Automatic silica gel coating device and method for cylindrical thin-wall body
Through the coordinated operation of the material rotation mechanism and the inner and outer ring gluing mechanism, combined with controller regulation, the problems of uniformity and efficiency of coating the inner and outer walls of the cylindrical thin-walled body are solved, an efficient and safe automated coating process is realized, and product quality and production efficiency are improved.
Patent Information
- Application Number
- CN202511210903.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-27
- Publication Date
- 2025-10-17
AI Technical Summary
Existing technologies make it difficult to achieve simultaneous and efficient coating of the inner and outer walls of cylindrical thin-walled bodies, especially in terms of coating uniformity and glue output control in deep cavities or narrow areas, resulting in inconsistent product quality and low production efficiency.
The coordinated operation of the material rotation mechanism, the inner ring gluing mechanism and the outer ring gluing mechanism, combined with the precise regulation of the glue supply flow and the pressing force by the controller, realizes the synchronous coating of the inner and outer walls, and the grating safety system ensures the safety of operation.
It achieves high-quality automated coating of the inner and outer walls of cylindrical thin-walled bodies, improves coating uniformity and adhesion strength, improves product sealing and durability, and at the same time improves production efficiency and product qualification rate.
Smart Images

Figure CN120790439A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application belongs to the technical field of silica gel coating, and particularly relates to a cylindrical thin-walled body automatic silica gel coating device and method. BACKGROUND
[0002] In the field of industrial production, coating a specific solid material surface with a liquid substance (such as silica gel) is a key process, and the coating quality, especially the adhesion and uniformity of the liquid on the solid material, directly determines the performance and pass rate of the final product. Due to the particularity of the structure of cylindrical thin-walled bodies (such as various cylindrical containers and tubular devices), the uniformity, adhesion strength and glue layer density of the inner and outer walls are crucial to the key indicators such as the sealing and durability of the product. However, at present, such processes mainly rely on manual operation, which has significant inconvenience and production problems: manual coating cannot guarantee the uniformity of the glue layer thickness, which easily leads to uneven coverage of the inner and outer walls, affecting product consistency; for deep-diameter ratio large cylinder inner walls or narrow curved surface areas, manual operation is difficult to achieve effective and complete coverage; the operation efficiency is low, and only single-sided coating can be performed at a time, the process is complicated, and the production capacity is limited; at the same time, the control of the glue output is inaccurate due to human factors, which not only causes glue waste, but also makes the product failure rate high.
[0003] Although existing automatic coating equipment has been applied in planar or regular curved surface coating, it still lacks efficient and reliable solutions to meet the coating needs of cylindrical thin-walled bodies, especially to achieve synchronous and precise glue coating of the inner and outer walls. The existing technology cannot simultaneously solve the problems of coating uniformity, coverage ability of deep cavity or narrow area, precise dynamic adjustment of glue output, and efficiency improvement of inner and outer wall simultaneous operation. Therefore, developing an automatic device and method that can adaptively adjust the glue output parameters, support synchronous and efficient coating of the inner and outer walls, and significantly improve the coating quality and product pass rate for cylindrical thin-walled bodies has become an urgent need to break through the current production bottleneck and promote the further development of coating technology. SUMMARY
[0004] The purpose of the present application is to provide a cylindrical thin-walled body automatic silica gel coating device and method to solve the technical problems of the prior art that cannot adaptively adjust the glue output parameters and support synchronous and efficient coating of the inner and outer walls.
[0005] To achieve the above-mentioned purpose, the following technical solutions are adopted: In a first aspect, the application discloses a cylindrical thin-wall body automatic silica gel coating device, which comprises a rack, a material rotating mechanism, an inner ring glue coating mechanism, an outer ring glue coating mechanism, a glue supply mechanism and a grating safety system are arranged on the rack; the grating safety system is arranged on the front side of the rack, the inner ring glue coating mechanism and the outer ring glue coating mechanism are located on the two sides of the material rotating mechanism, and the glue supply mechanism is located on the rear side of the rack; a material pressing mechanism is arranged above the material rotating mechanism, and a controller is further arranged on the rack; the material rotating mechanism, the inner ring glue coating mechanism, the outer ring glue coating mechanism, the material pressing mechanism, the glue supply mechanism and the grating safety system are electrically connected with the controller.
