Efficient shirt collar shaping equipment and method for garment processing
By coordinating the upper mold pressing mechanism and the lower mold roller releasing mechanism, and utilizing the design of the arm pressing unit and auxiliary flow guiding components, the problem of uneven double-sided shaping of shirt collars is solved, achieving uniform pressing and safe shaping of collars, and extending the service life of the equipment.
Patent Information
- Application Number
- CN202511085175.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-04
- Publication Date
- 2025-11-07
AI Technical Summary
Existing equipment is unable to achieve double-sided shaping of shirt collars, resulting in collar wrinkles rebounding and uneven pressing, and there is a risk of steam burns to operators.
The upper mold pressing mechanism works in conjunction with the lower mold roller releasing mechanism. The curvature of the arc-shaped clamping plate is adjusted by the arm pressing unit. Combined with the auxiliary flow guiding component and deformation compensation component, the uniform distribution of steam and deformation compensation of the arc-shaped clamping plate are achieved, ensuring the double-sided ironing effect of the collar.
It achieves uniform shaping of shirt collars on both sides, avoiding wrinkles and steam burns caused by excessive local temperature and humidity, thus improving the shaping effect and the service life of the equipment.
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Figure CN120905923A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of collar processing, in particular to a shirt collar efficient shaping equipment and shaping method for garment processing. BACKGROUND
[0002] The shirt body is usually shaped by a flat ironing machine, but the collar, as a three-dimensional structure component, is difficult to achieve the traditional ironing of the collar, the uneven distribution of steam in the ironing process is easy to cause local overheating or insufficient pressure, resulting in collar wrinkles rebound, lack of three-dimensional sense.
[0003] In the prior art, such as a three-dimensional shaping device for collar processing with publication number CN222486317U, by driving the electric push rod to push the limiting ring in the shaping mechanism, the limiting ring slides outside the limiting column, and the brackets on both sides of the limiting ring will push the limiting slide block to move in the limiting slide groove, the extrusion plates on both sides of the arc-shaped support will continuously move inward, so that the adjacent two groups of extrusion plates and the arc-shaped support firmly adhere to the outer wall of the collar, cooperate with the high temperature emitted by the outer wall of the heating box, and shape the collar, effectively ensuring the efficiency of the collar shaping.
[0004] In order to improve the shaping effect of the collar, two groups of extrusion plates and arc-shaped supports are used to firmly adhere to the outer wall of the collar, but in the actual shirt collar shaping process, only one side of the shirt collar can be heated and shaped, and the other side is easy to produce wrinkles due to uneven temperature, resulting in uneven pressing and ironing of the collar, and the traditional equipment may cause the steam to burn the hands of the operator during the pressing process.
[0005] Therefore, the present application provides a shirt collar efficient shaping equipment and shaping method for garment processing to solve the problem that the existing equipment cannot achieve double-sided shaping of the collar and the uneven pressing and ironing of the collar causes the collar to rebound, thereby affecting the shaping effect of the shirt collar. SUMMARY
[0006] In view of the deficiencies of the prior art, the present application aims to provide a shirt collar efficient shaping equipment and shaping method for garment processing to solve the problems raised in the background art.
[0007] To achieve the above object, the present application provides the following technical scheme: A shirt collar efficient shaping equipment for garment processing, comprising a collar shaper body, a stand is fixedly installed on the upper end of one side of the collar shaper body, an extension lining plate is fixedly connected to the inner side of the stand, a hydraulic assembly is fixedly installed on the upper end of the extension lining plate, an upper collar pressing mechanism is arranged at the output end of the hydraulic assembly, a lower mold roller placing mechanism is arranged directly below the upper collar pressing mechanism, the lower mold roller placing mechanism is composed of a hot pressing roller and a cold pressing roller, the upper collar pressing mechanism comprises an arm pressing unit, a curvature changing unit and a flexible collar pressing unit, the flexible collar pressing unit comprises a collar pressing cotton belt, the arm pressing unit comprises a support arm frame and a swing arm plate, the curvature changing unit is arranged on the inner side of the arm pressing unit, the curvature changing unit comprises a center hinge block and an arc-shaped clamping plate, a deformation compensation assembly is arranged on the inner side of the arc-shaped clamping plate, the deformation compensation assembly comprises an elastic arch-shaped plate, the elastic arch-shaped plate is arranged on the inner side of the arc-shaped clamping plate, one end of each of two groups of arc-shaped clamping plates is movably connected to the two sides of the center hinge block, the two sides of the elastic arch-shaped plate are provided with linkers, a steam chamber is formed in the inner cavity of the arc-shaped clamping plate, an auxiliary flow guide assembly is arranged on the inner side of the steam chamber, and the auxiliary flow guide assembly comprises an arc-shaped compensation plate.
[0008] Preferably, the upper end center outer surface of the support arm frame is fixedly connected to the output end of the hydraulic assembly, a shaft rod one is rotatably connected to the upper side inner wall of the support arm frame, a gas cylinder assembly is fixedly connected to the middle segment of the shaft rod one, a shaft rod two is rotatably connected to the lower side inner wall of the support arm frame, the outer surface of the shaft rod two is fixedly connected to the upper end inner wall of the swing arm plate, and a lower hook plate is fixedly installed on the lower end of the swing arm plate.
