Rock wool roll felt traction nailing equipment
By designing an automated rock wool roll felt traction and nailing equipment, using a motor to drive the vertical and horizontal rods to slide and toggle the gear system, the automatic traction, positioning and nailing of the rock wool roll felt can be achieved, solving the problems of high labor intensity and large equipment footprint in traditional methods, and improving production efficiency and equipment utilization.
Patent Information
- Application Number
- CN202511132408.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-13
- Publication Date
- 2025-10-28
AI Technical Summary
The installation of traditional rock wool rolls is labor-intensive, with traction and nailing operations performed in separate steps. The equipment occupies a large area and its operation rhythm is difficult to synchronize, affecting the production pace.
Design a rock wool roll felt traction and nailing device. The device uses a motor to drive the vertical and horizontal bars to slide laterally, combined with a gear system, to achieve automatic traction, positioning and nailing. It also uses the lever principle to automatically release nails, reducing manual intervention.
It realizes the automatic traction and nailing of rock wool rolls, reduces labor intensity, improves production efficiency, avoids damage to rock wool caused by manual operation, and has a compact equipment structure and saves space.
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Figure CN120841278A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of rock wool equipment technology, specifically to a rock wool roll traction and nailing device. Background Art
[0002] In the construction industry, rock wool is a commonly used material for heat insulation, sound insulation, and fireproofing. During installation, the rolled felt needs to be pulled to a designated position on the substrate and secured with insulation nails. Traditional processes have significant drawbacks, relying heavily on manual pulling of the rolled felt, resulting in high labor intensity. Furthermore, the pulling and securing operations are performed in separate steps, requiring additional positioning devices. These devices occupy a large area and their operation rhythm is difficult to synchronize, hindering production pace. Therefore, we propose a rock wool rolled felt pulling and securing device. Summary of the Invention
[0003] To address the shortcomings of existing technologies, this invention provides a rock wool roll traction and nailing device that overcomes the deficiencies of existing technologies, has a reasonable design and compact structure, and solves the problems of existing rock wool*.
[0004] To achieve the above objectives, the present invention provides the following technical solution:
[0005] A rock wool roll traction and nailing device includes a base and side plates forming a rock wool conveying channel. Symmetrical motors are installed on the mounting plate of the base. The motors drive interconnected vertical rods and horizontal rods to slide laterally within the limiting frame on the side plates.
[0006] The bottom of the vertical rod is hinged to a traction rod, and the far end of the traction rod is equipped with a traction nail for inserting into the rock wool to the conveying channel. The near end is dynamically supported by the limiting cylinder of the side plate.
[0007] The rack section of the crossbar meshes with the actuating gear, and the actuating wheel is provided at the end of the actuating gear lever. The actuating wheel rotates the rotating plate to align the multiple nail guns connected to it with the rock wool.
[0008] Preferably, a sliding groove is provided on the vertical rod, and the motor drives the rotating roller to move in the sliding groove through the transmission mechanism, thereby causing the vertical rod and the horizontal rod to slide laterally back and forth within the limiting frame.
[0009] Preferably, a limiting frame is provided on the inner side of the side plate, and a horizontal bar is slidably connected inside the limiting frame. One end of the horizontal bar is connected to a vertical bar to form a T-shaped structure.
[0010] Preferably, the motor-driven drive gear, the driven gear meshing with the drive gear, and the rotating rod coaxially connected to the driven gear are combined, with the rotating roller fixed to the rotating rod and embedded in the sliding groove.
[0011] Preferably, the rotating plate has a fan-shaped structure, with two arc-shaped grooves and an open groove between them on its fan-shaped surface. The actuating wheel is embedded in the open groove to drive the rotating plate to rotate.
[0012] Preferably, the actuating gear is coaxially connected to the notched turntable, and the outer edge of the notched turntable fits into the arc-shaped groove to limit the rotation angle of the rotating plate.
[0013] Preferably, a rotating shaft is connected between the two side plates, and the rotating plate and the connecting plate are fixed on the rotating shaft.
[0014] Preferably, the traction rod hangs down naturally under the action of gravity, causing the traction nail to penetrate the rock wool; during sliding, the proximal end of the traction rod slides along the surface of the limiting cylinder, causing the distal end to lift and thus dislodge the nail.
