Inclined wedge clamping module wire binding jig
The synchronous clamping mechanism, detection mechanism and heat dissipation mechanism of the inclined wedge clamping module wire binding fixture, combined with PLC processing components and wireless control, solves the problems of uncontrollable clamping force and poor heat dissipation of traditional fixtures, and achieves high-precision clamping, real-time detection and improved equipment stability.
Patent Information
- Application Number
- CN202511138314.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-14
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2045-08-14
AI Technical Summary
The traditional fixtures have uncontrollable clamping force, lack of real-time monitoring, and poor heat dissipation, resulting in low accuracy, high missed detection rate, and insufficient equipment stability.
The wire binding fixture adopts an oblique wedge clamping module, including a synchronous clamping mechanism, a clamping detection mechanism and a stable heat dissipation mechanism. Combined with PLC processing components and wireless control systems, it achieves high-precision synchronous clamping, real-time detection and efficient heat dissipation.
It achieves high-precision synchronous compression and real-time closed-loop detection, improves equipment stability and heat dissipation efficiency, reduces missed detection rate, and supports remote monitoring and parameter optimization.
Smart Images

Figure CN120749043A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of power module clamping, in particular to a wire binding fixture for clamping a module with an oblique wedge. Background Art
[0002] A power module is a modular, intelligent power system composed of power electronic components packaged according to specific functionalities. It's a power drive product that combines power electronics and integrated circuit technology. It not only integrates power switching devices and driver circuits but also contains fault detection circuits for overvoltage, overcurrent, and overheating, sending detection signals to a CPU or DSP for terminal processing. Power modules primarily consist of high-speed, low-power die, optimized gate-level driver circuits, and fast protection circuits. They protect themselves from damage even in the event of a load accident or improper use. They are now widely used in industrial control and home appliances. Layout of aluminum wire on the semi-finished power module is a crucial step in power module production.
[0003] Traditional fixtures rely on manual screw tightening or direct pressure from a pneumatic cylinder. The clamping force cannot be quantified, making overpressure (damage to the module) or underpressure (loose wire binding) prone to occur. Asynchronous clamping at multiple stations can cause module offset (e.g., wire binding position deviation > 0.1mm). Whether the clamping is in place requires manual visual inspection or manual testing, which cannot be monitored in real time. This leads to a high missed detection rate (e.g., the risk of recalls caused by missed inspections in the automotive wiring harness industry). Electronic components (such as PLCs and sensors) are densely installed, and traditional air cooling has low heat dissipation efficiency. Long-term operation can easily lead to overheating, causing signal drift or device failure. Summary of the Invention
[0004] In response to the shortcomings of the existing technology, the present invention provides a bevel wedge clamping module wire binding fixture, which solves the problems of traditional fixtures due to uncontrollable manual or cylinder clamping force, lack of real-time monitoring, and poor heat dissipation, resulting in low precision, high missed detection rate, and insufficient equipment stability.
[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions: A wire binding fixture with an inclined wedge clamping module, comprising: Fixed beam frame, used for fixing and installing the wire binding fixture structure of the oblique wedge clamping module; The working platform is located above the fixed beam frame and is used to assist in the installation of the structure; The synchronous pressing mechanism is located inside the fixed beam frame and cooperates with the embedding slot structure and the cylinder structure of the working platform to synchronously press the products to be tied. The synchronous pressing mechanism includes a unidirectional pressing component and a bidirectional pressing component. The unidirectional pressing component is correspondingly arranged on one side of the embedding slot structure of the working platform, and the bidirectional pressing component is arranged between adjacent embedding slot structures of the working platform. The one-way pressing assembly includes a group of inclined wedge pressing blocks, side pressure ladder blocks and pressure ladder blocks. The inclined wedge pressing blocks of the one-way pressing assembly are located between the side pressure ladder blocks and the pressure ladder blocks. An adjusting nut is provided on one side of the side pressure ladder blocks of the one-way pressing assembly. The bidirectional clamping assembly includes a group of oblique wedge clamping blocks and two groups of side pressure ladder blocks. The oblique wedge clamping blocks of the bidirectional clamping assembly are located between two adjacent groups of embedded slot structures on the working platform, and the two sides of the side pressure ladder blocks slide and fit on both sides of the oblique wedge clamping blocks. The oblique wedge clamping blocks are all fixed to the output end of the cylinder structure of the working platform.