[0009] Preferably, an embedded groove is formed in the outer curved surface of the arc-shaped clamping plate, the embedded groove and the steam chamber are mutually penetrated, and the arc-shaped compensation plate is movably embedded in the inner side of the embedded groove.
[0010] Preferably, a flow guide rib is fixedly installed on the inner side curved surface of the arc-shaped compensation plate, the flow guide rib is arranged in multiple groups and horizontally arrayed with respect to the width of the arc-shaped compensation plate, a steam groove is arranged between two adjacent groups of flow guide ribs, an inclined flow plate is fixedly installed on the outer surface of the flow guide rib, and a penetration hole is formed in the inner wall of the inclined flow plate.
[0011] Preferably, an arc-shaped limiting groove is formed in the inner ring surface of the arc-shaped clamping plate, a curved elastic silk is fixedly connected to one end of the inner side of the arc-shaped limiting groove, a sliding block is fixedly connected to the other end of the curved elastic silk, and the outer surface of the sliding block is slidably connected to the inner surface of the arc-shaped limiting groove.
[0012] Preferably, the two ends of the elastic arched plate are fixedly connected with the inner surfaces of the arc-shaped holding plates respectively, the upper annular surface of the elastic arched plate is provided with a reserved groove, the inner surface of the reserved groove is fixedly installed with a positioning block, and the outer surface of the positioning block is movably connected with a hinged rod.
[0013] Preferably, the adapter comprises a side edge escape prevention plate, the lower end of the side edge escape prevention plate is integrally connected with a clamping block, the upper side of the clamping block is fixedly connected with the inner annular surface of the arc-shaped holding plate, and the lower end of the clamping block is movably clamped with the inner walls of the two ends of the reserved groove.
[0014] Preferably, the condensate water recovery assembly comprises a plugging column, the outer surface of the plugging column is movably embedded with the inner wall of one side of the lower end of the arc-shaped holding plate, the inner side of the plugging column is fixedly connected with a U-shaped pipe, and the outer surface of the U-shaped pipe is fixedly installed with a cleaning piece.
[0015] Preferably, the cleaning piece is composed of parallel rib plates and circular end plates, the parallel rib plates are arranged in four groups and are distributed in parallel, the circular end plates are arranged in two groups and are fixedly installed at the two ends of the parallel rib plates, the outer annular surface of the circular end plate is fixedly installed with a cleaning brush, the inner side of the two groups of parallel rib plates is fixedly installed with V-shaped retention plates, the V-shaped retention plates are arranged in two groups and are symmetrically distributed about the central axis of the circular end plate, the two groups of V-shaped retention plates oppositely form an X-shaped structure, and the inner side surfaces of the V-shaped retention plates are uniformly provided with retention grooves.
[0016] A shirt collar efficient shaping method for garment processing, comprising the following steps: Step one, fold the paper sheet at the shirt collar, and surround the lower mold roller placing mechanism, ensure that the collar center is aligned with the equipment central axis, turn on the hydraulic assembly and external steam pump, and preheat to the set temperature and pressure; Step two, the hydraulic assembly drives the support arm frame to lower the entire upper mold collar pressing mechanism to approach the collar surface, adjust the included angle of the two arc-shaped holding plates, so that they are fitted with the collar curvature; Step three, make the steam flow guide and three-dimensional diffusion through the auxiliary flow guide assembly, the collar cotton belt is softened under the action of steam, and the arc-shaped holding plate is uniformly pressed to perform three-dimensional shaping on the collar, and the hot pressing is maintained for about 30 seconds; Step four, the hydraulic assembly lifts the upper mold collar pressing mechanism, swings the arm plate to reset, the arc-shaped holding plate restores the initial included angle, at this time, the lower mold roller placing mechanism is inwardly retracted to realize the cold pressing of the collar, finally, the shaped collar is taken out, the surface flatness and the curvature consistency are checked, and a single cycle is completed.
