Wear-resistant lining plate machining device and lining plate thereof

Abstract

The invention discloses a wear-resistant lining plate machining device and a lining plate thereof, and relates to the technical field of lining plate machining, reciprocating electric sliding rails are symmetrically embedded in one side of the top end of an integration treatment frame, a reciprocating fixing plate is mounted at the top ends of the reciprocating electric sliding rails through sliding rail seats, and a correction electric sliding rail is mounted at the bottom end of the reciprocating fixing plate; an integrated sliding sleeve is installed at the bottom end of the correction electric sliding rail through a sliding rail base, a lower piezoelectric push rod is connected to the top end of the integrated sliding sleeve in a clamped mode, a press-fit anti-overflow box is installed at the bottom end of the lower piezoelectric push rod, and a water jet cutting head is installed at one end of the alignment electric sliding rail through a sliding rail base. According to the multi-position cutting device, the position of a raw material is continuously corrected, accurate alignment cutting of a product is achieved, the waste amount is reduced, meanwhile, the overall transposition speed is increased through multi-position switching cutting treatment, and the situation of cutting deviation is reduced through multi-position switching treatment.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of lining processing, in particular to a wear-resistant lining processing device and lining. BACKGROUND

[0002] Lining is used to protect the cylinder, so that the cylinder is not directly impacted and rubbed by the grinding body and the material, and different forms of lining can also be used to adjust the movement state of the grinding body, which helps to improve the grinding efficiency of the mill. The processing of wear-resistant lining is a technology-intensive process, and the core goal is to maximize the retention of the wear-resistant performance of the material while ensuring the design size and shape accuracy.

[0003] The patent with application number 202410757535.7 mentions a "cutting equipment for grinding disc lining processing", which can realize the purposes of unified collection of cutting debris and purification of harmful smoke by controlling the start of the air suction fan, generating suction force when the air suction fan starts, and sucking the cutting debris and harmful smoke into the inside of the connecting pipe one through the adsorption disc and adsorption frame. The debris will fall to the bottom of the box body due to the blockage of the filter frame, and the harmful smoke will pass through the filter frame and the purification frame.

[0004] However, in the cutting of the lining, the existing technology uses plasma cutting, the rough lining is affected by high temperature, the edge and center are unevenly heated, and different changes occur inside and outside, resulting in changes in the overall quality of the lining. At the same time, only the cutting equipment moves by itself during cutting, without position correction and position adjustment processing of the lining, which leads to easy alignment deviation during cutting, affects product quality, increases waste amount, increases production cost, and affects product quality and production speed. SUMMARY

[0005] The present application provides a wear-resistant lining processing device and lining, which can effectively solve the above-mentioned background technology problems in the cutting of the lining, the existing technology uses plasma cutting, the rough lining is affected by high temperature, the edge and center are unevenly heated, and different changes occur inside and outside, resulting in changes in the overall quality of the lining. At the same time, only the cutting equipment moves by itself during cutting, without position correction and position adjustment processing of the lining, which leads to easy alignment deviation during cutting, affects product quality, increases waste amount, increases production cost, and affects product quality and production speed.

[0006] To achieve the above-mentioned purpose, the present application provides the following technical scheme: a wear-resistant lining processing device, comprising an integrated processing frame, the integrated processing frame is provided with a double-cut alignment assembly at the side end; The double-cut alignment assembly comprises a reciprocating electric slide rail; The top end of the symmetrically embedded reciprocating electric slide rail on one side of the integrated processing frame is installed with a reciprocating fixed plate through a slide rail seat; The bottom end of the reciprocating fixed plate is installed with a correction electric slide rail, and the bottom end of the correction electric slide rail is installed with an integrated sliding sleeve through a slide rail seat; The top end of the integrated sliding sleeve is clamped with a downward electric push rod, and the bottom end of the downward electric push rod is installed with a pressing anti-overflow box; The inner side of the pressing anti-overflow box is embedded and installed with a positioning electric slide rail at one end, and the positioning electric slide rail is installed with a water jet cutting head at one end through a slide rail seat; The top end of the water jet cutting head is connected with a conveying hose through an adapter, and one end of the integrated processing frame is installed with a water cutting processor; One end of the inner side of the integrated processing frame is installed with a rotating motor through a motor seat, and the rotating motor output shaft is clamped with a positioning steering block.

[0007] According to the above technical solution, the reciprocating fixed plate and the integrated processing frame sliding sleeve are combined, the integrated sliding sleeve and the reciprocating fixed plate are combined, and the water jet cutting head is slidingly placed in the inner side of the pressing anti-overflow box.

[0008] According to the above technical solution, a plurality of fixed suction cups are embedded and installed at the inner side of the positioning steering block at equal intervals, a plurality of lifting electric slide rails are embedded and installed at the side end of the integrated processing frame at equal intervals, and a lifting limiting plate is clamped at one end of the lifting electric slide rail through a slide rail seat and one end of the integrated processing frame; A plurality of inner pressure electric push rods are embedded and installed at one end of the lifting limiting plate at equal intervals, and an inner pressure processing plate is installed at one end of the plurality of inner pressure electric push rods; A processing electric slide rail is symmetrically installed at the top end of the integrated processing frame, and sliding limiting frames are installed at the top end of the two processing electric slide rails through slide rail seats; A switching electric slide rail is installed at one end of the inner side of the sliding limiting frame, and a switching processing plate is installed at one end of the switching electric slide rail through a slide rail seat; A plurality of lamination electric push rods are clamped at equal intervals at the top end of the switching processing plate, and an isolation processing box is installed at the bottom end of the plurality of lamination electric push rods; A cutting electric push rod is installed at the top end of the isolation processing box, a cold cutting motor is installed at the bottom end of the cutting electric push rod through a motor seat, and a cold cutting saw blade is clamped at the output shaft of the cold cutting motor.