[0006] Preferably, the working platform is fixedly connected to the top of the fixed beam, the embedding slot structure of the working platform is linearly and equidistantly distributed on the working platform, the cylinder structure of the working platform is distributed between the fixed beam and the working platform, the top of the working platform is fixedly connected to a suspended top frame, the synchronous clamping mechanism is located on the working platform, a clamping detection mechanism is provided inside the fixed beam, a stable heat dissipation mechanism is provided inside the suspended top frame, a clamping feedback device is provided inside the suspended top frame, a PLC processing element is provided on the top of the PLC processing element, an IO bidirectional transmission element is provided on the top of the suspended top frame, a microcontroller is provided inside the suspended top frame, an audible and visual alarm is fixedly connected to the top of the inner wall of the suspended top frame, and the microcontroller is connected to the audible and visual alarm.
[0007] Preferably, the clamping detection mechanism includes a top contact shaft, which is slidably sleeved on the suspended top frame, and a multi-way top contact rod is fixedly connected to the bottom of the top contact shaft, and the output part of the multi-way top contact rod is distributed and fixed on the inclined wedge clamping block.
[0008] Preferably, the stable heat dissipation mechanism includes a fixing seat, which is fixedly connected to the middle of the inner side wall of the suspended top frame, the side of the fixing seat is fixedly connected to the bend main pipe 1, the side of the fixing seat is fixedly connected to the bend main pipe 2, the input end of the bend main pipe 2 is connected to the output end of the bend main pipe 1 through the bend butt pipe, the output end of the bend main pipe 2 extends to the inside of the cold liquid tank, the input end of the bend main pipe 1 is fixedly connected to the output end of the micro-controlled pump, and the outside of the cold liquid tank is fixedly connected to a heat-releasing copper mesh.
[0009] Preferably, the output end of the micro-controlled pump extends to the interior of a cold liquid tank, and the cold liquid tank is fixedly connected to a side wall of the suspended top frame.
[0010] Preferably, a wireless control system for a bevel wedge clamping module wire binding fixture includes a compression feedback device and a PLC processing element. The compression feedback device is connected to the PLC processing element via an Ethernet signal, and the PLC processing element is connected to the IO bidirectional transmission element via an Ethernet signal.
[0011] Preferably, the PLC processing element includes a data receiving constant, the data receiving constant is connected to a frequency compression reading constant via an Ethernet signal, the frequency compression reading constant is connected to a compression character conversion constant via an Ethernet signal, the compression character conversion constant is connected to a time-limited memory constant via an Ethernet signal, the time-limited memory constant is connected to a character import constant via an Ethernet signal, and the character import constant is connected to a compression feedback device via an Ethernet signal.
[0012] Preferably, the IO bidirectional transmission element includes an Ethernet receiving constant, the Ethernet receiving constant is connected to the compression frequency receiving constant through the Ethernet signal, the compression frequency receiving constant is connected to the data transmission constant through the Ethernet signal, the output port of the data transmission constant is connected to the input port of the data sending constant through the Ethernet signal, the data sending constant is connected to the data receiving constant through the Ethernet signal, the input port of the data transmission constant is connected to the output port of the status receiving constant through the Ethernet signal, the data transmission constant is connected to the output port of the time-limited relay constant, the output port of the data transmission constant is connected to the output port of the positioning status identification constant through the Ethernet signal, and the positioning status identification constant is connected to the Ethernet sending constant through the Ethernet signal.
[0013] The present invention provides a wire binding fixture with an oblique wedge clamping module. It has the following beneficial effects: 1. This invention offers high-precision synchronous clamping and multi-directional positioning capabilities: It utilizes a combination of unidirectional and bidirectional wedge clamping assemblies, achieving multi-directional synchronous clamping through linear mechanical conversion (longitudinal motion → lateral clamping force) on the inclined surface. The unidirectional clamping assembly secures a module on one side, while the bidirectional assembly simultaneously clamps adjacent modules. The clamping force is evenly distributed and adjustable, preventing module displacement or deformation caused by uneven force in traditional clamps. After the module is inserted into the slot structure, the wedge blocks secure it to the limiting surface through lateral compression. This makes it particularly suitable for high-precision wire binding processes (such as chip packaging and sensor assembly), ensuring consistent wire binding position.