[0017] Compared with the prior art, the shirt collar efficient shaping method for garment processing has the following beneficial effects: The shirt collar efficient shaping equipment and shaping method for garment processing are provided, the upper die collar pressing mechanism and the lower die roller placing mechanism are matched with each other, the double-side pressing and ironing effect of the shirt collar is realized, the curvature adjustment of the two groups of arc-shaped holding plates is realized by using the arm pressing unit, the taking and placing steps of the shirt collar are adapted, and through the mutual cooperation of the auxiliary flow guide assembly and the deformation compensation assembly, the uniform distribution of the steam released by the upper die collar pressing mechanism is met, the local temperature and humidity which is too high to affect the forming effect is avoided, the deformation compensation of the connecting parts of the two groups of arc-shaped holding plates is met, the local pleats caused by pressing the collar are avoided, the inner side surface of the arc-shaped holding plate can be protected, the impact on the arc-shaped holding plate when the pressing and ironing is released is effectively weakened, and the shaping effect of the shirt collar is further improved. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 It is a schematic diagram of the three-dimensional structure of the present application; Figure 2 It is a schematic diagram of the three-dimensional structure of the present application; Figure 1 It is a schematic diagram of the three-dimensional structure of the present application; Figure 3 It is a schematic diagram of the three-dimensional structure of the present application; Figure 2 It is a schematic diagram of the three-dimensional structure of the present application; Figure 4 It is a schematic diagram of the three-dimensional structure of the present application; Figure 5 It is a schematic diagram of the three-dimensional structure of the present application; Figure 6 It is a schematic diagram of the three-dimensional structure of the present application; Figure 7 It is a schematic diagram of the three-dimensional structure of the present application; Figure 6 It is a schematic diagram of the three-dimensional structure of the present application; Figure 8 It is a schematic diagram of the three-dimensional structure of the present application; Figure 6 It is a schematic diagram of the three-dimensional structure of the present application; Figure 9 It is a schematic diagram of the three-dimensional structure of the present application; Figure 10 It is a schematic diagram of the three-dimensional structure of the present application; Figure 11 It is a schematic diagram of the three-dimensional structure of the present application; Figure 12 It is a schematic diagram of the three-dimensional structure of the present application; Figure 11 It is a schematic diagram of the three-dimensional structure of the present application; Figure 13 It is a schematic diagram of the three-dimensional structure of the present application; Figure 14 It is a schematic diagram of the three-dimensional structure of the present application; Figure 13 It is a schematic diagram of the three-dimensional structure of the present application; Figure 15The schematic diagram of the three-dimensional structure of the flexible collar unit of the present application; Figure 16 The schematic diagram of the three-dimensional structure of the condensate water recovery assembly of the present application; Figure 17 The schematic diagram of the three-dimensional structure of the single set of cleaning parts of the present application.
[0019] In the figure: 1, collar shaper body; 11, stand column; 12, extension lining plate; 13, hydraulic assembly; 2, upper mold collar pressing mechanism; 21, support arm frame; 211, shaft rod one; 212, cylinder assembly; 213, shaft rod two; 22, swing arm plate; 221, side edge lug plate; 222, lower hook plate; 23, curvature changing unit; 231, center hinge block; 2311, steam box; 23110, steam expansion pipe body; 2312, steam guide hose; 2313, deformation spring; 232, arc-shaped clamping plate; 2320, steam chamber; 2330, embedded groove; 233, arc-shaped compensation plate; 2331, flow guide rib; 2332, inclined flow plate; 23320, permeation hole; 23300, sealing strip groove; 2333, sealing rubber strip; 23200, arc-shaped limiting groove; 234, elastic arch-shaped plate; 2340, reserved groove; 2341, hinged rod; 2342, sliding block; 2343, curved elastic wire; 2344, side edge escape prevention plate; 23441, clamping block; 2345, turbulence block; 235, plugging plug column; 2351, U-shaped tube; 2352, cleaning part; 23521, parallel rib plate; 23522, circular end plate; 2353, V-shaped retention plate; 23530, retention groove; 24, collar pressing cotton tape; 241, tension spring; 3, lower mold roller releasing mechanism; 31, hot pressing roller; 32, cold pressing roller. DETAILED DESCRIPTION
[0020] In order to make the purpose, technical scheme of the present application clear, complete description, and the advantages more clear and obvious, the following will be further described in detail by combining the embodiments of the present application with the accompanying drawings. It should be understood that the specific embodiments described here are part of the embodiments of the present application, not all the embodiments, only to explain the embodiments of the present application, and not used to limit the embodiments of the present application, all other embodiments obtained by the person skilled in the art without doing creative work, belong to the scope of protection of the present application.
