A method and system for adding water treatment chemicals
By installing return pipelines and calibration equipment in the sewage treatment tank, constructing a balance tree, and utilizing vibration sensor data, the problem of judging the status of online monitoring instruments was solved, enabling the calibration and data correction of online monitoring equipment, and improving the operation management and reagent usage efficiency of the sewage treatment system.
Patent Information
- Application Number
- CN202511606104.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-05
- Publication Date
- 2026-01-30
- Estimated Expiration
- 2045-11-05
AI Technical Summary
In wastewater treatment scenarios where there is no human intervention or the monitoring cycle is long, existing technologies make it difficult to determine the operating status of online monitoring instruments, which may lead to excessive or insufficient dosing of reagents, affecting the quality of effluent and increasing operating costs.
By drawing a process flow diagram of the wastewater treatment pond, setting up return pipelines and calibration equipment, creating a multi-level verification mechanism, constructing a balance tree, collecting data using vibration sensors, establishing the relationship between production capacity fraction and process indicators, and drawing a dosing reference diagram, the calibration and data correction of online monitoring equipment can be achieved.
It improves the reliability and accuracy of monitoring data, reduces the risk of fluctuations in effluent water quality, optimizes the efficiency of reagent use, improves the efficiency of operation management and fault diagnosis, and ensures the stability of effluent water quality.
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Figure CN121063620B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of medicament adding, in particular to a water treatment medicament adding method and system. BACKGROUND
[0002] In the unattended or long monitoring period sewage treatment scene, such as rural more scattered or small industrial park sewage treatment station, the operation personnel do not reside in the field, but rely on online monitoring instrument to monitor water quality parameters (such as pH value, turbidity, residual chlorine, etc.) in real time, and automatically adjust the medicament dosage according to the monitoring results.
[0003] However, when the monitoring data output by the online monitoring instrument has no fluctuation or small fluctuation for a long time, the medicament adding system often has difficulty in judging the running state of the online monitoring instrument, that is, whether the sewage component tends to be stable, or the monitoring instrument has sensor failure, probe pollution or data stuck, etc. Fault, eventually leading to the medicament adding system continuously adding medicament according to the wrong monitoring value, and then causing the risk of excessive or insufficient medicament, not only affecting the effluent water quality, but also causing problems such as medicament waste, rising operation cost and equipment corrosion.
[0004] Therefore, "how to correct the data of the online monitoring instrument" is a technical problem that needs to be solved by the present application. SUMMARY
[0005] The purpose of the present application is to provide a water treatment medicament adding method and system to solve the problem of "how to correct the data of the online monitoring instrument" raised in the background art.
[0006] To achieve the above purpose, the present application provides the following technical scheme:
[0007] A water treatment medicament adding method, the method comprising:
[0008] Draw the process flow diagram of the sewage treatment tank, find out the inlet and outlet, use the online monitoring equipment deployed in advance at the inlet and outlet to collect the process indicators of the sewage, and define them as inlet indicators and outlet indicators;
[0009] Mark the reflux pipeline in the process flow diagram, wherein the two ends of the reflux pipeline are located at the inlet and outlet respectively, set the deployment mode of the check equipment and the intermediate storage tank in the reflux pipeline, use the check equipment to read the concentration parameters of the reflux liquid in the intermediate storage tank, and define them as check indicators, set the reflux ratio, create a multi-level verification mechanism, edit an evaluation strategy set, and judge whether the online monitoring equipment and the check equipment are abnormal;
[0010] A balanced tree composed of a left node and a right node is created, the online monitoring device and the corresponding check index are written into the left node and the right node respectively, a difference value is calculated, and when the difference value is greater than a threshold value, the balanced tree is tilted;
[0011] Real-time sensing data is collected by using a vibration sensor pre-installed on a production device, a weight value corresponding to the vibration sensor is set, a production capacity score of each production device is calculated through the real-time sensing data and the weight value, a correlation between the production capacity score and the process index is established, a dosing reference graph is drawn with time as the horizontal coordinate and the production capacity score and the process index as the vertical coordinate, and the dosing reference graph is sent to a dosing system.