[0009] According to the above technical solution, one end of the conveying hose is connected with one end of the water cutting processor through an adapter, the lifting limiting plate is slidingly installed at the side end of the integrated processing frame, and the sliding limiting frame is slidingly installed at the top end of the integrated processing frame.

[0010] According to the technical scheme, the integrated processing frame is provided with a plurality of deslagging processing holes equidistantly arranged at the top end of the two sides of the integrated processing frame, a dust collector is installed at one end of the inner side of the integrated processing frame, and one end of the dust collector is connected with a suction connecting pipe penetratingly; One end of the integrated processing frame is provided with a matching motor through a motor base, and a limiting processing sleeve is installed on the output shaft of the matching motor; A pair of clamping electric sliding rails are symmetrically installed at one end of the inner side of the limiting processing sleeve, and a clamping processing plate is installed at one end of the pair of clamping electric sliding rails through a sliding rail base; A pair of constant pressure electric push rods are symmetrically installed at the top end of the limiting processing sleeve, and a constant pressure processing plate is installed at the bottom end of the pair of constant pressure electric push rods; A plurality of fixed suction cups are connected with suction hoses through adapter heads at the bottom end of the fixed suction cups, and an operating air pump is installed at the bottom end of the positioning steering block through a motor base.

[0011] According to the technical scheme, the cold cutting saw blade is rotationally installed in the inner side of the isolation processing box, one end of the suction connecting pipe is penetratingly installed at one end of the isolation processing box, and the limiting processing sleeve is rotationally sleeved at the side end of the integrated processing frame; The input ends of the reciprocating electric sliding rail, the correction electric sliding rail, the downward pressing electric push rod, the alignment electric sliding rail, the water cutting processor, the rotating motor, the lifting electric sliding rail, the internal pressure electric push rod, the processing electric sliding rail, the switching electric sliding rail, the adhering electric push rod, the cutting electric push rod, the cold cutting motor, the dust collector, the matching motor, the clamping electric sliding rail, the constant pressure electric push rod and the operating air pump are electrically connected with the output end of the external controller; The input end of the external controller is electrically connected with the output end of the external power supply.

[0012] According to the technical scheme, the side end of the integrated processing frame is provided with an in-out double row assembly; The in-out double row assembly comprises a closed conveying frame; One end of the integrated processing frame is provided with the closed conveying frame, and a fixed conveying roller is rotationally connected to the inner side of the closed conveying frame; A plurality of double clamping electric sliding rails are equidistantly clamped at the top end of the closed conveying frame, and a moving clamping plate is installed at the bottom end of the double clamping electric sliding rail through a sliding rail base; A plurality of alignment hydraulic cylinders are equidistantly installed at the top end of the closed conveying frame, and an alignment pressure limiting plate is installed at the bottom end of the two alignment hydraulic cylinders; The bottom end and the top end of the integrated processing frame are clamped with outer row electric sliding rails, the bottom end of the two outer row electric sliding rails is installed with an outer row processing frame through a sliding rail base, and a pair of adhering hydraulic cylinders are clamped at the inner side of the outer row processing frame; An outer row adhering frame is installed at the top end of the pair of adhering hydraulic cylinders, and a correction motor is installed at the top end of the outer row adhering frame through a motor base; The bottom end of the other outer row electric sliding rail is installed with an outer scraping processing frame through a sliding rail base, and a correction hydraulic cylinder is clamped at the inner side of the outer scraping processing frame.

[0013] According to the technical scheme, the correction motor output shaft and the correction hydraulic cylinder top end are both provided with correction bearing plates, and the correction bearing plates are embedded with integrated electric sliding rails at the top end; The integrated electric sliding rails are provided with correction pick-and-place plates at the top end through sliding rail seats, and the two correction pick-and-place plates are provided with pick-and-place suction cups at one end of the bottom, and the pick-and-place suction cups are connected with integrated hoses through adapters at the top end; The correction pick-and-place plates are provided with fixed air pumps at the top end through motor seats, and the other correction pick-and-place plates are provided with scraping hydraulic cylinders at the top end; The scraping hydraulic cylinders are provided with scraping treatment boxes at the bottom end, and the integrated treatment frames are provided with slag collection fixing boxes at one end; The moving clamps are rotatably attached to the side ends of the fixed conveying rollers at the bottom end, the moving clamps are slidably installed on the inner side of the closed conveying frame, and the outer discharge treatment frame and the outer scraping treatment frame are both slidably installed on the side ends of the integrated treatment frame.

[0014] According to the technical scheme, the correction pick-and-place plates are slidably installed on the top end of the correction bearing plates, and the scraping treatment boxes are slidably attached to one end of the inner side of the integrated treatment frame; The input ends of the double-clamp electric sliding rails, the alignment hydraulic cylinders, the outer discharge electric sliding rails, the alignment hydraulic cylinders, the correction motor, the integrated electric sliding rails, the fixed air pumps, the correction hydraulic cylinders and the scraping hydraulic cylinders are electrically connected with the output end of the external controller.

[0015] A wear-resistant lining plate and a wear-resistant lining plate processing device for producing the wear-resistant lining plate.