[0021] Embodiment one, please refer to Figures 1-17The application provides a technical scheme: a shirt collar efficient shaping equipment for garment processing, which comprises a collar shaper body 1, a stand 11 is fixedly installed on the upper end of one side of the collar shaper body 1, an extension lining plate 12 is fixedly connected to the inner side of the stand 11, a hydraulic assembly 13 is fixedly installed on the upper end of the extension lining plate 12, an upper die collar pressing mechanism 2 is arranged at the output end of the hydraulic assembly 13, a lower die roller placing mechanism 3 is arranged below the upper die collar pressing mechanism 2, the lower die roller placing mechanism 3 is composed of a hot pressing roller 31 and a cold pressing roller 32, the upper die collar pressing mechanism 2 comprises an arm pressing unit, a curvature changing unit 23 and a flexible collar pressing unit, the flexible collar pressing unit comprises a collar pressing cotton belt 24, the arm pressing unit comprises a support arm frame 21 and a swing arm plate 22, the curvature changing unit 23 is arranged on the inner side of the arm pressing unit, the curvature changing unit 23 comprises a center hinge block 231 and an arc-shaped clamping plate 232, a deformation compensation assembly is arranged on the inner side of the arc-shaped clamping plate 232, the deformation compensation assembly comprises an elastic arch-shaped plate 234, the elastic arch-shaped plate 234 is arranged on the inner side of the arc-shaped clamping plate 232, one end of each of the two sets of arc-shaped clamping plates 232 is movably connected to the two sides of the center hinge block 231, the two sides of the elastic arch-shaped plate 234 are provided with linkers, a steam chamber 2320 is formed in the inner cavity of the arc-shaped clamping plate 232, an auxiliary flow guide assembly is arranged on the inner side of the steam chamber 2320, the auxiliary flow guide assembly comprises an arc-shaped compensation plate 233, a condensate water recovery assembly is arranged on the bottom side of the inner cavity of the arc-shaped clamping plate 232; the upper end center outer surface of the support arm frame 21 is fixedly connected with the output end of the hydraulic assembly 13, a shaft rod one 211 is rotatably connected to the upper side inner wall of the support arm frame 21, a cylinder assembly 212 is fixedly connected to the middle section of the shaft rod one 211, a shaft rod two 213 is rotatably connected to the lower side inner wall of the support arm frame 21, the outer surface of the shaft rod two 213 is fixedly connected with the upper end inner wall of the swing arm plate 22, a lower hook plate 222 is fixedly installed on the lower end of the swing arm plate 22; a steam box 2311 is fixedly installed on the upper end of the center hinge block 231, a steam hose 2312 is through-connected to the upper end of the steam box 2311, a deformation spring 2313 is fixedly connected to the upper end of the steam box 2311, the other end of the deformation spring 2313 is fixedly connected with the inner side surface of the support arm frame 21, and the deformation spring 2313 is arranged on the inner side of the two steam hoses 2312, a steam pump is connected to the input end of the steam hose 2312, the lower side outer surface of the steam box 2311 movably abuts against the upper side curved surface of the arc-shaped clamping plate 232, an expansion pipe body 23110 is fixedly connected to the lower end of the steam box 2311, the expansion pipe body 23110 is composed of a flexible hose and a rigid pipe, the flexible hose is sealingly connected with the rigid cover pipe, the rigid cover pipe extends to the inner cavity upper wall of the steam chamber 2320, and the flexible hose is arranged between the center hinge block 231 and the arc-shaped clamping plate 232; a tension spring 241 is arranged on the upper side of the collar pressing cotton belt 24 and covers the lower side of the arc-shaped clamping plate 232 through the tension spring 241; In the embodiment, the adjustment of the overall longitudinal direction of the arm pressing unit is realized by the control of the hydraulic assembly 13, and in the synchronous control state of the cylinder assembly 212, the output end of the cylinder assembly 212 pulls the side ear plate 221 on the inner side of the swing arm plate 22, so as to realize the relative movement of the two swing arm plates 22. When the shirt collar is shaped, the steam is supplied by opening the external steam pump, and then introduced into the steam chamber 2320 through the steam expansion pipe body 23110, so that the steam is sprayed downward from the top. Through the cooperation of the auxiliary flow guide assembly and the deformation compensation assembly, the uniform distribution of the steam released by the upper die collar mechanism 2 is realized, the local temperature and humidity are prevented from being too high to affect the molding effect, the deformation compensation of the connecting parts of the two arc-shaped holding plates 232 is realized, the local shirt collar is prevented from being pressed and folded, the inner side surface of the arc-shaped holding plate 232 is protected, the impact on the arc-shaped holding plate 232 when the pressing and ironing is released is effectively weakened, and the shaping effect of the shirt collar is further improved.
[0022] In the embodiment, the adjustment of the overall longitudinal direction of the arm pressing unit is realized by the control of the hydraulic assembly 13, and in the synchronous control state of the cylinder assembly 212, the output end of the cylinder assembly 212 pulls the side ear plate 221 on the inner side of the swing arm plate 22, so as to realize the relative movement of the two swing arm plates 22. When the shirt collar is shaped, the steam is supplied by opening the external steam pump, and then introduced into the steam chamber 2320 through the steam expansion pipe body 23110, so that the steam is sprayed downward from the top. Through the cooperation of the auxiliary flow guide assembly and the deformation compensation assembly, the uniform distribution of the steam released by the upper die collar mechanism 2 is realized, the local temperature and humidity are prevented from being too high to affect the molding effect, the deformation compensation of the connecting parts of the two arc-shaped holding plates 232 is realized, the local shirt collar is prevented from being pressed and folded, the inner side surface of the arc-shaped holding plate 232 is protected, the impact on the arc-shaped holding plate 232 when the pressing and ironing is released is effectively weakened, and the shaping effect of the shirt collar is further improved. Figures 1-17 In the embodiment, the adjustment of the overall longitudinal direction of the arm pressing unit is