[0012] Further, the step of drawing the process flow diagram of the sewage treatment tank includes:
[0013] The operation parameters of the sewage treatment tank are collected, wherein the operation parameters at least include turbidity, chemical oxygen demand, agitator speed and tank temperature;
[0014] The process index is cross-validated by using the operation parameters.
[0015] Further, the step of collecting the process index of the sewage and defining the process index as an inflow index and an outflow index includes:
[0016] The process index is divided into several single items;
[0017] A fluctuation range is set, wherein each single item corresponds to a fluctuation range, and when a single item exceeds the fluctuation range, an alarm mechanism is activated.
[0018] Further, the step of reading the concentration parameter of the backflow liquid in the intermediate storage tank and defining the concentration parameter as a check index, setting a backflow ratio, and creating a multi-level verification mechanism includes:
[0019] The intermediate storage tank is used as a basis to edit a point inspection rule, and the concentration parameter is corrected according to a manual inspection result;
[0020] An adjustment process of the backflow ratio is recorded to generate a log.
[0021] Further, the step of creating a balanced tree composed of a left node and a right node, and writing the online monitoring device and the corresponding check index into the left node and the right node includes:
[0022] The inflow index and the check index are written into the left node, the outflow index and the check index are written into the right node, and the difference values in the left node and the right node are calculated respectively;
[0023] A display terminal of the balanced tree is selected, and the balanced tree is dynamically updated according to a preset frequency.
[0024] Further, the method further comprises:
[0025] When the difference value is less than or equal to the threshold value, and the water inlet index or the water outlet index is out of the fluctuation range, the offset is calculated, the balance tree is tilted, the tilt angle is set, the corresponding relationship between the offset and the tilt angle is established, and the adjustment permission of the open dosing system is set to the balance tree.
[0026] Further, the step of collecting real-time sensing data by using the vibration sensor pre-installed on the production equipment and setting a weight value corresponding to each vibration sensor comprises:
[0027] The source of each vibration sensor is configured, and attribute data of the source is edited, wherein the attribute data at least includes: installation position, type and sampling frequency;
[0028] The variable curve is drawn via the process index, taking time as the horizontal coordinate, and taking single item and capacity score as the vertical coordinate respectively, the attribute data is written into the corresponding variable curve via the capacity score, all variable curves are integrated, and the dosing reference diagram is generated.
[0029] Further, the system comprises:
[0030] The drawing module is used for drawing the process flow diagram of the sewage treatment tank, finding out the water inlet and the water outlet, collecting the process index of the sewage by using the online monitoring equipment pre-deployed at the water inlet and the water outlet, and defining the process index as the water inlet index and the water outlet index;
[0031] The judgment module is used for marking the backflow pipeline in the process flow diagram, wherein the two ends of the backflow pipeline are located at the water inlet and the water outlet respectively, the deployment mode of the checking equipment and the intermediate storage tank in the backflow pipeline is set, the concentration parameter of the backflow liquid in the intermediate storage tank is read by using the checking equipment, and the concentration parameter is defined as the checking index, the backflow ratio is set, the multi-level verification mechanism is created, the evaluation strategy set is edited, and whether the online monitoring equipment and the checking equipment are abnormal is judged;
[0032] The tilt module is used for creating a balance tree composed of left nodes and right nodes, writing the online monitoring equipment and the corresponding checking index into the left nodes and the right nodes respectively, calculating the difference value, and tilting the balance tree when the difference value is greater than the threshold value.
[0033] The sending module is used for collecting real-time sensing data by using the vibration sensor pre-installed on the production equipment, setting a weight value corresponding to the vibration sensor, calculating the production capacity score of each production equipment via the real-time sensing data and the weight value, establishing the correlation between the production capacity score and the process index, drawing a dosing reference graph taking time as the horizontal coordinate and the production capacity score and the process index as the vertical coordinate, and sending the dosing reference graph to the dosing system.
[0034] Further, the drawing module comprises:
[0035] The collecting unit is used for collecting the operation parameters of the sewage treatment tank, wherein the operation parameters at least include turbidity, chemical oxygen demand, agitator rotating speed and tank body temperature.