[0006] Preferably, the rack comprises a rack body and a panel, the rack body is arranged on the ground, the panel is arranged above the rack body, the material rotating mechanism, the inner ring glue coating mechanism, the outer ring glue coating mechanism, the glue supply mechanism and the grating safety system are arranged on the panel, and the controller is arranged on the rack body.
[0007] Preferably, the material rotating mechanism comprises a rotating platform and a rotating motor, the rotating platform and the rotating motor are arranged on the rack, the rotating platform and the rotating motor are in transmission connection, a base is arranged on the rotating platform, a position detector is arranged on one side of the rotating platform, and the rotating motor is electrically connected with the controller.
[0008] Preferably, the inner ring glue coating mechanism comprises an inner ring glue coating mechanism mounting plate, a first linear module is arranged on the inner ring glue coating mechanism mounting plate, a first sliding table is arranged on the first linear module, a first glue spraying head fixing plate is arranged on the first sliding table, a first glue spraying head is arranged on the first glue spraying head fixing plate, a first air cylinder is arranged in the middle of the inner ring glue coating mechanism mounting plate, a first oil pressure buffer is arranged on one side of the front end of the first linear module, and the first linear module is electrically connected with the controller.
[0009] Preferably, the outer ring glue coating mechanism comprises a second linear module, the second linear module is arranged on the rack, a second air cylinder is arranged below the second linear module, a second sliding table is arranged above the second linear module, a second glue spraying head fixing plate is arranged on the second sliding table, a second glue spraying head is arranged on the second glue spraying head fixing plate, a second oil pressure buffer is arranged on one side of the front end of the second linear module, a third linear module is arranged on the other side of the rear end of the second linear module, and the third linear module is electrically connected with the controller.
[0010] Preferably, the material pressing mechanism comprises a material pressing mechanism fixing support, the material pressing mechanism fixing support is arranged on the rack, a telescopic air cylinder is arranged on the material pressing mechanism fixing support, a pressing device is arranged on the front end of the telescopic air cylinder, and the telescopic air cylinder is electrically connected with the controller.
[0011] Preferably, the grating safety system comprises a grating generator and a grating receiver; the grating generator is installed on the material pressing mechanism fixed support, the grating receiver is installed on the rack directly below the grating generator, and the grating generator and the grating receiver are electrically connected with the controller.
[0012] Preferably, the glue supply mechanism comprises a glue supply barrel and a glue supply extrusion device; the glue supply barrel is installed below the rack, the glue supply extrusion device is installed on the rack, the glue supply extrusion device is in contact with the glue supply barrel, and the glue supply extrusion device is electrically connected with the controller.
[0013] In the second aspect, the application discloses a method for automatically coating silica gel on a cylindrical thin-wall body, and the method is realized by using the automatic silica gel coating device. The workpiece to be processed is placed on the material rotating mechanism, and the grating safety system is started; The controller controls the material pressing mechanism to press the workpiece to be processed downward; The controller controls the inner circle glue coating mechanism and the outer circle glue coating mechanism to move to the workpiece to be processed, and the glue supply mechanism is started; The inner circle glue coating mechanism and the outer circle glue coating mechanism uniformly output glue, the material rotating mechanism drives the workpiece to be processed to rotate, the material rotating mechanism stops rotating after rotating 360°, the coating process is completed, and the grating safety system is paused.