realized by the control of the hydraulic assembly 13, and in the synchronous control state of the cylinder assembly 212, the output end of the cylinder assembly 212 pulls the side ear plate 221 on the inner side of the swing arm plate 22, so as to realize the relative movement of the two swing arm plates 22. When the shirt collar is shaped, the steam is supplied by opening the external steam pump, and then introduced into the steam chamber 2320 through the steam expansion pipe body 23110, so that the steam is sprayed downward from the top. Through the cooperation of the auxiliary flow guide assembly and the deformation compensation assembly, the uniform distribution of the steam released by the upper die collar mechanism 2 is realized, the local temperature and humidity are prevented from being too high to affect the molding effect, the deformation compensation of the connecting parts of the two arc-shaped holding plates 232 is realized, the local shirt collar is prevented from being pressed and folded, the inner side surface of the arc-shaped holding plate 232 is protected, the impact on the arc-shaped holding plate 232 when the pressing and ironing is released is effectively weakened, and the shaping effect of the shirt collar is further improved. The outer side curve of the arc-shaped holding plate 232 is provided with an embedded groove 2330, the embedded groove 2330 and the steam chamber 2320 are mutually penetrated, and the arc-shaped compensation plate 233 is movably embedded in the inner side of the embedded groove 2330. One end of the arc-shaped compensation plate 233 is fixedly connected with the outer wall of the arc-shaped holding plate 232 through a bolt, sealing strip grooves 23300 are respectively formed in the inner walls of the two sides of the arc-shaped compensation plate 233, sealing rubber strips 2333 are movably embedded in the inner surfaces of the sealing strip grooves 23300, the outer surfaces of the sealing rubber strips 2333 are movably connected with the inner surfaces of the embedded grooves 2330, the sealing effect of the installation of the arc-shaped compensation plate 233 is increased through the sealing rubber strips 2333, and steam leakage is prevented. The inner side curve of the arc-shaped compensation plate 233 is fixedly installed with flow guide ribs 2331, the flow guide ribs 2331 are arranged in multiple groups and horizontally arranged about the width of the arc-shaped compensation plate 233, steam grooves are arranged between the adjacent two groups of flow guide ribs 2331, inclined flow plates 2332 are fixedly installed on the outer surfaces of the flow guide ribs 2331, and penetration holes 23320 are formed in the inner walls of the inclined flow plates 2332. In this embodiment, when the steam is sprayed into the steam chamber 2320 through the steam expansion pipe body 23110, the steam is guided between the steam grooves adjacent to the guide ribs 2331, walks along the curved surface path of the guide ribs 2331, and through the arrangement of the inclined flow plates 2332, part of the steam flows along the inclined path of the inclined flow plates 2332 to the inner side surface of the arc-shaped holding plate 232, and part of the steam continues to walk down along the curved surface path of the steam chamber 2320 through the penetration holes 23320, ensuring uniform distribution of steam in the steam chamber 2320. It should be noted that the guide ribs 2331 not only cut the steam into multiple flow channels, but also provide a certain degree of structural support for the arc-shaped holding plate 232, ensure the structural strength of the arc-shaped holding plate 232, and also ensure that the condensed water formed by the steam is gathered to the drain hole along the steam groove, avoiding retention on the arc surface.
[0023] Embodiment three, refer to the attached drawings Figures 1-17 On the basis of embodiment two, in order to realize the curvature compensation of the connection area when the two groups of arc-shaped holding plates 232 swing, avoid the wrinkle of the collar when the angle changes: The inner ring surface of the arc-shaped holding plate 232 is provided with an arc-shaped limiting groove 23200, one end of the inner side of the arc-shaped limiting groove 23200 is fixedly connected with a curved elastic wire 2343, the other end of the curved elastic wire 2343 is fixedly connected with a sliding block 2342, the outer surface of the sliding block 2342 is slidingly connected with the inner surface of the arc-shaped limiting groove 23200; the two ends of the elastic arch-shaped plate 234 are respectively fixedly connected with the inner surface of the arc-shaped holding plate 232, the upper ring surface of the elastic arch-shaped plate 234 is provided with a reserved groove 2340, the inner surface of the reserved groove 2340 is fixedly installed with a positioning block, the outer surface of the positioning block is movably connected with a hinged rod 2341, the other end of the hinged rod 2341 is movably connected with the lower surface of the sliding block 2342; When the collar pressing cotton belt 24 is in contact with the surface of the shirt collar placed on the hot pressing roller 31, the cylinder assembly 212 controls the two sets of arc-shaped clamping plates 232 to swing inward, at this time, the included angle between the two sets of arc-shaped clamping plates 232 becomes smaller, and at this time, the arc-shaped clamping plates 232 exert a certain pressure on the elastic arch-shaped plates 234 connected to the inner side of the arc-shaped clamping plates 232, so that the elastic arch-shaped plates 234 are elastically deformed, and at this time, the collar pressing cotton belt 24 is in contact with the elastic arch-shaped plates 234, and the angle of the two sets of hinged rods 2341 changes, and under the limiting action of the arc-shaped limiting groove 23200, the sliding block 2342 moves in the inner side of the arc-shaped limiting groove 23200, and at this time, the curved elastic wire 2343 is deformed and abuts against the sliding block 2342, thereby ensuring the abutment and limiting of the elastic arch-shaped plate 234, so that the upper surface of the collar will not form an included angle when the collar is pressed and ironed. It is worth noting that when the collar ends pressing and ironing, the cylinder assembly 212 controls the two sets of arc-shaped clamping plates 232 to swing outward, at this time, the included angle between the two sets of arc-shaped clamping plates 232 becomes larger, and the deformation compensation assembly can also avoid the pressure on the arc-shaped clamping plates 232 when the collar pressing cotton belt 24 returns to its original state. Through the deformation compensation assembly, the shaking of the arc-shaped clamping plates 232 can be absorbed, thereby further prolonging the overall service life of the equipment.