[0016] Compared with the prior art, the present application has the advantages of scientific and reasonable structure, safe and convenient use, etc. 1. The double-cutting alignment assembly is provided, the reciprocating electric sliding rail, the reciprocating fixed plate, the correction electric sliding rail, the integrated sliding sleeve and the downward electric push rod drive the movable anti-overflow box, the position of the water jet cutting head is adjusted by the alignment electric sliding rail, the multi-position alignment cutting treatment is realized, the movable electric push rod drives the inner pressure treatment plate to clamp and limit the lining plate raw material, the lining plate positioning treatment is realized, the raw material is adsorbed and fixed by the fixed suction cup, the extraction hose and the operation air pump, the raw material is rotated and replaced by the rotating motor and the positioning turning block, the cutting equipment is reversed and the raw material is replaced, the multi-position cutting alignment treatment is realized, the raw material position is continuously corrected, the product is accurately cut, the amount of waste is reduced, the overall replacement speed is improved by the multi-position switching cutting treatment, the cutting deviation is reduced by the multi-position switching treatment, the alignment treatment and continuous replacement cutting speed are improved, the product production quality and production speed are improved, and the production cost is reduced.

[0017] 2、Through the processing of electric slide rail drive sliding limit frame movement, switching electric slide rail drive switching processing plate movement, fit with the cold push rod and cutting electric push rod change cold cutting motor and cold cutting saw blade position, with set of motor drive limit processing set rotation, use of clamping electric slide rail drive clamping processing plate movement, fixed pressure electric push rod drive fixed pressure processing plate movement, through double clamping limit, positioning and limiting processing of lining plate raw materials, avoid the raw materials in the cutting process appears jitter offset, improve the accuracy of alignment, then by cold cutting machine and cold cutting saw blade on the division processing, with water jet cutting head, conveying hose and water cutting processor for twice cutting of raw materials, using cold cutting and water cutting processing, using low temperature cutting, reduce the lining plate raw materials heat, resulting in cutting edge and lining plate center occur different heat changes, reduce the impact of cutting on product quality, ensure the uniformity and stability of the overall product quality.

[0018] 3、Through the multi-position reciprocating switching center rotation position, and by the side end clamping limit and alignment fixed cooperation, and then use multi-position pressure combined set, water jet cutting and cold saw cutting for cutting production of lining plate, realize low temperature cutting at the same time can cutting processing of any shape lining plate, reduce the cutting heat caused by lining plate internal changes occur, at the same time, reduce the lining plate itself can't adjust the position and cutting deviation occurs, so as to greatly ensure the accuracy of cutting alignment and cutting processing, reduce the waste of materials and waste, ensure the quality of products, improve the production speed, reduce the production cost.

[0019] 4、Setting in and out double row assembly, through the outer row electric slide rail drive outer row processing frame movement, correction motor drive correction bearing plate rotation, with integrated electric slide rail drive correction take and put plate movement, and use fixed air pump, integrated hose and take and put suction disc for taking and putting operation of lining plate and lining plate raw materials, realize the feeding and discharging fast operation, and separate the feeding and discharging, realize the equipment mutual interference processing, improve the speed of feeding and discharging, cooperate with the outer row of the paste hydraulic cylinder to drive the outer row of the paste frame to rise, realize the separation of lining plate and cutting waste, so as to realize the whole multi-position separation quickly, improve the speed of lining plate taking material, through the outer row of the electric slide rail drive outer row of the scraping processing frame movement, the outer row of the correction hydraulic cylinder drive the outer row of the paste frame lifting, cooperate with the scraping hydraulic cylinder to drive the scraping processing box movement, push the waste into the slag collection fixed box inside along the integrated processing frame, realize stable slag discharge treatment, realize continuous feeding and discharging treatment and continuous slag discharge treatment of lining plate, improve the speed of product production, ensure the work efficiency.

[0020] In summary, through the cooperation of double cutting alignment assembly and in and out double row assembly, use the feeding and discharging position correction processing and material platform placement correction processing to cooperate operation, improve the accuracy of feeding and cutting alignment accuracy, and through multi-position feeding and discharging operation and two cutting processing, improve the speed of material division and material feeding and discharging, improve the production speed. BRIEF DESCRIPTION OF DRAWINGS

[0021] The accompanying drawings are included to provide a further understanding of the application and are incorporated in and constitute a part of this specification, illustrate embodiments of the application and are meant to explain the present application and are not intended to limit the application.

[0022] In the drawings: Figure 1 is a schematic diagram of the three-dimensional structure of the present application; Figure 2 is a schematic diagram of the structure of the double-cut alignment assembly of the present application; Figure 3 is a schematic diagram of the installation structure of the downward pressing electric push rod of the present application; Figure 4 is a schematic diagram of the installation structure of the processing electric slide rail of the present application; Figure 5 is a schematic diagram of the structure of the in-out double-row assembly of the present application; Figure 6 is a schematic diagram of the installation structure of the closed conveying frame of the present application; Figure 7 is a schematic diagram of the installation structure of the outer-row processing frame of the present application; Figure 8 is a schematic diagram of the installation structure of the scraping hydraulic cylinder of the present application; Reference numerals in the drawings: 1, integrated processing frame; 2, double-cut alignment assembly; 201, reciprocating electric slide rail; 202, reciprocating fixed plate; 203, correction electric slide rail; 204, integrated sliding sleeve; 205, downward pressing electric push rod; 206, pressing anti-overflow box; 207, alignment electric slide rail; 208, water jet cutting head; 209, conveying hose; 210, water cutting processor; 211, rotary electric machine; 212, positioning turning block; 213, fixed suction disc; 214, lifting electric slide rail; 215, lifting limiting plate; 216, inner pressing electric push rod; 217, inner pressing processing plate; 218, processing electric slide rail; 219, sliding limiting frame; 220, switching electric slide rail; 221, switching processing plate; 222, fitting electric push rod; 223, isolation processing box; 224, cutting electric push rod; 225, cold cutting electric machine; 226, cold cutting saw blade; 227, slag discharging processing hole; 228, dust collector; 229, extraction connecting pipe; 230, fitting electric machine; 231, limiting processing sleeve; 232, clamping electric slide rail; 233, clamping processing plate; 234, constant pressure electric push rod; 235, constant pressure processing plate; 236, extraction hose; 237, operation air pump; 3. Double-row inlet / outlet assembly; 301. Closed conveyor frame; 302. Fixed conveyor roller; 303. Double-clamp electric slide rail; 304. Moving clamp plate; 305. Alignment hydraulic cylinder; 306. Alignment pressure plate; 307. Outer discharge electric slide rail; 308. Outer discharge processing frame; 309. Adhesion hydraulic cylinder; 310. Outer discharge adhesion frame; 311. Correction motor; 312. Correction load-bearing plate; 313. Integrated electric slide rail; 314. Correction pick-up and drop plate; 315. Pick-up and drop suction cup; 316. Extraction hose; 317. Fixed air pump; 318. Outer scraping processing frame; 319. Correction hydraulic cylinder; 320. Scraping hydraulic cylinder; 321. Scraping processing box; 322. Slag collection fixing box. Detailed Implementation