[0014] Preferably, the material rotating mechanism comprises a base, a rotating platform, a position detector and a rotating motor, the material rotating mechanism drives the workpiece to be processed to rotate, and the material rotating mechanism stops rotating after rotating 360°, and the specific process is as follows: The rotating motor drives the rotating platform to rotate, and then drives the workpiece to be processed on the base to rotate, the workpiece rotates 360°, the position detector transmits information to the controller, and the controller controls the rotating motor to stop rotating.
[0015] Compared with the prior art, the application has the following beneficial effects: The application provides a cylindrical thin-wall body automatic silica gel coating device and method, through the cooperative operation of a material rotating mechanism, an inner ring coating mechanism and an outer ring coating mechanism, combined with the precise regulation and control of a controller on the glue supply flow, pressing force and movement trajectory, high-quality automatic coating of the inner and outer walls of a cylindrical object or the outer wall of a columnar object is realized. The core advantages are: on the one hand, the glue output of the glue head can be flexibly adjusted according to the requirements, the uniformity and adhesion strength of the silica gel layer are ensured, and the key performances such as coating uniformity, product sealing performance and durability are significantly improved; on the other hand, synchronous coating of the inner and outer walls is supported, the efficiency bottleneck of traditional single-sided step-by-step operation is broken, the production cycle is greatly shortened and the labor intervention cost is reduced. At the same time, the integrated grating safety system provides active protection for the high-speed running equipment, and ensures the operation safety and stability. The technology fundamentally solves the problems of uneven coverage, difficult access to deep cavity and low pass rate caused by manual coating, improves the product consistency and yield, and promotes the intelligent and efficient development of the cylindrical thin-wall body coating process. BRIEF DESCRIPTION OF DRAWINGS
[0016] In order to more clearly illustrate the technical solutions of the embodiments of the application, the following will briefly introduce the drawings needed to be used in the embodiments. It should be understood that the following drawings only show some embodiments of the application, and therefore should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can also be obtained without creative labor on the basis of these drawings.
[0017] Figure 1 It is a schematic diagram of the overall structure of the automatic silica gel coating device of the application. Figure 2 It is a schematic diagram of the rack of the automatic silica gel coating device of the application. Figure 3 It is a schematic diagram of the material rotating mechanism of the automatic silica gel coating device of the application. Figure 4 It is a schematic diagram of the inner ring coating mechanism of the automatic silica gel coating device of the application. Figure 5 It is a schematic diagram of the outer ring coating mechanism of the automatic silica gel coating device of the application. Figure 6 It is a schematic diagram of the material pressing mechanism of the automatic silica gel coating device of the application. Figure 7 It is a schematic diagram of the glue supply mechanism of the automatic silica gel coating device of the application. Figure 8 It is a schematic diagram of the grating safety system of the automatic silica gel coating device of the application.
[0018] Wherein: 1 frame; 2 material rotating mechanism; 3 inner ring gluing mechanism; 4 outer ring gluing mechanism; 5 material pressing mechanism; 6 glue supply mechanism; 7 grating safety system; 1-1 frame body; 1-2 panel; 2-1 base; 2-2 rotating platform; 2-3 position detector; 2-4 rotating motor; 3-1 first glue spraying head; 3-2 first glue spraying head fixing plate; 3-3 first sliding table; 3-4 first linear module; 3-5 first air cylinder; 3-6 inner ring gluing mechanism mounting plate; 3-7 first oil buffer; 4-1 second glue spraying head; 4-2 second glue spraying head fixing plate; 4-3 second sliding table; 4-4 second linear module; 4-5 second air cylinder; 4-6 second oil buffer; 4-7 third oil buffer; 5-1 material pressing mechanism fixing support; 5-2 telescopic air cylinder; 5-3 pressing device; 6-1 glue supply barrel; 6-2 glue supply extruding device; 7-1 grating generator; 7-2 grating receiver. DETAILED DESCRIPTION
[0019] To make the objectives, technical solutions and advantages of the embodiments of the present application clearer, the following will be a clear and complete description of the technical solutions in the embodiments of the present application in conjunction with the accompanying drawings of the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. The components of the embodiments of the present application described and shown in the accompanying drawings can be arranged and designed in various different configurations.