[0024] Embodiment four, refer to the attached Figures 1-17 On the basis of embodiment three, in order to realize the connection of the two sides of the elastic arch-shaped plate 234 and the top side of the arc-shaped clamping plate 232, and avoid the steam sprayed from the gap between the two sides of the elastic arch-shaped plate 234 from burning the workers: The connecting piece includes a side edge escape prevention plate 2344, the lower end of the side edge escape prevention plate 2344 is integrally connected with a clamping block 23441, the upper side of the clamping block 23441 is fixedly connected with the inner side of the arc-shaped clamping plate 232, and the lower end of the clamping block 23441 is movably connected with the inner walls of the two ends of the reserved groove 2340; the upper side curved surface of the elastic arch-shaped plate 234 is uniformly provided with a spoiler 2345; In this embodiment, two sets of side edge escape prevention plates 2344 are embedded and installed on the two sides of the elastic arch-shaped plate 234, which can elastically deform when the angle of the arc-shaped clamping plate 232 changes, adapt to the elastic gap between the arc-shaped clamping plate 232 and the elastic arch-shaped plate 234, thereby avoiding the steam sprayed from the two sides from being sprayed to the two sides of the collar pressing cotton belt 24, so that the steam is only sprayed to the inside of the arch-shaped structure of the collar pressing cotton belt 24, thereby avoiding burning the hands and skin of the operator; and it is worth noting that the outer curved surface of the elastic arch-shaped plate 234 is uniformly provided with a spoiler 2345, which can block the flow of steam upward, slow down the steam in the flow process, reduce the pressure, form an upward pressure gradient, and make the steam more easily climb along the arc surface, thereby further improving the pressing and ironing effect on the shirt collar.
[0025] Embodiment five, refer to the attached Figures 1-17In order to avoid the effective treatment of the condensed water formed in the implementation of the fourth embodiment: The condensed water recovery assembly comprises a blocking column 235, the outer surface of the blocking column 235 is movably connected with the inner wall of the lower end of one side of the arc-shaped clamping plate 232, the inner side of the blocking column 235 is fixedly connected with a U-shaped pipe 2351, and the outer surface of the U-shaped pipe 2351 is fixedly installed with a cleaning piece 2352; the cleaning piece 2352 is composed of parallel rib plates 23521 and circular end plates 23522, the parallel rib plates 23521 are arranged in four groups and are distributed in parallel, the circular end plates 23522 are arranged in two groups and are fixedly installed at the two ends of the parallel rib plates 23521, the outer ring surface of the circular end plates 23522 is fixedly installed with cleaning brushes, the inner side of the central two groups of parallel rib plates 23521 is fixedly installed with V-shaped retention plates 2353, the V-shaped retention plates 2353 are arranged in two groups and are symmetrically distributed about the central axis of the circular end plates 23522, the two groups of V-shaped retention plates 2353 oppositely form an “X”-shaped structure, and the inner side surface of the V-shaped retention plates 2353 is uniformly provided with retention grooves 23530; In the embodiment, the condensed water recovery assembly is installed at the bottom of the inner cavity of the steam chamber 2320, the condensed water flows along the steam channel to the bottom of the steam chamber 2320, when the condensed water in the steam chamber needs to be treated, the blocking column 235 is opened, the discharge of the condensed water can be realized, a plurality of cleaning pieces 2352 are arranged on the surface of the blocking column 235, when the thumb pinches the blocking column 235 to drive the U-shaped pipe 2351 and the cleaning piece 2352 to rotate, at this time, the cleaning brushes on the outer ring of the circular end plate 23522 brush the condensed water and scale retained at the bottom of the steam chamber 2320, and through the cooperation of the V-shaped retention plates 2353 and the retention grooves 23530, the retention of impurities on the cavity wall is realized, then the U-shaped pipe 2351 is taken out as a whole, so that the condensed water is discharged while the impurities are effectively treated.