[0036] The verifying unit is used for cross verifying the process index by using the operation parameters.
[0037] The cutting unit is used for cutting the process index into several single items.
[0038] The setting unit is used for setting a fluctuation range, wherein each single item corresponds to a fluctuation range, and when the single item exceeds the fluctuation range, an alarm mechanism is activated.
[0039] Further, the judging module comprises:
[0040] The correcting unit is used for editing the point inspection rule based on the intermediate storage tank, and correcting the concentration parameter according to the artificial inspection result.
[0041] The recording unit is used for recording the adjustment process of the backflow ratio, and generating a log.
[0042] Compared with the prior art, the present application has the following beneficial effects:
[0043] By collecting process indicators, the water quality change of the sewage treatment tank can be monitored, data support for production equipment state and sewage treatment effect evaluation is provided, by setting a backflow pipeline, the online monitoring equipment at the inlet and outlet can be verified with each other, the reliability of the monitoring data is improved, at the same time, the backflow liquid can be used to flush the online monitoring equipment, prevent the probe surface from scaling or biofilm accumulation, maintain the sensitivity and measurement accuracy of the online monitoring equipment, by setting the calibration equipment, the online monitoring equipment can be calibrated, sensor drift, misalignment or failure can be found in time, the authenticity and reliability of the process indicators are further improved, by setting the multi-level verification mechanism, the process indicators can be cross-verified under different mixing ratios, the fluctuation risk of the effluent water quality is greatly reduced, by constructing the balance tree, the online monitoring equipment that occurs drift, misalignment or failure can be intuitively displayed, the operation management and fault diagnosis efficiency of the sewage treatment tank are greatly improved, by collecting real-time sensor data, predictive accurate dosing can be realized, the efficiency of the reagent use is optimized, a data basis for the advance adjustment of the dosing system is provided, the stability of the effluent water quality is further improved. BRIEF DESCRIPTION OF DRAWINGS
[0044] Figure 1 The structure schematic diagram of the balance tree in the water treatment reagent adding method provided by the embodiment of the present application.
[0045] Figure 2 The flowchart of the water treatment reagent adding method provided by the embodiment of the present application.
[0046] Figure 3 The first sub-flowchart of the water treatment reagent adding method provided by the embodiment of the present application.
[0047] Figure 4 The second sub-flowchart of the water treatment reagent adding method provided by the embodiment of the present application.
[0048] Figure 5 The third sub-flowchart of the water treatment reagent adding method provided by the embodiment of the present application.
[0049] Figure 6 The fourth sub-flowchart of the water treatment reagent adding method provided by the embodiment of the present application.
[0050] Figure 7 The composition block diagram of the water treatment reagent adding system provided by the embodiment of the present application.
[0051] Figure 8 The composition block diagram of the drawing module in the water treatment reagent adding system provided by the embodiment of the present application.
[0052] Figure 9 The composition block diagram of the judgment module in the water treatment reagent adding system provided by the embodiment of the present application.
[0053] Figure 10 The composition block diagram of the tilt module in the water treatment agent adding system provided by the embodiment of the present application is provided.
[0054] Figure 11 The composition block diagram of the sending module in the water treatment agent adding system provided by the embodiment of the present application is provided. DETAILED DESCRIPTION
[0055] In order to make the purpose, technical scheme and advantages of the present application clearer, the present application is further described in detail below in combination with the drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and do not limit the present application.
[0056] In embodiment 1, Figure 1 and Figure 2 The water treatment agent adding method implementation flow provided by the embodiment of the present application is shown, and the following is described in detail as follows:
[0057] S100: Draw the process flow diagram of the sewage treatment tank, find out the water inlet and the water outlet, use the online monitoring equipment pre-deployed at the water inlet and the water outlet to collect the process indicators of the sewage, and define them as the water inlet indicators and the water outlet indicators.