[0020] Therefore, the following detailed description of the embodiments of the present application provided in the accompanying drawings is not intended to limit the scope of the claimed present application, but only represents selected embodiments of the present application. All other embodiments obtained by those of ordinary skill in the art based on the embodiments in the present application without creative labor are within the scope of protection of the present application.
[0021] It should be noted that: similar reference numbers and letters represent similar items in the following drawings, therefore, once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings.
[0022] In the description of the embodiments of the present application, it should be noted that if the terms "upper", "lower", "horizontal", "inner" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship when the product of the present application is used, which is only for the convenience of describing the present application and simplifying the description, and does not indicate or imply that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, therefore, it cannot be understood as a limitation on the present application. In addition, the terms "first", "second" and the like are only used for differentiation in description, and cannot be understood as indicating or implying relative importance.
[0023] In addition, if the term "horizontal" appears, it does not mean that the parts must be absolutely horizontal, but can be slightly inclined. As "horizontal" only means that it is more horizontal than "vertical", it does not mean that the structure must be completely horizontal, but can be slightly inclined.
[0024] In the description of the embodiments of the application, it should also be noted that, unless otherwise explicitly specified and limited, if the terms "arrangement", "installation", "connection", "connection" appear, they should be understood in a broad sense. For example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the communication inside two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0025] The application will be further described in detail below with reference to the drawings: Referring to Figure 1 The application discloses a cylindrical thin-walled body automatic silica gel coating device, which comprises a rack 1, a material rotating mechanism 2, an inner ring glue coating mechanism 3, an outer ring glue coating mechanism 4, a glue supply mechanism 6 and a grating safety system 7 are arranged on the rack 1; the grating safety system 7 is arranged on the front side of the rack 1, the inner ring glue coating mechanism 3 and the outer ring glue coating mechanism 4 are located on the two sides of the material rotating mechanism 2, and the glue supply mechanism 6 is located on the rear side of the rack 1; a material pressing mechanism 5 is arranged directly above the material rotating mechanism 2, and a controller is further arranged on the rack 1; the material rotating mechanism 2, the inner ring glue coating mechanism 3, the outer ring glue coating mechanism 4, the material pressing mechanism 5, the glue supply mechanism 6 and the grating safety system 7 are electrically connected with the controller. The device can provide precise coating for the inner and outer walls of some cylindrical objects or the outer wall of a columnar object, can realize the size of the glue output by adjusting the glue head, and can coat the inner and outer walls of the cylindrical object at the same time, so that the adhesion and uniformity of the coating are improved, the production efficiency is improved, the product qualification rate is effectively increased, the coating process is further developed, and automatic coating can be realized.
[0026] Automatic silica gel coating method: Step 1: the robot places the workpiece to be coated on the base of the material rotating mechanism 2, at this time, the robot is withdrawn after completing the action, and the grating generator is started.
[0027] Step 2: the telescopic air cylinder on the material pressing mechanism starts to drive the pressing device to press down until the pressing device tightly presses the workpiece to be coated.
[0028] Step 3: the first linear module and the second linear module are started to drive the first glue head on the first glue head fixed plate and the second glue head on the second glue head fixed plate to start moving to the workpiece position, at this time, the glue supply extrusion device of the glue supply system is started to start conveying the coating material to the first glue head and the second glue head.
[0029] Step 4: After the first glue head and the second glue head reach the designated position, start the coating process. At this time, the first glue head and the second glue head are evenly extruding glue. At this time, the rotating platform of the material rotating mechanism starts, and the workpiece starts to rotate.
[0030] Step 5: After the workpiece rotates 360°, the position detector sends a signal to the rotating platform, and the rotating platform stops rotating.