[0015] Preferably, the crossbar is divided into a sliding section and a rack section, and the limiting frame is fitted onto the sliding section.
[0016] Preferably, the mounting plate has fixed plates on both sides, the rotating rod passes through the fixed plates, and multiple nail guns are equidistantly arranged on the connecting plate connected to the same rotating plate.
[0017] This invention provides a rock wool roll traction and anchoring device. It has the following beneficial effects:
[0018] 1. This invention uses a motor to drive a driving gear, a driven gear, and a rotating rod, which in turn moves a rotating roller within a sliding groove on a vertical rod, enabling the vertical and horizontal rods to slide laterally back and forth. This movement automatically completes the traction and positioning (insertion, traction, and automatic detachment) of the rock wool roll through the traction rod and traction nails. On the other hand, the horizontal rod rack segment drives the gear to control the rotation of the rotating plate, ultimately causing the nail gun on the connecting plate to press down for nailing.
[0019] 2. The traction rod hinged to the vertical rod hangs naturally under gravity, causing the traction nail to penetrate the rock wool. After traction is complete, as the vertical rod continues to slide, the contact point between the bottom of the traction rod and the fixed limiting cylinder dynamically changes. Utilizing the lever principle, the distal end of the traction rod (the traction nail end) is automatically lifted, allowing the rock wool roll to automatically and smoothly detach from the traction nail. This design cleverly utilizes the geometric changes during the sliding process to achieve automatic nail detachment, ensuring reliable operation and avoiding tearing damage to the rock wool that might be caused by manual nail removal or forced detachment. Attached Figure Description
[0020] Figure 1 This is a schematic diagram of the structure of the present invention;
[0021] Figure 2 For the present invention Figure 1 A side view diagram;
[0022] Figure 3 For the present invention Figure 1 Partial 3D schematic diagram;
[0023] Figure 4 For the present invention Figure 3 Partial side view diagram;
[0024] Figure 5 For the present invention Figure 4 A three-dimensional schematic diagram;
[0025] Figure 6 For the present invention Figure 5 A three-dimensional diagram of the other side;
[0026] Figure 7 For the present invention Figure 6 A partial schematic diagram.
[0027] In the diagram: 1. Base; 11. Mounting plate; 13. Fixing plate; 14. Motor; 15. Drive gear; 16. Driven gear; 17. Rotating rod; 18. Rotating roller; 2. Vertical rod; 21. Sliding groove; 22. Horizontal rod; 23. Traction rod; 24. Traction nail; 3. Side plate; 31. Limiting frame; 32. Rotating shaft; 33. Rotating plate; 34. Arc groove; 35. Open groove; 36. Connecting plate; 37. Nail gun; 38. Limiting cylinder; 4. Actuating gear; 41. Actuating rod; 42. Actuating wheel; 43. Notched turntable. DETAILED DESCRIPTION
[0028] To make the objectives, technical solutions, and advantages of this invention clearer, the technical solutions of this invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, what is described is only a part of this invention, not all of it. All other works obtained by those skilled in the art based on this invention without inventive effort are within the scope of protection of this invention.
[0029] See attached document Figures 1-7 A rock wool roll traction and nailing device includes a base 1. One end of the base 1 is connected to an outwardly extending mounting plate 11 via a column. A pair of side plates 3 are also provided in the middle of the base 1, forming a channel for traction of fireproof rock wool on the base 1. Fixing plates 13 are installed on both sides of the mounting plate 11. A shaft is passed through the fixing plate 13. A driven gear 16 and a rotating rod 17 are fixedly installed at the ends of the shafts, respectively. A motor 14 is fixedly installed on both sides of the mounting plate 11. The output end of the motor 14 is connected to a driving gear 15. The driving gear 15 meshes with the driven gear 16. A rotating roller 18 extending into the channel is connected to the rotating rod 17.
[0030] A limiting frame 31 is also connected to the inner wall of the side plate 3. A horizontal bar 22 is slidably sleeved inside the limiting frame 31. A vertical bar 2 is also connected to the end of the horizontal bar 22 near the rotating bar 17. The vertical bar 2 and the horizontal bar 22 form a T-shaped structure. The vertical bar 2 is vertically distributed, and the horizontal bar 22 is horizontally distributed. One section of the horizontal bar 22 is a sliding section, and the other section is a rack section. The limiting frame 31 is sleeved with the sliding section of the horizontal bar 22.