[0058] According to the building layout, equipment deployment and water flow path of the sewage treatment tank and other data, draw the process flow diagram, and mark the water inlet and the water outlet of the sewage treatment tank in the process flow diagram. According to the actual production needs, deploy two groups of the same online monitoring equipment at the water inlet and the water outlet, wherein the online monitoring equipment can be a pH sensor, a dissolved oxygen sensor, a turbidimeter, a chemical oxygen demand analyzer and an ammonia nitrogen online analyzer, etc. Use the online monitoring equipment to collect the process indicators of the sewage in the sewage treatment tank. Correspondingly, the process indicators are water quality parameters such as pH, dissolved oxygen, turbidity, chemical oxygen demand and ammonia nitrogen concentration. Define the process indicators collected by the online monitoring equipment at the water inlet as the water inlet indicators, and define the process indicators collected by the online monitoring equipment at the water outlet as the water outlet indicators. In this embodiment, by comparing the water inlet indicators and the water outlet indicators, the running effect of the dosing system can be directly evaluated, and data support is provided for the adjustment of the dosing amount and the optimization of the running strategy.
[0059] S200: Mark the reflux pipeline in the process flow diagram, wherein the two ends of the reflux pipeline are located at the water inlet and the water outlet respectively, set the deployment mode of the check equipment and the intermediate storage tank in the reflux pipeline, use the check equipment to read the concentration parameters of the reflux liquid in the intermediate storage tank and define them as the check indicators, set the reflux ratio, create a multi-level verification mechanism, edit an evaluation strategy set, and judge whether the online monitoring equipment and the check equipment are abnormal.
[0060] In the sewage treatment tank, a reflux pipeline is arranged, one end of the reflux pipeline is located at the water outlet, and the other end is located at the water inlet; in actual production, necessary reflux pumps, valves and other equipment should also be arranged in the reflux pipeline; in the reflux pipeline, an intermediate storage tank is further arranged for temporarily storing the reflux liquid, and a calibration device should also be arranged in the intermediate storage tank, the calibration device is another set of online monitoring devices same as the water inlet and the water outlet; further, the reflux liquid can be bidirectionally transported by setting a diaphragm pump, a centrifugal pump or a bypass, which means that the sewage can be transported not only from the water inlet to the water outlet, but also from the water outlet to the water inlet; the advantage of this mode is that the online monitoring devices at the water inlet and the water outlet can be flushed to improve the accuracy of the sensors, and the arrangement mode is the position, arrangement information and installation parameters of the calibration device and the intermediate storage tank.
[0061] The concentration parameters of each component in the reflux liquid in the intermediate storage tank are collected by using the calibration device, and the obtained concentration parameters are defined as calibration indexes, the reflux ratio is controlled by adjusting the opening degree of the reflux pump or the water outlet valve of the intermediate storage tank, and the reflux ratio can be 10% or 20%, etc., a multi-level verification mechanism is set, and the multi-level verification mechanism means that in each reflux ratio, the water inlet index and the water outlet index are verified by using the calibration index.
[0062] For example, the chemical oxygen demand (COD) of the reflux liquid in the intermediate storage tank is measured by using the calibration device, and the total phosphorus is 5 mg / L; the reflux ratio is set to 15%, the online monitoring devices at the water inlet and the water outlet are calibrated by using the reflux liquid, and the COD in the water inlet index is 100 mg / L, and the COD in the water outlet index is 90 mg / L; the reflux ratio is increased, and the reflux ratio is set to 30%, and the COD in the water inlet index and the water outlet index is continuously collected.
[0063] An evaluation strategy set composed of several evaluation strategies is created, and the evaluation strategy is an evaluation mode for the water inlet index and the water outlet index. For the above example, the corresponding evaluation strategy can be: if the water inlet index and the water outlet index match (the difference is less than a threshold value) under each reflux ratio, it means that the online monitoring devices at the water inlet and the water outlet are normal, and if the water inlet index and the water outlet index seriously deviate from the calibration index under a certain reflux ratio, it means that the online monitoring devices or the calibration device may have faults or deviations. Whether the online monitoring devices and the calibration device are abnormal is judged by using the evaluation strategy set in combination with the water inlet index, the water outlet index and the calibration index.
[0064] S300: a balanced tree composed of a left node and a right node is created, the online monitoring device and the corresponding calibration index are written into the left node and the right node respectively, the difference value is calculated, and when the difference value is greater than a threshold value, the balanced tree is tilted.