[0023] The preferred embodiments of the present invention will be described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are for illustration and explanation only and are not intended to limit the present invention.

[0024] Example: Figures 1-8 As shown, the present invention provides a technical solution, a wear-resistant liner processing device, including an integrated processing frame 1, and a double-cut alignment component 2 is provided on the side end of the integrated processing frame 1; The dual-cut alignment assembly 2 includes a reciprocating electric slide rail 201, a reciprocating fixing plate 202, a correcting electric slide rail 203, an integrated sliding sleeve 204, a downward pressing electric push rod 205, a pressing anti-overflow box 206, an alignment electric slide rail 207, a waterjet cutting head 208, a delivery hose 209, a waterjet processor 210, a rotary motor 211, a positioning steering block 212, a fixed suction cup 213, a lifting electric slide rail 214, a lifting limiting plate 215, an internal pressure electric push rod 216, an internal pressure processing plate 217, and a processing electric slide rail 2. 18. Sliding limit frame 219. Switching electric slide rail 220. Switching treatment plate 221. Adhesive electric push rod 222. Isolation treatment box 223. Cutting electric push rod 224. Cold cutting motor 225. Cold cutting saw blade 226. Slag discharge treatment hole 227. Vacuum cleaner 228. Extraction connecting pipe 229. Fitting motor 230. Limiting treatment sleeve 231. Clamping electric slide rail 232. Clamping treatment plate 233. Constant pressure electric push rod 234. Constant pressure treatment plate 235. Extraction hose 236. and operating air pump 237; A reciprocating electric slide rail 201 is symmetrically embedded on one side of the top of the integrated processing rack 1, and a reciprocating fixing plate 202 is installed on the top of the reciprocating electric slide rail 201 through the slide rail seat; A correction electric slide rail 203 is installed at the bottom of the reciprocating fixed plate 202. An integrated sliding sleeve 204 is installed at the bottom of the correction electric slide rail 203 through a slide rail seat. The reciprocating fixed plate 202 slides and engages with the integrated processing frame 1. The integrated sliding sleeve 204 is sleeved and combined with the reciprocating fixed plate 202 to realize multi-segment repositioning combination restriction and ensure the stability of overall positioning and fixing. The top of the integrated sliding sleeve 204 is snapped with a downward electric push rod 205, and the bottom of the downward electric push rod 205 is fitted with a pressure anti-overflow box 206. An alignment electric slide rail 207 is embedded in one end of the inner side of the pressure-fitting anti-overflow box 206. A water jet cutting head 208 is installed on one end of the alignment electric slide rail 207 through a slide rail seat. The water jet cutting head 208 is slidably placed inside the pressure-fitting anti-overflow box 206 to limit the water sprayed outward during cutting and reduce the occurrence of water splashing arbitrarily. The top of the waterjet cutting head 208 is connected to a delivery hose 209 via an adapter. One end of the integrated processing frame 1 is equipped with a waterjet processor 210. One end of the delivery hose 209 is connected to one end of the waterjet processor 210 via an adapter to achieve steady delivery processing. A rotary motor 211 is mounted on one end of the inner side of the integrated processing frame 1 via a motor base. The output shaft of the rotary motor 211 is snapped with a positioning and steering block 212. Several fixed suction cups 213 are equidistantly embedded in the inner side of the positioning and steering block 212. Several lifting electric slide rails 214 are equidistantly embedded on the side end of the integrated processing frame 1. One end of the lifting electric slide rail 214 is connected to the lifting limit plate 215 through the slide rail seat and the other end of the integrated processing frame 1. A number of internal pressure electric actuators 216 are equidistantly embedded in one end of the lifting limit plate 215, and an internal pressure processing plate 217 is installed at one end of each of the internal pressure electric actuators 216. A processing electric slide rail 218 is symmetrically installed on the other side of the top of the integrated processing frame 1. A sliding limit frame 219 is installed on the top of the two processing electric slide rails 218 through the slide rail seat. The lifting limit plate 215 is slidably installed on the side of the integrated processing frame 1, and the sliding limit frame 219 is slidably installed on the top of the integrated processing frame 1, so as to realize the movement alignment and sliding limit processing and improve the stability of the overall operation. A switching electric slide rail 220 is installed on one end of the inner side of the sliding limit frame 219, and a switching processing plate 221 is installed on one end of the switching electric slide rail 220 through the slide rail seat; The top of the switching processing board 221 is equidistantly connected to several bonding electric push rods 222, and the bottom of the multiple bonding electric push rods 222 is equipped with an isolation processing box 223. The top of the isolation box 223 is equipped with a cutting electric push rod 224, and the bottom of the cutting electric push rod 224 is equipped with a cold cutting motor 225 through a motor mount. The output shaft of the cold cutting motor 225 is clamped to a cold cutting saw blade 226. The integrated processing frame 1 has several slag discharge holes 227 equidistantly opened on both sides of the top. A vacuum cleaner 228 is installed on one end of the inner side of the integrated processing frame 1. A pull-out connecting pipe 229 is connected through one end of the vacuum cleaner 228. The cold cutting saw blade 226 is rotatably installed inside the isolation processing box 223. One end of the pull-out connecting pipe 229 is installed through one end of the isolation processing box 223 to achieve steady cutting restriction and isolation limit, reducing the random splashing of debris during cutting. One end of the integrated processing frame 1 is equipped with a fitting motor 230 via a motor mount. The output shaft of the fitting motor 230 is fitted with a limit processing sleeve 231. The limit processing sleeve 231 is rotatably fitted onto the side end of the integrated processing frame 1 to ensure the stability of the overall isolation sealing and limit protection. A clamping electric slide rail 232 is symmetrically installed on one end of the inner side of the limiting sleeve 231, and a clamping plate 233 is installed on one end of the clamping electric slide rail 232 through the slide rail seat. The top of the limiting sleeve 231 is symmetrically equipped with constant pressure electric actuators 234, and the bottom of the two constant pressure electric actuators 234 is equipped with constant pressure treatment plates 235. Multiple fixed suction cups 213 are connected to extraction hoses 236 via adapters at their bottom ends, and an operating air pump 237 is mounted on the bottom end of the positioning and steering block 212 via a motor mount. To ensure stable operation of the equipment, the input terminals of the reciprocating electric slide rail 201, the correcting electric slide rail 203, the downward electric push rod 205, the alignment electric slide rail 207, the waterjet cutting processor 210, the rotary motor 211, the lifting electric slide rail 214, the internal pressure electric push rod 216, the processing electric slide rail 218, the switching electric slide rail 220, the bonding electric push rod 222, the cutting electric push rod 224, the cold cutting motor 225, the vacuum cleaner 228, the fitting motor 230, the clamping electric slide rail 232, the constant pressure electric push rod 234, and the operating air pump 237 are all electrically connected to the output terminal of the external controller. The input terminal of the external controller is electrically connected to the output terminal of the external power supply.