[0026] In the embodiment, the condensed water recovery assembly comprises a blocking column 235, the outer surface of the blocking column 235 is movably connected with the inner wall of the lower end of one side of the arc-shaped clamping plate 232, the inner side of the blocking column 235 is fixedly connected with a U-shaped pipe 2351, and the outer surface of the U-shaped pipe 2351 is fixedly installed with a cleaning piece 2352; the cleaning piece 2352 is composed of parallel rib plates 23521 and circular end plates 23522, the parallel rib plates 23521 are arranged in four groups and are distributed in parallel, the circular end plates 23522 are arranged in two groups and are fixedly installed at the two ends of the parallel rib plates 23521, the outer ring surface of the circular end plates 23522 is fixedly installed with cleaning brushes, the inner side of the central two groups of parallel rib plates 23521 is fixedly installed with V-shaped retention plates 2353, the V-shaped retention plates 2353 are arranged in two groups and are symmetrically distributed about the central axis of the circular end plates 23522, the two groups of V-shaped retention plates 2353 oppositely form an “X”-shaped structure, and the inner side surface of the V-shaped retention plates 2353 is uniformly provided with retention grooves 23530; Figures 1-17 On the basis of the fifth embodiment, the application further provides a shirt collar efficient shaping method for garment processing, comprising the following steps: Step one, fold the paper sheet at the shirt collar, and surround the lower mold roller placing mechanism 3, ensure that the collar center is aligned with the equipment axis, open the hydraulic assembly 13 and the external steam pump, and preheat to the set temperature and pressure; Step two, the hydraulic assembly 13 drives the support arm frame 21 to lower the entire upper mold collar shaping mechanism 2 to approach the surface of the collar, adjusts the included angle of the two arc-shaped clamping plates 232, so that it is fitted with the collar curvature; Step three, the steam flow guide and three-dimensional diffusion are realized through the auxiliary flow guide assembly, the collar cotton belt 24 is softened under the action of steam, and the arc-shaped clamping plate 232 is uniformly pressed to perform three-dimensional shaping on the collar, and the hot pressing is maintained for about 30 seconds; Step four, hydraulic assembly 13 lifts the upper die collar mechanism 2, swing arm plate 22 resets, arc-shaped holding plate 232 restores the initial angle, at this time the lower die roll mechanism 3 is retracted inward, realizing the cold pressing of the collar, and finally the shaped collar is taken out, the surface flatness and the arc consistency are checked, and a single cycle is completed.
[0027] While embodiments of the application have been shown and described, it is to be understood that the embodiments described are only by way of example and that modifications, changes, substitutions and alterations can be made thereto without departing from the spirit and scope of the application as defined by the appended claims and their equivalents.
Claims
1. A high-efficiency shirt collar shaping device for garment processing, comprising a collar shaping machine body (1), wherein a column (11) is fixedly installed on the upper end of one side of the collar shaping machine body (1), an extension liner (12) is fixedly connected to the inner side of the column (11), and a hydraulic component (13) is fixedly installed on the upper end of the extension liner (12), characterized in that: The output end of the hydraulic assembly (13) is provided with an upper die pressing mechanism (2), and a lower die pressing mechanism (3) is arranged directly below the upper die pressing mechanism (2), the lower die pressing mechanism (3) is composed of a hot pressing roller (31) and a cold pressing roller (32), the upper die pressing mechanism (2) comprises an arm pressing unit, a curvature changing unit (23) and a flexible pressing unit, the flexible pressing unit comprises a pressing cotton belt (24), the arm pressing unit comprises a support arm frame (21) and a swing arm plate (22), the curvature changing unit (23) is arranged on the inner side of the arm pressing unit, the curvature changing unit (23) comprises a center hinge block (231) and an arc-shaped clamping plate (232), the inner side of the arc-shaped clamping plate (232) is provided with a deformation compensation assembly, the deformation compensation assembly comprises an elastic arch-shaped plate (234), the elastic arch-shaped plate (234) is arranged on the inner side of the arc-shaped clamping plate (232), one end of the two groups of arc-shaped clamping plates (232) is movably connected with the two sides of the center hinge block (231) respectively, the two sides of the elastic arch-shaped plate (234) are provided with linkers, the inner cavity of the arc-shaped clamping plate (232) is provided with a steam chamber (2320), the inner side of the steam chamber (2320) is provided with an auxiliary flow guide assembly, the auxiliary flow guide assembly comprises an arc-shaped compensation plate (233), and the inner cavity bottom side of the arc-shaped clamping plate (232) is provided with a condensate water recovery assembly.
2. The efficient shirt collar shaping device for garment processing according to claim 1, characterized in that: The upper end center outer surface of the support arm frame (21) is fixedly connected with the output end of the hydraulic assembly (13), the upper inner wall of the support arm frame (21) is rotatably connected with a shaft rod one (211), the middle section of the shaft rod one (211) is fixedly connected with a cylinder assembly (212), the lower inner wall of the support arm frame (21) is rotatably connected with a shaft rod two (213), the outer surface of the shaft rod two (213) is fixedly connected with the upper end inner wall of the swing arm plate (22), and the lower end of the swing arm plate (22) is fixedly installed with a lower hook plate (222).
3. The efficient collar shaping device for garment processing according to claim 1, wherein: The outer side curved surface of the arc-shaped clamping plate (232) is provided with an embedded groove (2330), the embedded groove (2330) and the steam chamber (2320) are mutually penetrated, and the arc-shaped compensation plate (233) is movably embedded in the inner side of the embedded groove (2330).