[0014] 2. This invention features real-time closed-loop detection and remote intelligent control capabilities: The detection mechanism, consisting of a top contact shaft and a multi-pass top contact rod, converts mechanical clamping force into a real-time electrical signal. This signal is then fed back to the clamping feedback device to generate status data, forming a closed-loop detection system. Any clamping failure (such as failure to fully engage or overpressure) immediately triggers an alarm, preventing defective products from reaching the next process. Bidirectional data exchange: The IO transmitter element collaborates with the PLC via Ethernet, enabling bidirectional transmission of clamping data from the PLC to the PLC. This supports remote monitoring and parameter adjustment. The PLC dynamically optimizes clamping parameters (such as cylinder pressure and wedge stroke) based on historical data, improving process adaptability and reducing manual intervention.
[0015] 3. The present invention has the effects of efficient heat dissipation and improved system stability: the return pipe network is laid flat in the center area of the components, and directional heat conduction is achieved through the high-speed circulation of coolant (cold liquid tank → main pipe → docking pipe → return). Compared with traditional air cooling solutions, it ensures that electronic components (such as PLCs and microcontrollers) operate at a constant temperature, avoiding signal drift or device aging caused by high temperature. The return pipe and the fixed seat are integrated into the layout, maximizing the heat dissipation area within a limited space, while avoiding interference with mechanical moving parts, and taking into account both functionality and reliability.
[0016] 4. The present invention is modular and scalable: the clamping components are arranged linearly along the embedded card slots, and support adapting to modules of different sizes / quantities by adding or removing inclined wedge units. It has strong scalability (such as upgrading from a single-station production line to a multi-station production line). The standardized interface of PLC and Ethernet protocol facilitates docking with MES / ERP systems, realizing production data traceability (such as clamping force curves and fault records), providing a data foundation for intelligent manufacturing.
[0017] 5. The present invention has the advantages of machine coordination and convenient maintenance: it displays the clamping status, equipment operating parameters and alarm information in real time, supports operators to quickly locate the fault point (such as abnormal cylinder pressure, insufficient cooling liquid), and the inclined wedge block and the clamping ladder block adopt a detachable structure to facilitate the replacement of worn parts; the external design of the coolant tank simplifies the coolant replenishment process and reduces downtime. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 A three-dimensional schematic diagram of the main structure of the present invention Figure 1 ; Figure 2 A three-dimensional schematic diagram of the main structure of the present invention Figure 2 ; Figure 3 A three-dimensional schematic diagram of the main structure of the present invention Figure 3 ; Figure 4 Schematic diagram of the installation state of the synchronous pressing mechanism structure of the present invention Figure 1 ; Figure 5 Schematic diagram of the installation state of the synchronous pressing mechanism structure of the present invention Figure 2 ; Figure 6 This is a schematic diagram of the structural installation of the compression detection mechanism of the present invention; Figure 7 It is a schematic diagram of the structure of the suspended top frame of the present invention; Figure 8 Schematic diagram of the internal structure of the suspended top frame of the present invention Figure 1 ; Figure 9 Schematic diagram of the internal structure of the suspended top frame of the present invention Figure 2 ; Figure 10 Schematic diagram of the internal structure of the suspended top frame of the present invention Figure 3 ; Figure 11 This is a schematic diagram of the wireless control system architecture of the present invention; Figure 12 Schematic diagram of the PLC processing element architecture of the present invention; Figure 13 This is a schematic diagram of the IO bidirectional transmission element architecture of the present invention.
