the partitions.

[0006] To this end, the present invention provides a toilet partition construction process. Summary of the Invention

[0007] In order to make up for the deficiencies of the prior art, at least one technical problem raised in the background technology is solved.

[0008] The technical solution adopted by the present invention to solve the technical problem is: a toilet partition construction process described in the present invention comprises the following steps:

[0009] S1. Lay out the lines on site and make and install the steel frame base for the partitions;

[0010] S2. On-site measurement and drawing of processing drawings;

[0011] S3, manufacture module components, including sheet metal laser cutting, grooving, bending, arc pressing and processing, and honeycomb backing installation;

[0012] S4, assembling the module components and the steel frame base into shape;

[0013] S5. The bathroom partition is made of 1.2mm thick 304 antique copper stainless steel.

[0014] Preferably, the module assembly is manufactured in a modular manner, and the overall shape is a plurality of arcs and irregular shaped arcs are connected into a whole.

[0015] Preferably, modular components are produced by multiple molds and multiple machine pressing, with a machine pressing pressure of 80 MPa, a temperature of 200°C, and a holding time of 30 seconds. The inner lining is changed to a homemade galvanized steel plate with a thickness of 1.5 mm, and the thickness of the galvanized layer is not less than 8 μm to adjust the finished surface size, and the adjustment accuracy reaches ±1 mm.

[0016] Preferably, the toilet paper box and trash can are integrated on the side of the bathroom partition. The depth of the box is at the same level as the side panel of the toilet compartment, and the error range is controlled within ±0.5mm. The depth of the box is 300mm, which meets the installation size requirements of 200mm diameter of paper roll, 120mm height and 500ml disinfectant bottle.

[0017] Preferably, the hardware for fixing the cabinet is a customized folding support rod made of aluminum alloy with a yield strength of not less than 276 MPa, and the cabinet can be turned outward when in use.

[0018] Preferably, anti-closing hinges are installed on the sides of the door leaves of the bathroom partition to ensure that the door leaves open at an angle of 15° to 30° in a natural state, and the opening angle error range is controlled within ±1°.

[0019] Preferably, the main material of the anti-closing hinge is ADC12 aluminum alloy, which is die-cast; the wear-resistant parts are POM+30% glass fiber, and the friction coefficient is less than 0.15; the fasteners are A4-80 stainless steel, and have passed 2000h salt spray test.

[0020] The beneficial effects of the present invention are as follows:

[0021] 1. The bathroom partition construction process described in the present invention combines modular production with on-site size customization and fine-tuning, and cooperates with high-precision measurement and processing technology to achieve a finished surface size adjustment accuracy of ±1mm, greatly improving the flatness of the bathroom partition and significantly reducing gaps. Compared with traditional construction processes, the overall quality of the partition is better, meeting the needs of high-quality architectural decoration and effectively extending the service life.

[0022] 2. The bathroom partition construction process described in the present invention integrates sanitary facilities with the partition structure through the design of integrating toilet paper boxes and trash cans on the side, optimizes the bathroom space layout, and improves space utilization; customized aluminum alloy folding support rods realize the functions of flipping and returning the cabinets, making it more convenient to access items, bringing a more comfortable user experience, and solving the problem of scattered and inconvenient use of traditional bathroom facilities.

[0023] 3. The present invention describes a construction process for bathroom partitions. The anti-closing hinges ensure that the natural opening angle of the door leaf is stable at 15°-30° (within an error of ±1°) through a special structural design and a combination of high-quality materials, effectively preventing the door leaf from accidentally closing and injuring the user. At the same time, components that have undergone rigorous testing (such as stainless steel fasteners that have undergone a 2000h salt spray test) ensure that the hinges have good corrosion resistance and wear resistance in humid environments. In addition, the stable steel frame base and the reasonable module component connection design enable the partition structure to withstand various daily loads, and its safety and reliability far exceed those of traditional bathroom partitions.

[0024] 4. The bathroom partition construction process described in the present invention uses 1.2mm thick 304 antique copper stainless steel, which gives the partition a classical and elegant appearance, adapts to a variety of decoration styles, and enhances the overall beauty of the bathroom; the corrosion resistance and easy cleaning properties of the stainless steel material itself enable it to better adapt to the humid and easily polluted environment of the bathroom, reduce maintenance costs, and combine aesthetics and practicality. DETAILED DESCRIPTION

[0025] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.