[0031] A sliding groove 21 is provided on the vertical rod 2 along its direction. The sliding groove 21 is sleeved in the rotating roller 18. The two motors 14 need to rotate synchronously and maintain the same speed. A conventional synchronous controller can be used to achieve the synchronization requirement. When the motor 14 drives the drive gear 15 to rotate, the drive gear 15 drives the driven gear 16 meshing with it to rotate, and drives the rotating rod 17 to rotate. The rotating roller 18, which is locked in the sliding groove 21, can drag the vertical rod 2 and the horizontal rod 22 to slide laterally back and forth in the limiting frame 31.
[0032] Reference Figures 5-7 The two side plates 3 are connected by the same rotating shaft 32. The two ends of the rotating shaft 32 are connected to the rotating plate 33 with a fan-shaped structure. The rotating plate 33 has two arc-shaped grooves 34 and an open groove 35 on the fan-shaped surface. The open groove 35 is located between the two arc-shaped grooves 34. The side plate 3 is also connected by a shaft to a toggle gear 4 that meshes with the rack segment of the crossbar 22. One end of the toggle gear 4 extends outward to a lever 41. The lever 41 is connected to a toggle wheel 42. The diameter of the toggle wheel 42 is smaller than the groove width of the open groove 35 and the two correspond to each other. A notched turntable 43 is coaxially connected to one end of the toggle gear 4. The outer edge of the notched turntable 43 fits against the arc-shaped groove 34.
[0033] A connecting plate 36 is also connected to the radial surfaces of the two rotating plates 33. Multiple nail guns 37 are equidistantly arranged on the connecting plate 36. (Refer to...) Figure 5 and 7 First, the board is placed below the rotating shaft 32 by the conveying device in the channel. When the fireproof rock wool is laid on the board, the motor 14 controls the crossbar 22 to slide in the direction of the motor 14, and the gear 4 rotates counterclockwise. At this time, the actuating wheel 42 on the gear 4 corresponds to the open groove 35, which can drive the arc groove 34 to deflect clockwise around the rotating shaft 32. At this time, the connecting plate 36 is pressed onto the fireproof rock wool, and the heat insulation nails are driven out by the nail gun 37 to fix the fireproof rock wool to the board.
[0034] A traction rod 23 is hinged to the bottom of the vertical rod 2. A traction nail 24 is installed at the far end of the traction rod 23. The traction nail 24 is used to penetrate the fireproof rock wool. A limiting cylinder 38 is also connected to the side plate 3. The limiting cylinder 38 abuts against the bottom of the traction rod 23, and the far end of the traction rod 23 hangs down under the action of gravity. During the reciprocating sliding of the vertical rod 2, the traction nail 24 can penetrate the fireproof rock wool and pull the fireproof rock wool into the channel. After reaching the designated position, the contact point formed by the sliding of the traction rod 23 and the limiting cylinder 38 moves dynamically with the sliding, causing the far end of the traction rod 23 to lift up. At this time, the fireproof rock wool is detached from the traction nail 24. With the rotation of the aforementioned actuating gear 4, the fireproof rock wool is fixed to the plate.
[0035] Specific workflow: First, a conveying device needs to be installed in the channel to convey the plate. When the two motors 14 rotate clockwise in sync, the motors 14 drive the passive gear 16 to rotate counterclockwise, and at the same time drive the rotating rod 17 to rotate counterclockwise. The rotating roller 18 on the rotating rod 17 moves in the sliding groove 21, which can drive the T-shaped structure formed by the vertical rod 2 and the horizontal rod 22 to slide laterally in the limiting frame 31. The traction rod 23 hinged on the vertical rod 2 is limited by the limiting cylinder 38 fixedly installed on the side plate 3. The traction nail 24 at the far end of the traction rod 23 hangs down naturally under the action of gravity and pierces the fireproof rock wool roll. As the vertical rod 2 moves towards the motor 14, the vertical rod 2 pulls the traction rod 23 to slide laterally on the limiting cylinder 38. The limiting cylinder 38 abuts against the sliding traction rod 23 and changes the contact point of the traction rod 23, so that the far end of the traction rod 23 is lifted and the fireproof rock wool falls off onto the plate of the channel.