[0019] Among them: 1. Fixed beam frame; 2. Working platform; 3. Suspended top frame; 4. Synchronous clamping mechanism; 5. Clamping detection mechanism; 6. Stable heat dissipation mechanism; 7. Clamping feedback device; 8. PLC processing element; 9. IO bidirectional transmission element; 10. Microcontroller; 11. Sound and light alarm; 41. Wedge clamping block; 42. Side pressure ladder block; 43. Clamping ladder block; 44. Adjusting nut; 51. Top contact shaft; 52. Multi-pass top contact rod; 61. Fixed seat; 62. Return bend main pipe 1; 63. Return bend main pipe 2 ; 64. Return bend butt pipe; 65. Cold liquid tank; 66. Micro-control pump; 67. Heat release copper mesh; 81. Data reception constant; 82. Frequency compression reading constant; 83. Compression character conversion constant; 84. Time-limited memory constant; 85. Character import constant; 91. Ethernet reception constant; 92. Compression frequency reception constant; 93. Data transmission constant; 94. Data transmission constant; 95. Status reception constant; 96. Time-limited relay constant; 97. Positioning status identification constant; 98. Ethernet transmission constant. DETAILED DESCRIPTION
[0020] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0021] Please see the attached Figure 1 -Attached Figure 3, an embodiment of the present invention provides a wire binding fixture for an oblique wedge clamping module, comprising: a fixed beam 1 for fixing and installing the structure of the oblique wedge clamping module wire binding fixture, a work platform 2 located above the fixed beam 1 for assisting in the installation of the structure, a suspended top frame 3 located above the work platform 2 for fixing and installing electronic control and remote transmission components, the work platform 2 is fixedly connected to the top of the fixed beam 1, the inlay slot structure of the work platform 2 is linearly and equidistantly distributed on the work platform 2, and the cylinder structure of the work platform 2 is distributed between the fixed beam 1 and the work platform The suspended top frame 3 is fixedly connected to the top of the working platform 2, the synchronous pressing mechanism 4 is located on the working platform 2, the stable heat dissipation mechanism 6 is arranged inside the suspended top frame 3, the pressing feedback device 7 is arranged inside the suspended top frame 3, the PLC processing element 8 is arranged on the top of the pressing feedback device 7, the IO bidirectional transmission element 9 is arranged on the top of the PLC processing element 8, the microcontroller 10 is arranged inside the suspended top frame 3, and the top of the inner side wall of the suspended top frame 3 is fixedly connected with an audible and visual alarm 11, and the microcontroller 10 is connected to the audible and visual alarm 11.
[0022] Please see the attached Figure 1 -Attached Figure 5, the synchronous clamping mechanism 4 is located inside the fixed beam 1, and cooperates with the inlay slot structure and the cylinder structure of the working platform 2 to synchronously clamp the products to be tied. The synchronous clamping mechanism 4 includes a one-way clamping component and a two-way clamping component. The one-way clamping component is correspondingly arranged on one side of the inlay slot structure of the working platform 2, and the two-way clamping component is arranged between adjacent inlay slot structures of the working platform 2. The one-way clamping component includes a group of oblique wedge clamping blocks 41, side pressure ladder blocks 42 and pressure ladder blocks 43. The oblique wedge clamping block 41 of the one-way clamping component is located at the Between the side pressure ladder block 42 and the clamping ladder block 43, an adjusting nut 44 is provided on one side of the side pressure ladder block 42 of the one-way clamping assembly, and the two-way clamping assembly includes a group of inclined wedge clamping blocks 41 and two groups of side pressure ladder blocks 42. The inclined wedge clamping block 41 of the two-way clamping assembly is located between two adjacent groups of inlay slot structures of the working platform 2, and the two sides of the side pressure ladder block 42 slide and fit on both sides of the inclined wedge clamping block 41. The inclined wedge clamping blocks 41 are all fixed to the output end of the cylinder structure of the working platform 2. The inclined wedge clamping module wire binding fixture is used to synchronously clamp the module components to be bound, and Real-time detection and remote control, the overall structure is fixed and installed by the fixed beam frame 1, and the module to be tied is compressed by the synchronous clamping mechanism 4 installed inside it, and the product module is embedded in the embedded card slot structure opened on the working platform 2. The synchronous clamping mechanism 4 includes a one-way clamping component that is arranged in a linear distribution on one side of the embedded card slot structure of the working platform 2, and the bidirectional clamping component included is installed between adjacent embedded card slot structures. By opening the cylinder structure of the working platform 2, a group of inclined wedge clamping blocks 41 included in the one-way clamping component will be driven to descend. The inclined structures on both sides will be distributed with side pressure ladder blocks 42 on one side and compression ladder blocks 43 on the other side, thereby driving the compression ladder blocks 43 to press the product to be tied from the side of the product into the embedded card slot structure of the working platform 2. After the inclined wedge compression block 41 contained in the bidirectional compression assembly is driven down by the cylinder structure of the working platform 2, it will drive the compression ladder blocks 43 installed on both sides of its inclined surface to expand to both sides, thereby pressing the products placed in the adjacent embedded card slot structure into the embedded card slot structure, and squeezing the products to the fixed limit of the product placement plate through the longitudinal and lateral extrusion force of the inclined wedge blocks.