[0065] The left node and the right node are created, and a balanced tree is generated, wherein the left node and the right node are logical nodes and are not physical processing devices, and are mainly used to show the running status of the online monitoring device; the left node and the right node are integrated to generate a balanced tree, which is a tree data structure similar to a tree in nature, and can intuitively show the hierarchical relationship and dynamic change of data in the left node and the right node; the inflow index and the check index are written into the left node, and the outflow index and the check index are written into the right node; the difference between the inflow index or the outflow index and the check index is calculated, and the greater the difference, the greater the abnormality of the online monitoring device or the check device, and the balanced tree is tilted, wherein the tilt refers to the change in angle (as shown in the accompanying drawings of the specification). Figure 1
[0066] S400: using the vibration sensor pre-installed on the production equipment, collecting real-time sensing data, setting a weight value corresponding to the vibration sensor, calculating the production capacity score of each production equipment through the real-time sensing data and the weight value, establishing the correlation between the production capacity score and the process index, taking time as the horizontal coordinate and the production capacity score and the process index as the vertical coordinate, drawing a dosing reference graph, and sending it to the dosing system.
[0067] The vibration sensor is installed on the production equipment, and the production equipment refers to the equipment that actually participates in the production operation and produces sewage. The vibration sensor is used to collect vibration data of the production equipment, wherein the vibration data includes vibration amplitude, frequency and duration, etc. The vibration data can directly reflect the running state and load condition of the production equipment. According to the importance, processing capacity, historical load, average component concentration of sewage and contribution proportion of sewage production of each production equipment, the weight value of each vibration sensor is determined. The real-time value of the vibration data is multiplied by the weight value and superimposed on the production capacity score of each production equipment, wherein the greater the production capacity score, the greater the sewage quantity or concentration. When a larger production capacity score is monitored, it means that the sewage quantity or concentration entering the sewage treatment tank may increase, and the reagent dosing amount needs to be adjusted in advance to ensure the stability of the effluent quality.
[0068] During the monitoring process, the productivity fraction can be used to correct the online monitoring equipment. For example, at a certain time, the productivity fraction gradually increases, but the process indicators do not change significantly, which indicates that the online monitoring equipment may have drift, misalignment, or failure. According to the time sequence, the productivity fraction is recorded, and a dynamic change graph of the productivity fraction is drawn with time as the horizontal coordinate and the productivity fraction as the vertical coordinate. It should be noted that each production equipment corresponds to a productivity fraction, and different production equipment may produce multiple pollutants in the sewage. For example, the productivity fraction of a certain production equipment is 65. According to the historical operation data, production equipment A may produce sulfate, chloride, and nitrogen oxide, and production equipment B may also produce nitrogen oxide. Therefore, the dynamic change graphs corresponding to A and B are superimposed on the same graph to obtain a dosing reference graph. In other words, the dosing reference graph is also a set of productivity fractions of production equipment that produces the same component pollutant. The dosing reference graph is sent to the dosing system and pushed to the management personnel of the sewage treatment tank, providing a data basis for the advance dosing operation of the management personnel.
[0069] In embodiment 2, Figure 3 The water treatment agent adding method implementation process provided by the embodiment of the application is shown. The steps of drawing the process flow of the sewage treatment tank and finding the water inlet and the water outlet are described in detail as follows:
[0070] S101: Collecting the operation parameters of the sewage treatment tank, wherein the operation parameters at least include turbidity, chemical oxygen demand, agitator speed, and tank body temperature.
[0071] The operation parameters of the sewage treatment tank are collected. The operation parameters should include the operation indicators (turbidity, COD, and tank body temperature) of the sewage treatment tank and the equipment operation parameters (agitator speed).
[0072] S102: Cross-verification of the process indicators by using the operation parameters.
[0073] The process indicators are cross-verified by using the operation parameters. For example, the online monitoring instrument shows that the COD in the effluent indicator suddenly decreases, the agitator speed in the tank remains normal, the effluent flow and other equipment operation are relatively stable, and the productivity fraction also does not change dramatically, which indicates that the measured value in the effluent indicator may have drift or sensor failure.