[0025] The integrated processing rack 1 is equipped with a double-row inlet / outlet assembly 3 on its side; The double-row inlet / outlet assembly 3 includes a closed conveyor frame 301, a fixed conveyor roller 302, a double-clamp electric slide rail 303, a movable clamping plate 304, an alignment hydraulic cylinder 305, an alignment pressure limiting plate 306, an outer discharge electric slide rail 307, an outer discharge processing frame 308, an adhesion hydraulic cylinder 309, an outer discharge adhesion frame 310, a correction motor 311, a correction load-bearing plate 312, an integrated electric slide rail 313, a correction pick-and-place plate 314, a pick-and-place suction cup 315, an integrated hose 316, a fixed air pump 317, an outer scraping processing frame 318, a correction hydraulic cylinder 319, a scraping hydraulic cylinder 320, a scraping processing box 321, and a slag collection and fixing box 322. One end of the integrated processing frame 1 is equipped with a closed conveyor frame 301, and a fixed conveyor roller 302 is rotatably connected to the inner side of the closed conveyor frame 301. Several double-clamped electric slide rails 303 are equidistantly clamped at the top of the closed conveyor frame 301. A movable clamping plate 304 is installed at the bottom of the double-clamped electric slide rail 303 through a slide rail seat. The bottom of the movable clamping plate 304 rotates and fits against the side of the fixed conveyor roller 302. The movable clamping plate 304 is slidably installed inside the closed conveyor frame 301 to clamp and restrict the side of the liner material, thereby improving the stability of the fixed limit and connection limit of the whole frame. A number of alignment hydraulic cylinders 305 are equidistantly installed at the top of the closed conveyor frame 301, and alignment pressure plates 306 are installed at the bottom of two alignment hydraulic cylinders 305. The bottom and top of the integrated processing frame 1 are both snapped with external electric slide rails 307. The bottom of the two external electric slide rails 307 are mounted with external processing frames 308 through slide rail seats. The inner side of the external processing frame 308 is snapped with a mating hydraulic cylinder 309. An outer-row bonding frame 310 is installed at the top of the bonding hydraulic cylinder 309, and a correction motor 311 is installed at the top of the outer-row bonding frame 310 via a motor mount. One of the outer discharge electric slide rails 307 has an outer scraping treatment frame 318 installed at the bottom of the slide rail seat. Both the outer discharge treatment frame 308 and the outer scraping treatment frame 318 are slidably installed on the side of the integrated treatment frame 1 to achieve steady repositioning and support treatment. A correction hydraulic cylinder 319 is snapped into the inner side of the outer scraping treatment frame 318. The top of the corrected motor 311 output shaft and the corrected hydraulic cylinder 319 are both equipped with a corrected load-bearing plate 312, and an integrated electric slide rail 313 is embedded in the top of the corrected load-bearing plate 312. A correction pick-and-place plate 314 is installed on the top of the integrated electric slide rail 313 via a slide rail seat. The correction pick-and-place plate 314 is slidably installed on the top of the correction load-bearing plate 312 to achieve correction installation and correction alignment processing. A pick-and-place suction cup 315 is installed at the bottom of one end of each of the two correction pick-and-place plates 314. An integrated flexible hose 316 is connected to the top of the pick-and-place suction cup 315 via an adapter. A fixed air pump 317 is mounted on the top of the correction pick-and-place plate 314 via a motor mount, and a scraping hydraulic cylinder 320 is mounted on the top of another correction pick-and-place plate 314. The bottom of the scraping hydraulic cylinder 320 is equipped with a scraping treatment box 321. The bottom of the scraping treatment box 321 slides and fits against one end of the inner side of the integrated treatment frame 1 to ensure the cleaning of scraped slag and the stable treatment of scraped slag discharge. One end of the integrated treatment frame 1 is equipped with a slag collection and fixing box 322. To ensure stable operation of the equipment, the input terminals of the double-clamp electric slide rail 303, the alignment hydraulic cylinder 305, the external discharge electric slide rail 307, the bonding hydraulic cylinder 309, the correction motor 311, the integrated electric slide rail 313, the fixed air pump 317, the correction hydraulic cylinder 319, and the scraping hydraulic cylinder 320 are all electrically connected to the output terminal of the external controller.