4. The efficient shirt collar shaping device for garment processing according to claim 3, characterized in that: The inner side curved surface of the arc-shaped compensation plate (233) is fixedly installed with a flow guide rib (2331), the flow guide rib (2331) is provided with multiple groups and is horizontally arrayed with respect to the width of the arc-shaped compensation plate (233), steam grooves are arranged between adjacent two groups of flow guide ribs (2331), the outer surface of the flow guide rib (2331) is fixedly installed with an inclined flow plate (2332), and the inner wall of the inclined flow plate (2332) is provided with a permeation hole (23320).
5. The efficient collar shaping device for garment processing according to claim 3, characterized in that: The inner ring surface of the arc-shaped holding plate (232) is provided with an arc-shaped limiting groove (23200), one end of the inner side of the arc-shaped limiting groove (23200) is fixedly connected with a curved elastic wire (2343), the other end of the curved elastic wire (2343) is fixedly connected with a sliding block (2342), and the outer surface of the sliding block (2342) is in sliding connection with the inner surface of the arc-shaped limiting groove (23200).
6. The efficient shirt collar shaping device for garment processing according to claim 5, characterized in that: The two ends of the elastic arch-shaped plate (234) are fixedly connected with the inner surface of the arc-shaped holding plate (232), the upper ring surface of the elastic arch-shaped plate (234) is provided with a reserved groove (2340), the inner surface of the reserved groove (2340) is fixedly installed with a positioning block, the outer surface of the positioning block is movably connected with a hinged rod (2341), and the other end of the hinged rod (2341) is movably connected with the lower surface of the sliding block (2342).
7. The efficient collar shaping device for garment processing according to claim 6, characterized in that: The connecting piece comprises a side edge anti-escape plate (2344), the lower end of the side edge anti-escape plate (2344) is integrally connected with a clamping block (23441), the upper side of the clamping block (23441) is fixedly connected with the inner ring surface of the arc-shaped holding plate (232), and the lower end of the clamping block (23441) is movably clamped with the inner walls at the two ends of the reserved groove (2340).
8. The efficient shirt collar shaping device for garment processing according to claim 1, wherein: The condensate water recovery assembly comprises a plugging column (235), the outer surface of the plugging column (235) is movably embedded with one side of the lower end inner wall of the arc-shaped holding plate (232), the inner side of the plugging column (235) is fixedly connected with a U-shaped pipe (2351), and the outer surface of the U-shaped pipe (2351) is fixedly installed with a cleaning piece (2352).
9. The efficient shirt collar shaping device for garment processing according to claim 8, characterized in that: The cleaning piece (2352) is composed of parallel rib plates (23521) and circular end plates (23522), the parallel rib plates (23521) are arranged in four groups and are distributed in parallel, the circular end plates (23522) are arranged in two groups and are fixedly installed at the two ends of the parallel rib plates (23521), the outer ring surface of the circular end plate (23522) is fixedly installed with a cleaning brush, the inner side of the central two groups of the parallel rib plates (23521) is fixedly installed with V-shaped retention plates (2353), the V-shaped retention plates (2353) are arranged in two groups and are symmetrically distributed about the central axis of the circular end plate (23522), the two groups of V-shaped retention plates (2353) oppositely form an "X" shape structure, and the inner side surfaces of the V-shaped retention plates (2353) are uniformly provided with retention grooves (23530).
10. A method for shaping a shirt collar for garment processing, based on the shirt collar efficient shaping device according to any one of claims 1-9, characterized in that: The shirt collar efficient shaping device for garment processing comprises a lower mold roller placing mechanism (3), an upper mold collar pressing mechanism (2), a hydraulic assembly (13), a steam pump, a supporting arm frame (21), an arc-shaped holding plate (232), an elastic arch-shaped plate (234), a connecting piece (2344), a plugging column (235), a U-shaped pipe (2351), a cleaning piece (2352), a parallel rib plate (23521), a circular end plate (23522), a V-shaped retention plate (2353), and a retention groove (23530). Step one: fold a paper sheet at the shirt collar, and wrap it on the lower mold roller placing mechanism (3), ensure that the center of the collar is aligned with the central axis of the device, turn on the hydraulic assembly (13) and the external steam pump, and preheat to the set temperature and pressure; Step two: drive the supporting arm frame (21) to make the whole upper mold collar pressing mechanism (2) descend to be close to the surface of the collar by the hydraulic assembly (13), adjust the included angle of the two arc-shaped holding plates (232) so that they are fitted with the curvature of the collar; Step three, through the auxiliary flow guide components to make the steam flow and three-dimensional diffusion, the collar cotton belt (24) is softened under the steam heating, and the uniform pressure of the arc-shaped clamping plate (232) is matched with the three-dimensional shaping of the collar, and the hot pressing is kept for about 30 seconds; Step four, the hydraulic assembly (13) lifts the upper mold collar pressing mechanism (2), the swing arm plate (22) resets, the arc-shaped clamping plate (232) restores the initial angle, at this time the lower mold roller releasing mechanism (3) is inwards retracted, the cold pressing of the collar is realized, and finally the shaped collar is taken out, the surface flatness and the arc consistency are checked, and the single cycle is completed.
Citation Information
Patent Citations
Three-dimensional shaping device for collar processing
CN222486317U