[0031] Step 6: The coating process is completed, the grating generator is paused, the robot takes away the workpiece, and places the next workpiece, completing the next round of production.
[0032] In some embodiments, a cylindrical thin-walled body automatic silica gel coating device includes a rack 1, a material rotating mechanism 2, an inner ring glue coating mechanism 3, an outer ring glue coating mechanism 4, a material pressing mechanism 5, a glue supply mechanism 6, a grating safety system 7, and a controller. The rack 1 is placed on the ground, the material rotating mechanism 2 is placed on the rack 1, the inner ring glue coating mechanism 3 is placed on the left side of the rack 1, the outer ring glue coating mechanism 4 is placed on the right side of the rack 1, the material pressing mechanism 5 is placed directly above the material rotating mechanism 2, the glue supply mechanism 6 is placed directly behind and below the rack 1, the grating safety system 7 is placed directly in front of the rack 1, and the material rotating mechanism 2, the inner ring glue coating mechanism 3, the outer ring glue coating mechanism 4, the material pressing mechanism 5, the glue supply mechanism 6, and the grating safety system 7 are controlled by the controller.
[0033] In some embodiments, the rack 1 includes a frame body 1-1 and a panel 1-2. The frame body 1-1 is placed on the ground, and the panel 1-2 is installed directly above the frame body. The material rotating mechanism 2, the inner ring glue coating mechanism 3, the outer ring glue coating mechanism 4, the glue supply mechanism 6, and the grating safety system 7 are all arranged on the panel 1-2, and the controller is arranged on the frame body 1-1.
[0034] Preferably, the rack 1 includes a frame body 1-1 and a panel 1-2. The frame body 1-1 is placed on the ground, and the panel 1-2 is installed directly above the frame body.
[0035] In some embodiments, the material rotating mechanism 2 includes a rotating platform 2-2 and a rotating motor 2-4. The rotating platform 2-2 and the rotating motor 2-4 are both arranged on the rack 1, and the rotating platform 2-2 and the rotating motor 2-4 are in transmission connection. The rotating platform 2-2 is provided with a base 2-1, one side of the rotating platform 2-2 is provided with a position detector 2-3, and the rotating motor 2-4 is electrically connected with the controller. The rotating platform and the rotating motor are mainly responsible for continuously rotating the workpiece until the workpiece completes 360° rotation coating. The position detector is responsible for detecting the angle data of the rotating platform.
[0036] Preferably, the material rotating mechanism 2 comprises a base 2-1, a rotating platform 2-2, a position detector 2-3, and a rotating motor 2-4, the base is installed on the rotating platform, the rotating platform is installed on the surface of the frame, the position detector is installed below the rotating platform, and the rotating motor is installed at the tail of the rotating platform.
[0037] In some embodiments, the inner ring gluing mechanism 3 comprises an inner ring gluing mechanism mounting plate 3-6, a first linear module 3-4 arranged on the inner ring gluing mechanism mounting plate 3-6, a first sliding table 3-3 arranged on the first linear module 3-4, a first glue head fixing plate 3-2 arranged on the first sliding table 3-3, a first glue head 3-1 arranged on the first glue head fixing plate 3-2, a first air cylinder 3-5 arranged in the middle of the inner ring gluing mechanism mounting plate 3-6, a first oil buffer 3-7 arranged on one side of the front end of the first linear module 3-4, and the first linear module 3-4 is electrically connected with the controller. The first linear module and the first sliding table are mainly responsible for moving the first glue head to a designated position or a position suitable for workpiece coating, and resetting the glue head after completing the coating work.