[0026] A wear-resistant liner, and a wear-resistant liner produced by a wear-resistant liner processing device.

[0027] The working principle and usage process of this invention are as follows: When producing liner plates, the workers use external equipment to pull and transport the liner plate raw materials to the closed conveyor frame 301. The external pushing equipment pushes the liner plate raw materials to roll and move in conjunction with the fixed conveyor roller 302. The double-clamped electric slide rail 303 drives the moving clamp 304 to move along the closed conveyor frame 301. The moving clamp 304 is used to position the liner plate raw materials in terms of movement direction and position, and moves the liner plate raw materials to the position of the cold cutting saw blade 226 at the top of the integrated processing frame 1 to achieve steady feeding. The sliding limit frame 219, driven by the processing electric slide rail 218, moves along the integrated processing frame 1. The switching electric slide rail 220 drives the switching processing plate 221 to move along the sliding limit frame 219. The contact electric push rod 222 drives the isolation processing box 223 to move downward, bringing the bottom end of the isolation processing box 223 into contact with the top end of the liner material. At the same time, the fitting motor 230 drives the limiting processing sleeve 231 to rotate and fit onto the side end of the integrated processing frame 1. The clamping electric slide rail 232 drives the clamping processing plate 233 to move along the limiting processing sleeve 231. The two clamping processing plates 233 move in opposite directions to clamp and fix the side end of the liner material. In conjunction with the constant pressure electric push rod 234, the constant pressure processing plate 235 moves downward, and the alignment hydraulic cylinder 305 drives the alignment pressure limiting plate 30. 6. The material is moved down and pressed together using the constant pressure treatment plate 235 and the alignment pressure limit plate 306 to achieve stable fixing. At this time, the cold cutting motor 225 drives the cold cutting saw blade 226 to rotate. The cold cutting saw blade 226 rotates to cut the material. At this time, the cutting electric push rod 224 drives the cold cutting motor 225 to move up and down, so as to achieve the first cutting of material with different thicknesses and sizes of material. The material is divided into multiple material pieces of different sizes. During the cutting process, the vacuum cleaner 228 and the extraction connecting pipe 229 extract the waste generated by the cutting in the isolation treatment box 223 to achieve slag discharge treatment, ensure the stability of continuous cutting, and reduce the occurrence of waste splashing and accumulation affecting continuous cutting. After cutting, the fitting motor 230 drives the limiting sleeve 231 to rotate, resetting the limiting sleeve 231. The outer discharge electric slide rail 307 drives the outer discharge processing frame 308 to move along the integrated processing frame 1. The mating hydraulic cylinder 309 drives the outer discharge mating frame 310 to move along the outer discharge processing frame 308. The correction motor 311 drives the correction load-bearing plate 312 to rotate along the outer discharge mating frame 310, moving the correction load-bearing plate 312 and the correction pick-and-place plate 314 to the position of the cut lining material. The integrated electric slide rail 313 drives the correction pick-and-place plate 314 to slide along the correction load-bearing plate 312, placing the pick-and-place suction cup 315 at the center of the lining material. The fixed air pump 317 and the integrated hose 316 then extract the material. Air is drawn from the position of the suction cup 315, and the negative pressure environment is used to allow the suction cup 315 to adsorb and fix the liner material. After adsorption and fixation, the integrated electric slide rail 313 drives the correction plate 314, the suction cup 315 and the liner material to move and reset. At this time, the correction motor 311 drives the correction load plate 312 to rotate along the outer row of the mounting frame 310, rotating the liner material to the bottom of the water jet cutting head 208 and placing it at the top of the positioning and turning block 212 at the position of the integrated processing frame 1. At this time, the fixed suction cup 213, the extraction hose 236 and the operating air pump 237 extract air, and the negative pressure environment is used to fix the liner material to the top of the positioning and turning block 212, thus achieving the fixing treatment of the liner material. After placement, the lifting limit plate 215 is driven to rise along the integration processing frame 1 by the lifting electric slide rail 214, and the internal pressure electric push rod 216 drives the internal pressure processing plate 217 to move along the integration processing frame 1, pushing the liner material to move, adjusting the fixed position of the liner material, realizing position adjustment and position correction processing, and improving the stability of the fixation. The downward-pressing electric actuator 205 drives the pressing anti-overflow box 206 to move down and adhere to the top of the liner material. The alignment electric slide rail 207 drives the waterjet cutting head 208 to move along the pressing anti-overflow box 206, adjusting the position of the waterjet cutting head 208. The waterjet cutting processor 210 and the delivery hose 209 supply cutting material to the waterjet cutting head 208. The waterjet cutting head 208 sprays high-pressure cutting material, which cuts the liner material. During the cutting process, according to the required size of the liner, the reciprocating electric slide rail 201 drives the reciprocating fixed plate 202 to move along the integrated processing frame 1. The correction electric slide rail 203 drives the integrated sliding sleeve 204 to move along the reciprocating fixed plate. The fixed plate 202 slides and continuously changes the position of the pressure anti-overflow box 206 and the water jet cutting head 208. The rotary motor 211 drives the positioning steering block 212 to rotate along the integrated processing frame 1, thereby driving the liner material to rotate and change position. The cutting position is adjusted according to the required cutting shape to improve the cutting accuracy. Water jet cutting is used to reduce the cutting temperature. During the cutting process, the pressure anti-overflow box 206 intercepts the cutting material sprayed by the water jet cutting. The cutting material flows along the liner material and is discharged through the slag discharge hole 227 under the blocking action of the lifting limit plate 215, realizing liquid and slag discharge treatment and ensuring the stability of continuous cutting processing. After cutting, the outer discharge electric slide rail 307 located at the bottom of the integrated processing frame 1 drives the outer discharge processing frame 308 to move. The correction motor 311 drives the correction load plate 312 to rotate along the outer discharge mating frame 310. In conjunction with the integrated electric slide rail 313, the correction pick-and-place plate 314 moves along the correction load plate 312, moving the pick-and-place suction cup 315 to the material pick-up position to achieve the extraction of the cut liner. The mating hydraulic cylinder 309 drives the outer discharge mating frame 310 to rise, achieving the separation of the liner from the cutting waste. At this time, the outer discharge electric slide rail 307, correction motor 311 and integrated electric slide rail 313 are used to move the liner back to its original position. The system is positioned to discharge materials. Simultaneously, the external discharge electric slide rail 307 drives the external scraping treatment frame 318 to move, and the correction hydraulic cylinder 319 drives the external discharge bonding frame 310 to rise, eventually moving the scraping treatment box 321 to the waste side. At this time, the scraping hydraulic cylinder 320 drives the scraping treatment box 321 to move and bond it to the top of the integrated treatment frame 1. Then, the external discharge electric slide rail 307 and the integrated electric slide rail 313 drive the external discharge treatment frame 308 and the correction pick-and-place plate 314 to move, pushing the waste material along the integrated treatment frame 1 into the inside of the slag collection and fixing box 322, achieving steady slag discharge and ensuring the stability and speed of continuous production.