[0026] A toilet partition construction process according to an embodiment of the present invention comprises the following steps:

[0027] S1. Lay out the lines on site and make and install the steel frame base for the partitions;

[0028] S2. On-site measurement and drawing of processing drawings;

[0029] S3, manufacture module components, including sheet metal laser cutting, grooving, bending, arc pressing and processing, and honeycomb backing installation;

[0030] S4, assembling the module components and the steel frame base into shape;

[0031] S5. The bathroom partition is made of 1.2mm thick 304 antique copper stainless steel.

[0032] The modular components are manufactured in a modular way, and the overall shape is composed of multiple arcs and irregular shaped arcs connected into a whole.

[0033] Modular components are made by multiple molds and multiple press forming. The press forming pressure is 80MPa, the temperature is 200℃, and the holding time is 30s. The inner lining is changed to a homemade galvanized steel plate with a thickness of 1.5mm. The thickness of the galvanized layer is not less than 8μm to adjust the finished surface size with an adjustment accuracy of ±1mm.

[0034] The toilet paper box and trash can are integrated on the side of the bathroom partition. The depth of the box is at the same level as the side panel of the toilet compartment, and the error range is controlled within ±0.5mm. The box depth is 300mm, which meets the installation size requirements of 200mm diameter of paper roll, 120mm height and 500ml disinfectant bottle.

[0035] The hardware for fixing the cabinet is a customized folding support rod made of aluminum alloy with a yield strength of not less than 276MPa. The cabinet can be turned outward when in use.

[0036] Anti-closing hinges are installed on the sides of the door leaves of the bathroom partitions to ensure that the door leaves can open at an angle of 15° to 30° in a natural state, and the opening angle error range is controlled within ±1°.

[0037] The main material of the anti-closing hinge is ADC12 aluminum alloy, which is die-cast; the wear-resistant parts are POM+30% glass fiber, and its friction coefficient is less than 0.15; the fasteners are A4-80 stainless steel and have passed 2000h salt spray test.

[0038] Working principle:

[0039] In step S1, the on-site layout and steel frame base fabrication process, the position of the partition steel frame base is determined through precise on-site layout, and steel that meets the strength requirements is used for fabrication and installation, providing a solid support foundation for the subsequent installation of module components and ensuring the stability of the entire partition structure. Its mechanical principle is based on the load-bearing characteristics of the steel structure, dispersing and bearing various loads during the use of the partition.

[0040] During the on-site measurement and processing drawing process in step S2, high-precision measuring tools are used to obtain accurate construction dimension data and draw detailed order processing drawings to ensure that the subsequent module component production can accurately match the actual dimensions on site and reduce installation errors.

[0041] Step S3: The production of module components is a key link in the process. It adopts a modular production method, and the overall shape is connected by multiple irregular arcs. Through multiple molds and multiple machine pressing, the plate is formed into the required special shape under the conditions of 80MPa pressure, 200℃ temperature and 30s holding time. The lining is changed to a 1.5mm thick homemade galvanized steel plate. The good adjustability and corrosion resistance of the galvanized steel plate are utilized. By changing its installation position and method, the finished surface size can be adjusted with an accuracy of ±1mm. This process comprehensively uses the material forming process and size adjustment principle to ensure the high precision and adaptability of the module components.

[0042] In step S4, when the module components and the steel frame base are assembled and formed, the manufactured module components and the steel frame base are precisely assembled. Through specific connection methods and processes, the two are tightly combined to form a complete and stable partition structure. The principle is that a reasonable connection design can effectively transfer and disperse the load, ensuring the integrity and stability of the partition during use.

[0043] Step S5 uses 1.2 mm thick 304 type antique copper stainless steel as the partition material. 304 type stainless steel has good corrosion resistance, strength and aesthetics. Its chemical and physical properties make it suitable for the humid and easily polluted environment of the bathroom. At the same time, the antique copper color enhances the decorative effect of the partition.

[0044] In terms of integrated design, toilet paper dispensers and trash cans are integrated into the side of the toilet partition. The depth of the dispenser is precisely controlled to maintain a ±0.5mm horizontal tolerance with the side panels of the toilet compartment. Designed to be 300mm deep, it meets the installation requirements for items such as toilet paper rolls and disinfectant bottles. Customized aluminum alloy folding support rods (yield strength of no less than 276MPa) secure the dispenser, and leveraging allows for the dispenser to flip out and return to its original position, providing user convenience while ensuring stability and reliability during use.