[0038] Preferably, the inner ring gluing mechanism 3 comprises a first glue head 3-1, a first glue head fixing plate 3-2, a first sliding table 3-3, a first linear module 3-4, a first air cylinder 3-5, an inner ring gluing mechanism mounting plate 3-6, and a first oil buffer 3-7, the first glue head 3-1 is installed directly above the first glue head fixing plate 3-2, the first glue head fixing plate 3-2 is installed directly above the first sliding table 3-3, the first linear module 3-4 is installed directly above the inner ring gluing mechanism mounting plate 3-6, the first air cylinder 3-5 is installed in the middle of the inner ring gluing mechanism mounting plate 3-6, the inner ring gluing mechanism mounting plate 3-6 is installed directly above the frame 1, and the first oil buffer 3-7 is installed on one side of the front end of the first linear module 3-4. The second air cylinder assists the first air cylinder to complete the movement of the glue head. For some special workpieces, the controller is mainly responsible for the coordination work between various mechanisms, so that the mechanisms cooperate to complete the inner and outer ring gluing work.
[0039] In some embodiments, the outer ring gluing mechanism 4 comprises a second linear module 4-4, the second linear module 4-4 is installed on the rack 1, a second air cylinder 4-5 is arranged below the second linear module 4-4, a second sliding table 4-3 is arranged above the second linear module 4-4, a second glue head fixing plate 4-2 is arranged on the second sliding table 4-3, a second glue head 4-1 is arranged on the second glue head fixing plate 4-2, a second oil buffer 4-6 is arranged on one side of the front end of the second linear module 4-4, a third linear module 4-7 is arranged on the other side of the rear end of the second linear module 4-4, and the third linear module 4-7 is electrically connected with the controller. The second linear module, the second air cylinder and the second sliding table are mainly responsible for moving the glue head to a designated position or a position suitable for workpiece coating, and resetting the glue head after completing the coating work.
[0040] Preferably, the outer ring gluing mechanism 4 comprises a second glue head 4-1, a second glue head fixing plate 4-2, a second sliding table 4-3, a second linear module 4-4, a second air cylinder 4-5, a second oil buffer 4-6 and a third oil buffer 4-7, the second glue head 4-1 is installed directly above the second glue head fixing plate 4-2, the second glue head fixing plate 4-2 is installed directly above the second sliding table 4-3, the second linear module 4-4 is installed directly above the rack 1, the second air cylinder 4-5 is installed directly below the second linear module 4-4, the second oil buffer 4-6 is installed on one side of the front end of the second linear module 4-4, and the third oil buffer 4-7 is installed on the other side of the rear end of the third linear module 4-7.
[0041] In some embodiments, the material pressing mechanism 5 comprises a material pressing mechanism fixed support 5-1, the material pressing mechanism fixed support 5-1 is installed on the rack, a telescopic air cylinder 5-2 is installed on the material pressing mechanism fixed support 5-1, a pressing device 5-3 is arranged at the front end of the telescopic air cylinder 5-2, and the telescopic air cylinder 5-2 is electrically connected with the controller. After manually placing the workpiece, the telescopic air cylinder is started and pressed down to fix the workpiece, so as to ensure that the workpiece does not deviate radially during the coating work.
[0042] Preferably, the material pressing mechanism 5 comprises a material pressing mechanism fixed support 5-1, a telescopic air cylinder 5-2 and a pressing device 5-3, the material pressing mechanism fixed support 5-1 is installed directly above the rack, the telescopic air cylinder 5-2 is installed on the material pressing mechanism fixed support 5-1, and the pressing device 5-3 is installed at the front end of the telescopic air cylinder 5-2.
[0043] In some embodiments, the glue supply mechanism 6 comprises a glue supply barrel 6-1 and a glue supply extrusion device 6-2; the glue supply barrel 6-1 is installed below the rack 1, the glue supply extrusion device 6-2 is installed on the rack 1, the glue supply extrusion device 6-2 and the glue supply barrel 6-1 are in contact, and the glue supply extrusion device 6-2 is electrically connected with the controller. The glue supply mechanism is mainly responsible for pumping the glue needed by the first glue spraying head and the second glue spraying head from the glue supply barrel by using the glue supply extrusion device.