[0028] Finally, it should be noted that the above descriptions are merely preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A wear-resistant liner processing device, comprising an integrated processing frame (1), characterized in that: The integrated processing rack (1) is provided with a double-cut alignment component (2) on its side. The dual-cut alignment component (2) includes a reciprocating electric slide rail (201); The integrated processing rack (1) has a reciprocating electric slide rail (201) symmetrically embedded on one side of its top end, and a reciprocating fixing plate (202) is installed on the top end of the reciprocating electric slide rail (201) through the slide rail seat. The bottom end of the reciprocating fixed plate (202) is equipped with a correction electric slide rail (203), and the bottom end of the correction electric slide rail (203) is equipped with an integrated sliding sleeve (204) through a slide rail seat. The top of the integrated sliding sleeve (204) is snapped with a downward electric push rod (205), and the bottom of the downward electric push rod (205) is equipped with a pressure anti-overflow box (206). The inner side of the compression anti-overflow box (206) is embedded with an alignment electric slide rail (207), and a water jet cutting head (208) is installed at one end of the alignment electric slide rail (207) through a slide rail seat. The top of the waterjet cutting head (208) is connected to a delivery hose (209) via an adapter, and a waterjet processor (210) is installed at one end of the integrated processing frame (1). The integrated processing frame (1) has a rotary motor (211) mounted on one end of its inner side via a motor mount, and the output shaft of the rotary motor (211) is engaged with a positioning steering block (212).

2. The wear-resistant liner processing device according to claim 1, characterized in that, The reciprocating fixing plate (202) is slidably fitted with the integrated processing frame (1), the integrated sliding sleeve (204) is fitted with the reciprocating fixing plate (202), and the water jet cutting head (208) is slidably placed inside the press-fit anti-overflow box (206).

3. The wear-resistant liner processing device according to claim 1, characterized in that, The positioning and steering block (212) has several fixed suction cups (213) embedded at equal intervals on its inner side, and the integrated processing frame (1) has several lifting electric slide rails (214) embedded at equal intervals on its side end. One end of the lifting electric slide rail (214) is connected to the lifting limiting plate (215) through the slide rail seat and the other end of the integrated processing frame (1). The lifting limit plate (215) has several internal pressure electric actuators (216) embedded at equal intervals at one end, and an internal pressure processing plate (217) is installed at one end of each of the internal pressure electric actuators (216). The integrated processing rack (1) is symmetrically equipped with processing electric slide rails (218) on the other side of the top, and the top of the two processing electric slide rails (218) is equipped with a sliding limit frame (219) through the slide rail seat. The inner side of the sliding limit frame (219) is equipped with a switching electric slide rail (220), and a switching processing plate (221) is installed at one end of the switching electric slide rail (220) through the slide rail seat. The top of the switching processing plate (221) is equidistantly connected to a number of bonding electric push rods (222), and the bottom of the multiple bonding electric push rods (222) is equipped with an isolation processing box (223). The top of the isolation treatment box (223) is equipped with a cutting electric push rod (224), and the bottom of the cutting electric push rod (224) is equipped with a cold cutting motor (225) through a motor base. The output shaft of the cold cutting motor (225) is clamped with a cold cutting saw blade (226).

4. The wear-resistant liner processing device according to claim 3, characterized in that, One end of the delivery hose (209) is connected to one end of the water jet processor (210) via an adapter. The lifting limit plate (215) is slidably installed on the side of the integrated processing frame (1), and the sliding limit frame (219) is slidably installed on the top of the integrated processing frame (1).