[0036] While the roller 18 pulls the vertical rod 2 to slide, it also drives the rack section of the horizontal rod 22 to slide towards the motor 14. At this time, it will drive the actuating gear 4 to rotate counterclockwise. The actuating wheel 42 on the actuating gear 4 rotates into the open groove 35 and drives the open groove 35 to rotate clockwise around the rotating shaft 32. The connecting plate 36 installed between the rotating shafts 32 presses it onto the fireproof rock wool, and the nail gun 37 on the connecting plate 36 nails the heat-insulating nails into the fireproof rock wool and the board. During the transfer, the fireproof rock wool will not detach from the board.
[0037] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0038] The above description is only used to illustrate the technical solutions of the present invention, and is not intended to limit them. Although the present invention has been described in detail with reference to the foregoing, those skilled in the art should understand that modifications can still be made to the foregoing technical solutions, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the present invention.
Claims
1. A rock wool roll traction and nailing device, comprising a base (1) and side plates (3) forming a rock wool conveying channel, characterized in that: Symmetrical motors (14) are installed on the mounting plate (11) of the base (1). The motors (14) drive the interconnected vertical rods (2) and horizontal rods (22) to slide laterally within the limiting frame (31) on the side plate (3). The bottom of the vertical rod (2) is hinged to the traction rod (23). The traction rod (23) is equipped with a traction nail (24) at the far end for inserting into the rock wool to the conveying channel. The near end is dynamically supported by the limiting cylinder (38) of the side plate (3). The rack section of the crossbar (22) meshes with the actuating gear (4), and the end of the lever (41) of the actuating gear (4) is provided with an actuating wheel (42). The rotating plate (33) is rotated to align the multiple nail guns (37) connected to it with the rock wool.
2. The rock wool roll traction and nailing device as described in claim 1, characterized in that: The vertical rod (2) is provided with a sliding groove (21). The motor (14) drives the rotating roller (18) to move in the sliding groove (21) through the transmission mechanism, thereby causing the vertical rod (2) and the horizontal rod (22) to slide back and forth laterally in the limiting frame (31).
3. The rock wool roll traction and nailing device as described in claim 1, characterized in that: The side plate (3) is provided with a limiting frame (31) on the inner side. A horizontal bar (22) is slidably connected inside the limiting frame (31). One end of the horizontal bar (22) is connected to a vertical bar (2) to form a T-shaped structure.
4. The rock wool roll traction and nailing device as described in claim 2, characterized in that: The motor (14) drives the active gear (15), the passive gear (16) meshes with the active gear (15), and the rotating rod (17) is coaxially connected to the passive gear (16). The rotating roller (18) is fixed to the rotating rod (17) and embedded in the sliding groove (21).
5. The rock wool roll traction and nailing device as described in claim 1, characterized in that: The rotating plate (33) has a fan-shaped structure with two arc-shaped grooves (34) and an open groove (35) between them on its fan-shaped surface. The actuating wheel (42) is embedded in the open groove (35) to drive the rotating plate (33) to rotate.
6. The rock wool roll traction and nailing device as described in claim 5, characterized in that: The actuating gear (4) is coaxially connected to the notched turntable (43), and the outer edge of the notched turntable (43) fits into the arc groove (34) to limit the rotation angle of the rotating plate (33).
7. The rock wool roll traction and nailing device as described in claim 1, characterized in that: A rotating shaft (32) is connected between the two side plates (3), and the rotating plate (33) and the connecting plate (36) are fixed on the rotating shaft (32).
8. The rock wool roll traction and nailing device as described in claim 1, characterized in that: The traction rod (23) hangs down naturally under the action of gravity, causing the traction nail (24) to penetrate the rock wool; during the sliding, the proximal end of the traction rod (23) slides along the surface of the limiting cylinder (38), causing the distal end to lift and realize the nail removal.
9. The rock wool roll traction and nailing device as described in claim 1, characterized in that: The crossbar (22) is divided into a sliding section and a rack section, and the limiting frame (31) is fitted onto the sliding section.
10. The rock wool roll traction and nailing device as described in claim 4, characterized in that: The mounting plate (11) has fixed plates (13) on both sides, and the rotating rod (17) passes through the fixed plate (13). Multiple nail guns (37) are equidistantly arranged on the connecting plate (36) connected to the same rotating plate (33).