[0044] Preferably, the glue supply mechanism 6 comprises a glue supply barrel 6-1 and a glue supply extrusion device 6-2; the glue supply barrel 6-1 is installed directly below the rack 1, and the glue supply extrusion device 6-2 is installed on the rack.
[0045] In some embodiments, the grating safety system 7 comprises a grating generator 7-1 and a grating receiver 7-2; the grating generator 7-1 is installed on the material pressing mechanism fixed support 5-1, the grating receiver 7-2 is installed on the rack 1 directly below the grating generator 7-1, and the grating generator 7-1 and the grating receiver 7-2 are both electrically connected with the controller. The grating safety system is mainly responsible for detecting whether the worker is located within the working range of the device, when the worker places the workpiece or takes the workpiece, the grating detects that the worker is manually operating, and all devices will be paused, which is mainly responsible for safety protection.
[0046] The grating safety system 7 comprises a grating generator 7-1 and a grating receiver 7-2, the grating generator 7-1 is installed on the material pressing mechanism fixed support 5-1, and the grating receiver 7-2 is installed directly above the rack 1.
[0047] The above is only the preferred embodiment of the present application and is not used to limit the present application. For those skilled in the art, the present application can have various changes and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. An automatic silica gel coating device for cylindrical thin-walled objects, characterized in that: The invention comprises a frame (1), wherein the frame (1) is provided with a material rotating mechanism (2), an inner ring gluing mechanism (3), an outer ring gluing mechanism (4), a glue supply mechanism (6) and a grating safety system (7); the grating safety system (7) is arranged on the front side of the frame (1), the inner ring gluing mechanism (3) and the outer ring gluing mechanism (4) are located on both sides of the material rotating mechanism (2), and the glue supply mechanism (6) is located on the rear side of the frame (1); a material pressing mechanism (5) is arranged directly above the material rotating mechanism (2), and a controller is also provided on the frame (1); the material rotating mechanism (2), the inner ring gluing mechanism (3), the outer ring gluing mechanism (4), the material pressing mechanism (5), the glue supply mechanism (6) and the grating safety system (7) are all electrically connected to the controller.
2. The automatic silica gel coating device for cylindrical thin-walled objects according to claim 1, characterized in that: The frame (1) comprises a frame body (1-1) and a panel (1-2). The frame body (1-1) is placed on the ground, and the panel (1-2) is installed directly above the frame body. The material rotating mechanism (2), the inner ring gluing mechanism (3), the outer ring gluing mechanism (4), the glue supply mechanism (6) and the grating safety system (7) are all arranged on the panel (1-2), and the controller is arranged on the frame body (1-1).
3. The automatic silica gel coating device for cylindrical thin-walled objects according to claim 1, characterized in that: The material rotating mechanism (2) comprises a rotating platform (2-2) and a rotating motor (2-4); the rotating platform (2-2) and the rotating motor (2-4) are both arranged on a frame (1); the rotating platform (2-2) and the rotating motor (2-4) are transmission-connected; a base (2-1) is arranged on the rotating platform (2-2); a position detector (2-3) is arranged on one side of the rotating platform (2-2); and the rotating motor (2-4) is electrically connected to a controller.
4. The automatic silica gel coating device for cylindrical thin-walled objects according to claim 1, characterized in that: The inner ring gluing mechanism (3) includes an inner ring gluing mechanism mounting plate (3-6), a first linear module (3-4) is arranged on the inner ring gluing mechanism mounting plate (3-6), a first slide (3-3) is arranged on the first linear module (3-4), a first glue spraying head fixing plate (3-2) is arranged on the first slide (3-3), a first glue spraying head (3-1) is arranged on the first glue spraying head fixing plate (3-2), a first cylinder (3-5) is arranged in the inner ring gluing mechanism mounting plate (3-6), a first oil pressure buffer (3-7) is arranged on one side of the front end of the first linear module (3-4), and the first linear module (3-4) is electrically connected to the controller.