[0023] Please see the attached Figure 1 -Attached Figure 6The compression detection mechanism 5 is located inside the fixed beam 1, and cooperates with the inclined wedge compression block 41 to contact and generate a compression state of the product. The compression detection mechanism 5 includes a top contact shaft 51, and the top contact shaft 51 is slidably sleeved on the suspended top frame 3. The bottom of the top contact shaft 51 is fixedly connected to a multi-pass top contact rod 52, and the output part of the multi-pass top contact rod 52 is distributed and fixed on the inclined wedge compression block 41. The top contact shaft 51 included in the compression detection mechanism 5 and the multi-pass top contact rod 52 installed at the bottom thereof synchronously transmit the compression to the compression feedback device 7 after all the inclined wedge compression blocks 41 descend.
[0024] Please see the attached Figure 1 -Attached Figure 10 , the stable heat dissipation mechanism 6 is located inside the suspended top frame 3, and is used to dissipate the heat generated by the electronic components. The stable heat dissipation mechanism 6 includes a fixing seat 61, and the fixing seat 61 is fixedly connected to the middle of the inner side wall of the suspended top frame 3. The side of the fixing seat 61 is fixedly connected to the bend main pipe 1 62, and the side of the fixing seat 61 is fixedly connected to the bend main pipe 2 63. The input end of the bend main pipe 2 63 is connected to the output end of the bend main pipe 1 62 through the bend butt pipe 64, and the output end of the bend main pipe 2 63 extends to the inside of the cold liquid tank 65, and the input end of the bend main pipe 1 62 is fixedly connected to the output end of the micro-controlled pump 66. The outside of the cold liquid tank 65 is fixedly connected with a heat-releasing copper mesh 67, and the output end of the micro-controlled pump 66 extends to the inside of the cold liquid tank 65. The cold liquid tank 65 is fixedly connected to the side wall of the suspended top frame 3. When the components inside the suspended top frame 3 are in operation, the stable heat dissipation mechanism 6 is activated. After the micro-controlled pump 66 included in the heat dissipation mechanism 6 is started, the micro-controlled pump 66 draws the coolant stored in the cold liquid tank 65 into the return bend pipe 1 62, and the return bend pipe 1 62 is fixed to the inside of the suspended top frame 3 through the fixing seat 61, and is located in the center of all components inside the suspended top frame 3. The side of the fixing seat 61 fixes the return bend pipe 1 62, and the side of the return bend pipe 2 63 is fixed. The return bend pipe 1 62 and the return bend pipe 2 63 are interconnected through the installed return bend connecting pipe 64 to form a group of flat conveying pipes. As the coolant enters the return bend pipe 1 62, the coolant will be transported in the flat pipes, and the heat generated inside the suspended top frame 3 will be guided into the coolant. The coolant returns to the cold liquid tank 65 along the return bend pipe 2 63. As the coolant circulates, the heat inside the suspended top frame 3 is dissipated, so that the components inside the suspended top frame 3 can operate more stably.
[0025] Please see the attached Figure 1 -Attached Figure 11According to the above embodiment, an embodiment of the present invention provides a wireless control system for a wire binding fixture of a bevel clamping module, including a compression feedback device 7 and a PLC processing element 8. The compression feedback device 7 is connected to the PLC processing element 8 via an Ethernet signal, and the PLC processing element 8 is connected to the IO bidirectional transmission element 9 via an Ethernet signal. The compression feedback device 7 is located inside the suspended top frame 3 and cooperates with the top contact shaft 51 to generate compression status information. The PLC processing element 8, the IO bidirectional transmission element 9, the microcontroller 10 and the sound and light alarm 11 are located inside the suspended top frame 3 for remote transmission of monitoring data.