[0045] The anti-closing hinges installed on the sides of bathroom partition doors are constructed from die-cast ADC12 aluminum alloy, exhibiting excellent mechanical properties. The wear-resistant POM + 30% glass fiber components have an extremely low coefficient of friction (<0.15), reducing wear during hinge rotation. The A4-80 stainless steel fasteners have undergone a 2000-hour salt spray test and exhibit excellent corrosion resistance. Through a unique structural design and material combination, the anti-closing hinges utilize friction and structural mechanics to ensure a stable opening angle of 15° to 30° in their natural state, with an error range of ±1°. This prevents accidental closure and ensures user safety and convenience.

[0046] Further,

[0047] Modular production, combined with on-site custom dimensional adjustments and precise measurement, processing, and installation techniques, enables high-precision production and installation of bathroom partitions. Finished surface dimensional adjustment accuracy reaches ±1mm. The precise assembly of modular components and the steel frame base effectively improves the partition's flatness, minimizes gaps, and ensures overall quality, enhancing its aesthetics and durability, meeting the requirements of high-quality architectural decoration.

[0048] The integrated toilet paper and trash bins on the sides organically combine sanitary facilities with partition structures, making the bathroom layout more compact and rational, and improving space utilization. The precise leveling of the cabinet body and the side panels, along with the custom folding support rods that enable the cabinet to flip outward and return to its original position, facilitate user access and enhance the convenience and comfort of bathroom use.

[0049] The use of anti-closing hinges effectively prevents accidental door closure, avoiding pinching injuries and ensuring safe use. The use of high-quality materials and rigorously tested components (such as stainless steel fasteners that have undergone a 2000-hour salt spray test) ensures that the hinges have excellent corrosion and wear resistance in the humid environment of the bathroom, ensuring the long-term reliability of the partition. Furthermore, the stable design of the steel frame base and the rational connection of the modular components enable the entire partition structure to withstand the various loads of daily use, ensuring a high level of structural safety.

[0050] The use of 1.2mm thick 304-grade antique copper stainless steel gives the bathroom partition a classic, rustic, and calm appearance, enhancing the overall decorative effect and being suitable for bathrooms of various decoration styles. Furthermore, the corrosion resistance and easy cleanability of stainless steel make it suitable for the humid and easily contaminated environment of the bathroom, facilitating daily maintenance and cleaning, and extending the life of the partition.

[0051] The basic principles, main features, and advantages of the present invention are shown and described above. Those skilled in the art should understand that the present invention is not limited to the foregoing embodiments. The foregoing embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and modifications may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and modifications are intended to fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.

Claims

1. A toilet partition construction process, characterized in that: The following steps are involved: S1. Lay out the lines on site and make and install the steel frame base for the partitions; S2. On-site measurement and drawing of processing drawings; S3, manufacture module components, including sheet metal laser cutting, grooving, bending, arc pressing and processing, and honeycomb backing installation; S4, assembling the module components and the steel frame base into shape; S5. The toilet partition is made of 1.2mm thick 304 antique copper stainless steel.

2. A toilet partition construction process according to claim 1, characterized in that: The module assembly is manufactured in a modular manner, and the overall shape is a plurality of arcs and irregular shaped arcs are connected into a whole.

3. A toilet partition construction process according to claim 2, characterized in that: Modular components are made by multiple molds and multiple press forming. The press forming pressure is 80MPa, the temperature is 200℃, and the holding time is 30s. The inner lining is changed to a homemade galvanized steel plate with a thickness of 1.5mm. The thickness of the galvanized layer is not less than 8μm to adjust the finished surface size with an adjustment accuracy of ±1mm.

4. A toilet partition construction process according to claim 3, characterized in that: The toilet paper box and trash can are integrated on the side of the bathroom partition. The depth of the box is at the same level as the side panel of the toilet compartment, and the error range is controlled within ±0.5mm. The box depth is 300mm, which meets the installation size requirements of a paper roll diameter of 200mm, a height of 120mm and a 500ml disinfectant bottle.

5. A toilet partition construction process according to claim 4, characterized in that: The hardware for fixing the cabinet is a customized folding support rod made of aluminum alloy with a yield strength of not less than 276MPa. The cabinet can be turned outward when in use.

6. A toilet partition construction process according to claim 5, characterized in that: Anti-closing hinges are installed on the sides of the door leaves of the toilet partition to ensure that the door leaves open at an angle of 15° to 30° in a natural state, and the opening angle error range is controlled within ±1°.

7. A toilet partition construction process according to claim 6, characterized in that: The main material of the anti-closing hinge is ADC12 aluminum alloy, which is die-cast; the wear-resistant parts are POM+30% glass fiber, and its friction coefficient is less than 0.15; the fasteners are A4-80 stainless steel and have passed 2000h salt spray test.