5. The automatic silica gel coating device for cylindrical thin-walled objects according to claim 1 is characterized in that: The outer ring glue coating mechanism (4) includes a second linear module (4-4), the second linear module (4-4) is installed on the frame (1), a second cylinder (4-5) is arranged below the second linear module (4-4), a second slide (4-3) is arranged above the second linear module (4-4), a second glue spray head fixing plate (4-2) is arranged on the second slide (4-3), a second glue spray head (4-1) is arranged on the second glue spray head fixing plate (4-2), a second oil pressure buffer (4-6) is arranged on one side of the front end of the second linear module (4-4), and a third linear module (4-7) is arranged on the other side of the rear end of the second linear module (4-4), and the third linear module (4-7) is electrically connected to the controller.
6. The automatic silica gel coating device for cylindrical thin-walled objects according to claim 1, characterized in that: The material pressing mechanism (5) comprises a material pressing mechanism fixing bracket (5-1), the material pressing mechanism fixing bracket (5-1) being mounted on a machine frame, a telescopic cylinder (5-2) being mounted on the material pressing mechanism fixing bracket (5-1), a pressing device (5-3) being provided at the front end of the telescopic cylinder (5-2), and the telescopic cylinder (5-2) being electrically connected to a controller.
7. The automatic silica gel coating device for cylindrical thin-walled objects according to claim 6, characterized in that: The grating safety system (7) includes a grating generator (7-1) and a grating receiver (7-2); the grating generator (7-1) is mounted on a material pressing mechanism fixing bracket (5-1), and the grating receiver (7-2) is mounted on a frame (1) directly below the grating generator (7-1). Both the grating generator (7-1) and the grating receiver (7-2) are electrically connected to a controller.
8. The automatic silica gel coating device for cylindrical thin-walled objects according to claim 1, characterized in that: The glue supply mechanism (6) comprises a glue supply barrel (6-1) and a glue supply extrusion device (6-2); the glue supply barrel (6-1) is installed below the frame (1), the glue supply extrusion device (6-2) is installed on the frame (1), the glue supply extrusion device (6-2) is in contact with the glue supply barrel (6-1), and the glue supply extrusion device (6-2) is electrically connected to the controller.
9. A method for automatically coating a cylindrical thin-walled object with silicone, characterized in that: The automatic silicone coating device according to any one of claims 1 to 8 is used, comprising: The workpiece to be processed is placed on the material rotating mechanism (2), and the grating safety system is activated; The controller controls the material pressing mechanism (5) to press the workpiece downward; The controller controls the inner ring gluing mechanism (3) and the outer ring gluing mechanism (4) to move to the workpiece to be processed, and the glue supply mechanism (6) is started; The inner ring gluing mechanism (3) and the outer ring gluing mechanism (4) discharge glue at a constant speed, and the material rotating mechanism (2) drives the workpiece to be processed to rotate. After rotating 360°, the material rotating mechanism stops rotating, the coating process is completed, and the grating safety system (7) is paused.
10. The method for automatically coating cylindrical thin-walled objects with silicone according to claim 9, characterized in that: The material rotating mechanism (2) includes a base (2-1), a rotating platform (2-2), a position detector (2-3) and a rotating motor (2-4). The material rotating mechanism (2) drives the workpiece to be processed to rotate. After rotating 360°, the material rotating mechanism stops rotating. Specifically: The rotating motor (2-4) drives the rotating platform (2-2) to rotate, thereby driving the workpiece to be processed on the base (2-1) to rotate. After the workpiece rotates 360 degrees, the position detector (2-3) transmits information to the controller, and the controller controls the rotating motor (2-4) to stop rotating.
Citation Information
Cited By
Coating device for combustion chamber of solid engine
CN121372772A