[0026] Please see the attached Figure 1 -Attached Figure 12 The PLC processing element 8 includes a data receiving constant 81, which is connected to a frequency compression reading constant 82 via an Ethernet signal. The frequency compression reading constant 82 is connected to a compression character conversion constant 83 via an Ethernet signal. The compression character conversion constant 83 is connected to a time-limited memory constant 84 via an Ethernet signal. The time-limited memory constant 84 is connected to a character import constant 85 via an Ethernet signal. The character import constant 85 is connected to a compression feedback device 7 via an Ethernet signal. After the data receiving constant 81 receives the compression data sent by the data sending constant 94, the frequency compression reading constant 82 performs corresponding reading and converts the data into character data available to the compression feedback device 7 through the compression character conversion constant 83. After the time-limited memory constant 84 stores the instruction characters for a limited time, the character import constant 85 directly transmits the information remotely, making it convenient for the staff to view the compression information.
[0027] Please see the attached Figure 1 -Attached Figure 13The IO bidirectional transmission element 9 includes an Ethernet receiving constant 91, the Ethernet receiving constant 91 is connected to the compression frequency receiving constant 92 through the Ethernet signal, the compression frequency receiving constant 92 is connected to the data transmission constant 93 through the Ethernet signal, the output port of the data transmission constant 93 is connected to the input port of the data transmission constant 94 through the Ethernet signal, the data transmission constant 94 is connected to the data receiving constant 81 through the Ethernet signal, the input port of the data transmission constant 93 is connected to the output port of the status receiving constant 95 through the Ethernet signal, the data transmission constant 93 is connected to the output port of the time-limited relay constant 96, the output port of the data transmission constant 93 is connected to the output port of the positioning status identification constant 97 through the Ethernet signal, and the positioning status identification constant 97 is connected through the Ethernet signal. The Ethernet sending constant 98 is used to generate a pressing state signal by the pressing feedback device 7, and the pressing state signal is sent to the IO bidirectional transmission element 9 installed inside the suspension top frame 3. After the Ethernet receiving constant 91 contained in the IO bidirectional transmission element 9 receives the pressing signal, the pressing frequency receiving constant 92 receives the corresponding data and transmits the pressing data to the data sending constant 94, which is then sent to the PLC processing element 8 by the data sending constant 94. The PLC processing element 8 converts the data. As the data is transmitted by the data sending constant 94, the status receiving constant 95 receives the operating data of the microcontroller 10 and sends it to the positioning state identification constant 97 through the data sending constant 93. After the positioning state identification constant 97 realizes the operating state of the microcontroller 10, it sends feedback for display through the Ethernet sending constant 98.
[0028] Working principle: First, the inclined wedge clamping module wire binding fixture is used to synchronously press the module components to be bound, and to detect and control them in real time. The overall structure is fixed and installed by a fixed beam frame 1, and the module to be bound is pressed by the synchronous pressing mechanism 4 installed inside it, and the product module is embedded in the embedded card slot structure opened on the working platform 2. The synchronous pressing mechanism 4 includes a one-way pressing component which is arranged in a linear distribution on one side of the embedded card slot structure of the working platform 2, and the bidirectional pressing component included is installed between adjacent embedded card slot structures. By opening the cylinder structure of the working platform 2, a group of inclined wedge pressing blocks 41 included in the one-way pressing component will be driven to descend, and the inclined surface structures on both sides will be distributed to touch the side pressure ladder blocks 42 on one side and The clamping ladder block 43 on the other side drives the clamping ladder block 43 to clamp the product to be tied into the embedded card slot structure of the working platform 2 from the product side, and the inclined wedge clamping block 41 contained in the bidirectional clamping assembly is driven down by the cylinder structure of the working platform 2, which will drive the clamping ladder blocks 43 installed on both sides of its inclined surface to expand to both sides, thereby clamping the products placed in the adjacent embedded card slot structure into the embedded card slot structure, and squeezing the products to the fixed limit of the product placement plate through