5. The wear-resistant liner processing device according to claim 1, characterized in that, The integrated processing rack (1) has several slag discharge holes (227) equidistantly opened on both sides of the top. A vacuum cleaner (228) is installed on one end of the inner side of the integrated processing rack (1), and a suction connection pipe (229) is connected through one end of the vacuum cleaner (228). One end of the integrated processing frame (1) is equipped with a fitting motor (230) via a motor mount, and the output shaft of the fitting motor (230) is equipped with a limit processing sleeve (231). The limiting sleeve (231) has a clamping electric slide rail (232) symmetrically installed on one end of its inner side, and a clamping plate (233) is installed on one end of the clamping electric slide rail (232) through the slide rail seat. The top of the limiting sleeve (231) is symmetrically equipped with constant pressure electric actuators (234), and the bottom of the two constant pressure electric actuators (234) is equipped with constant pressure processing plates (235). The bottom ends of the multiple fixed suction cups (213) are connected to extraction hoses (236) via adapters, and the bottom end of the positioning and steering block (212) is equipped with an operating air pump (237) via a motor mount.

6. The wear-resistant liner processing device according to claim 5, characterized in that, The cold-cutting saw blade (226) is rotatably installed inside the isolation treatment box (223), one end of the extraction connecting pipe (229) is installed through one end of the isolation treatment box (223), and the limiting treatment sleeve (231) is rotatably sleeved on the side end of the integrated treatment frame (1). The input ends of the reciprocating electric slide rail (201), the correction electric slide rail (203), the downward electric push rod (205), the alignment electric slide rail (207), the water jet processor (210), the rotary motor (211), the lifting electric slide rail (214), the internal pressure electric push rod (216), the processing electric slide rail (218), the switching electric slide rail (220), the bonding electric push rod (222), the cutting electric push rod (224), the cold cutting motor (225), the vacuum cleaner (228), the fitting motor (230), the clamping electric slide rail (232), the constant pressure electric push rod (234), and the operating air pump (237) are all electrically connected to the output end of the external controller; The input terminal of the external controller is electrically connected to the output terminal of the external power supply.

7. The wear-resistant liner processing device according to claim 6, characterized in that, The integrated processing rack (1) is provided with an inlet and outlet double row assembly (3) on its side. The inlet and outlet double row assembly (3) includes a closed conveyor frame (301). The integrated processing frame (1) is equipped with a closed conveyor frame (301) at one end, and a fixed conveyor roller (302) is rotatably connected to the inner side of the closed conveyor frame (301). The top of the closed conveyor frame (301) is equidistantly clamped with several double-clamp electric slide rails (303), and the bottom of the double-clamp electric slide rails (303) is equipped with a movable clamping plate (304) through a slide rail seat. The top of the closed conveyor frame (301) is equipped with several alignment hydraulic cylinders (305) at equal intervals, and the bottom ends of two alignment hydraulic cylinders (305) are equipped with alignment pressure limiting plates (306). The integrated processing frame (1) is fitted with an external electric slide rail (307) at both the bottom and top. The two external electric slide rails (307) are fitted with an external processing frame (308) at their bottom ends via a slide rail seat. The external processing frame (308) is fitted with a mating hydraulic cylinder (309) on its inner side. The top of the bonding hydraulic cylinder (309) is equipped with an outer bonding frame (310), and the top of the outer bonding frame (310) is equipped with a correction motor (311) via a motor mount. One of the outer electric slide rails (307) has an outer scraping treatment frame (318) installed at its bottom end via a slide rail seat. The outer scraping treatment frame (318) has a correction hydraulic cylinder (319) snapped into its inner side.

8. The wear-resistant liner processing device according to claim 7, characterized in that, The top of the output shaft of the correction motor (311) and the top of the correction hydraulic cylinder (319) are both equipped with correction load plates (312), and the top of the correction load plates (312) are embedded with integrated electric slide rails (313). The top of the integrated electric slide rail (313) is equipped with a correction pick-and-place plate (314) via a slide rail seat. One end of each of the two correction pick-and-place plates (314) is equipped with a pick-and-place suction cup (315). The top of the pick-and-place suction cup (315) is connected to an integrated flexible hose (316) via an adapter. The top of the correction pick-and-place plate (314) is equipped with a fixed air pump (317) via a motor mount, and the top of another correction pick-and-place plate (314) is equipped with a scraping hydraulic cylinder (320). The bottom end of the scraping hydraulic cylinder (320) is equipped with a scraping processing box (321), and one end of the integrated processing frame (1) is equipped with a slag collection fixing box (322). The bottom end of the movable clamp (304) rotates and fits against the side end of the fixed conveyor roller (302). The movable clamp (304) is slidably installed on the inside of the closed conveyor frame (301). The outer discharge processing frame (308) and the outer scraping processing frame (318) are both slidably installed on the side end of the integrated processing frame (1).

9. The wear-resistant liner processing device according to claim 8, characterized in that, The correction pick-and-place plate (314) is slidably installed on the top of the correction load-bearing plate (312), and the bottom end of the scraping treatment box (321) is slidably attached to one end of the inner side of the integrated treatment frame (1); The input ends of the double-clamp electric slide rail (303), alignment hydraulic cylinder (305), external discharge electric slide rail (307), bonding hydraulic cylinder (309), correction motor (311), integrated electric slide rail (313), fixed air pump (317), correction hydraulic cylinder (319) and scraping hydraulic cylinder (320) are all electrically connected to the output end of the external controller.

10. A wear-resistant liner, the wear-resistant liner produced by the wear-resistant liner processing device according to claim 9.

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