the longitudinal and transverse squeezing forces of the inclined wedge blocks, and the top contact shaft 51 contained in the clamping detection mechanism 5 and the multi-channel top contact rod 52 installed at its bottom will synchronously transmit the clamping to the clamping feedback device 7 after all the inclined wedge clamping blocks 41 are lowered, and the clamping feedback device 7 generates a clamping state signal and compresses the product. The tightening state signal is sent to the IO bidirectional transmission element 9 installed inside the suspension top frame 3. After the Ethernet receiving constant 91 contained in the IO bidirectional transmission element 9 receives the tightening signal, the tightening frequency receiving constant 92 corresponds to the receiving data and transmits the tightening data to the data sending constant 94. The data sending constant 94 then sends it to the PLC processing element 8, which converts the data. With the data transmission of the data sending constant 94, the state receiving constant 95 corresponds to the operation data of the microcontroller 10 and sends it to the positioning state identification constant 97 through the data transmission constant 93. The positioning state identification constant 97 realizes the operation state of the microcontroller 10 and sends feedback display through the Ethernet sending constant 98, while the data receiving constant After the quantity 81 receives the compaction data sent by the data sending constant 94, the frequency compaction reading constant 82 performs the corresponding reading, and converts the data into character data available to the compaction feedback device 7 through the compaction character conversion constant 83. After the time-limited memory constant 84 stores the instruction characters for a limited time, the character import constant 85 directly transmits the compaction information remotely, making it convenient for the staff to view the compaction information. When the internal components of the suspension top frame 3 are running, the stable heat dissipation mechanism 6 is enabled. As the micro-controlled pump 66 included in the stable heat dissipation mechanism 6 is started, the micro-controlled pump 66 draws the coolant stored in the cold liquid tank 65 into the return bend main pipe 62, and the return bend main pipe 62 is fixed to the inside of the suspension top frame 3 through the fixing seat 61 and is located in the center of all components inside the suspension top frame 3.Fixed to the side of the fixing base 61 is a return bend pipe 62, and to the side of the return bend pipe 63. Return bend pipe 1 62 and return bend pipe 2 63 are interconnected via an additional return bend pipe 64, forming a set of flat delivery pipes. As the coolant enters return bend pipe 1 62, it is transported within the flat pipes, directing the heat generated within the suspended top frame 3 into the coolant. The coolant then flows along return bend pipe 2 63 back to the coolant tank 65. As the coolant circulates, the heat within the suspended top frame 3 is dissipated, ensuring more stable operation of the components within the suspended top frame 3.
[0029] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.
Claims
1. A wire binding fixture with an inclined wedge clamping module, characterized in that: include: A fixed beam frame (1) is used for fixing and installing the wire binding fixture structure of the oblique wedge clamping module; The working platform (2) is located above the fixed beam frame (1) and is used to assist in installing the structure; The synchronous pressing mechanism (4) is located inside the fixed beam frame (1) and cooperates with the embedded material slot structure and the cylinder structure of the working platform (2) to synchronously press the product to be tied. The synchronous pressing mechanism (4) includes a unidirectional pressing component and a bidirectional pressing component. The unidirectional pressing component is correspondingly arranged on one side of the embedded material slot structure of the working platform (2), and the bidirectional pressing component is arranged between adjacent embedded material slot structures of the working platform (2). The one-way pressing assembly comprises a group of inclined wedge pressing blocks (41), side pressure ladder blocks (42) and pressure ladder blocks (43), the inclined wedge pressing blocks (41) of the one-way pressing assembly are located between the side pressure ladder blocks (42) and the pressure ladder blocks (43), and an adjusting nut (44) is provided on one side of the side pressure ladder blocks (42) of the one-way pressing assembly; The bidirectional pressing assembly comprises a group of inclined wedge pressing blocks (41) and two groups of side pressure ladder blocks (42). The inclined wedge pressing blocks (41) of the bidirectional pressing assembly are located between two adjacent groups of embedded slot structures of the working platform (2), and the two sides of the side pressure ladder blocks (42) are slidably fitted on both sides of the inclined wedge pressing blocks (41). The inclined wedge pressing blocks (41) are fixed to the output end of the cylinder structure of the working platform (2).
2. The wire binding fixture for the inclined wedge clamping module according to claim 1, characterized in that: The working platform (2) is fixedly connected to the top of the fixed beam (1), the inserting slot structure of the working platform (2) is linearly and equidistantly distributed on the working platform (2), the cylinder structure of the working platform (2) is distributed and arranged between the fixed beam (1) and the working platform (2), the top of the working platform (2) is fixedly connected with a suspended top frame (3), the synchronous pressing mechanism (4) is located on the working platform (2), the fixed beam (1) is internally provided with a pressing detection mechanism (5), the suspended A stable heat dissipation mechanism (6) is provided inside the top frame (3), a compression feedback device (7) is provided inside the suspended top frame (3), a PLC processing element (8) is provided on the top of the compression feedback device (7), an IO bidirectional transmission element (9) is provided on the top of the PLC processing element (8), a microcontroller (10) is provided inside the suspended top frame (3), an audible and visual alarm (11) is fixedly connected to the top of the inner side wall of the suspended top frame (3), and the microcontroller (10) is connected to the audible and visual alarm (11).
3. The wire binding fixture for the inclined wedge clamping module according to claim 2, characterized in that: The pressing detection mechanism (5) comprises a top contact shaft (51), the top contact shaft (51) is slidably sleeved on the suspended top frame (3), the bottom of the top contact shaft (51) is fixedly connected to a multi-way top contact rod (52), and the output portion of the multi-way top contact rod (52) is distributed and fixed on the inclined wedge pressing block (41).
4. The wire binding fixture for an inclined wedge clamping module according to claim 2, characterized in that: The stable heat dissipation mechanism (6) includes a fixing seat (61), the fixing seat (61) is fixedly connected to the middle of the inner side wall of the suspension top frame (3), the side of the fixing seat (61) is fixedly connected to the return bend main pipe 1 (62), the side of the fixing seat (61) is fixedly connected to the return bend main pipe 2 (63), the input end of the return bend main pipe 2 (63) is connected to the output end of the return bend main pipe 1 (62) through the return bend butt pipe (64), the output end of the return bend main pipe 2 (63) extends to the inside of the cold liquid tank (65), the input end of the return bend main pipe 1 (62) is fixedly connected to the output end of the micro-controlled pump (66), and the outside of the cold liquid tank (65) is fixedly connected with a heat release copper mesh (67).
5. The wire binding fixture for the inclined wedge clamping module according to claim 4, characterized in that: The output end of the micro-controlled pump (66) extends to the interior of the cold liquid tank (65), and the cold liquid tank (65) is fixedly connected to the side wall of the suspended top frame (3).
6. A wireless control system for a wedge clamping module wire binding fixture, characterized by: A wire binding fixture for an inclined wedge clamping module according to any one of claims 1 to 5 comprises a compression feedback device (7) and a PLC processing element (8), wherein the compression feedback device (7) is connected to the PLC processing element (8) via an Ethernet signal, and the PLC processing element (8) is connected to an IO bidirectional transmission element (9) via an Ethernet signal.
7. The wireless control system of the oblique wedge clamping module wire binding fixture according to claim 6, characterized in that: The PLC processing element (8) includes a data receiving constant (81), the data receiving constant (81) is connected to a frequency compression reading constant (82) via an Ethernet signal, the frequency compression reading constant (82) is connected to a compression character conversion constant (83) via an Ethernet signal, the compression character conversion constant (83) is connected to a time-limited memory constant (84) via an Ethernet signal, the time-limited memory constant (84) is connected to a character import constant (85) via an Ethernet signal, and the character import constant (85) is connected to a compression feedback device (7) via an Ethernet signal.
8. The wireless control system of the oblique wedge clamping module wire binding fixture according to claim 6, characterized in that: The IO bidirectional transmission element (9) includes an Ethernet receiving constant (91), the Ethernet receiving constant (91) is connected to the compression frequency receiving constant (92) through the Ethernet signal, the compression frequency receiving constant (92) is connected to the data transmission constant (93) through the Ethernet signal, the output port of the data transmission constant (93) is connected to the input port of the data sending constant (94) through the Ethernet signal, the data sending constant (94) is connected to the data receiving constant (81) through the Ethernet signal, the input port of the data transmission constant (93) is connected to the output port of the status receiving constant (95) through the Ethernet signal, the data transmission constant (93) is connected to the output port of the time-limited relay constant (96), the output port of the data transmission constant (93) is connected to the output port of the positioning status identification constant (97) through the Ethernet signal, and the positioning status identification constant (97) is connected to the Ethernet transmission constant (98) through the Ethernet signal.
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