[0074] In embodiment 3, Figure 3 The water treatment agent adding method implementation process provided by the embodiment of the application is shown. The steps of collecting the process indicators of the sewage and defining the process indicators as the water inlet indicators and the water outlet indicators are described in detail as follows:
[0075] S103: Cutting the process indicators into a plurality of single items.
[0076] The process indicators are divided into several single indicators; for example, pH indicators, dissolved oxygen indicators, and turbidity indicators.
[0077] S104: Set a fluctuation range, wherein each single indicator corresponds to a fluctuation range, and when the single indicator exceeds the fluctuation range, an alarm mechanism is activated.
[0078] A fluctuation range is set for each single indicator, and if the single indicator exceeds the fluctuation range, the corresponding alarm mechanism is activated, wherein the alarm mechanism can be to notify the inspection personnel to manually sample and accurately verify the single indicator.
[0079] In embodiment 4, Figure 4 The water treatment agent adding method implementation process provided by the embodiment of the application is shown, and the steps of reading the concentration parameter of the backflow liquid in the intermediate storage tank, defining the concentration parameter as a verification indicator, setting a backflow ratio, and creating a multi-level verification mechanism are described as follows:
[0080] S201: Based on the intermediate storage tank, edit a point inspection rule, and correct the concentration parameter according to the manual inspection result.
[0081] The point inspection rule is constructed, that is, the components of the backflow liquid in the intermediate storage tank are qualitatively and quantitatively evaluated by manual sampling, the manual verification result is obtained, the concentration parameter is verified, and the authenticity and reliability of the verification equipment are ensured.
[0082] S202: Record the adjustment process of the backflow ratio, and generate a log.
[0083] The adjustment process of the backflow ratio is recorded, that is, when the backflow ratio changes, the backflow ratio before and after the change is recorded, and a log is generated.
[0084] In embodiment 5, Figure 5 The water treatment agent adding method implementation process provided by the embodiment of the application is shown, and the steps of creating a balanced tree composed of left nodes and right nodes, and writing the online monitoring equipment and the corresponding verification indicators into the left nodes and the right nodes are described as follows:
[0085] S301: Write the water inlet indicator and the verification indicator into the left node, write the water outlet indicator and the verification indicator into the right node, and calculate the difference in the left node and the right node.
[0086] The water inlet indicator and the verification indicator are written into the left node, the water outlet indicator and the verification indicator are written into the right node, the difference between the water inlet indicator and the verification indicator is calculated, and the difference between the water outlet indicator and the verification indicator is calculated.
[0087] S302: Select the display terminal of the balance tree, and dynamically update the balance tree according to a preset frequency.
[0088] The display terminal of the balance tree is determined, which can be a device terminal of a sewage treatment pool manager or a display screen in a sewage treatment site. The balance tree is updated according to a preset frequency, which can be 5 minutes or 10 minutes.
[0089] In embodiment 6, different from embodiment 1, the method further comprises:
[0090] The fluctuation range of the inflow index and the outflow index is traversed. When the difference is less than or equal to the threshold value, and the inflow index or the outflow index is out of the fluctuation range, the offset is calculated, the balance tree is tilted, the tilt angle is set, the corresponding relationship between the offset and the tilt angle is established, and the adjustment permission of the dosing system of the balance tree is opened.
[0091] If the difference is less than or equal to the threshold value, it means that the reading of the online monitoring device at the inlet and outlet is correct. If the difference is less than or equal to the threshold value, and the inflow index or the outflow index is out of the fluctuation range, it means that the inflow index or the outflow index may have a transient disturbance, that is, it fluctuates sharply in a short time. The part of the inflow index or the outflow index out of the fluctuation range is defined as the offset, the offset is divided into several intervals, and a corresponding tilt angle is set for each interval. According to the interval corresponding to the offset, the corresponding tilt angle is determined, and the balance tree is adjusted to the corresponding tilt angle. At the same time, the adjustment permission of the dosing system of the balance tree is opened, and the reagent is automatically added to the sewage treatment tank, so as to adjust the tilt angle to the initial vertical position. The advantage of this method is that the self-adaptive adjustment of the dosing system can be realized through the angle control of the balance tree.
[0092] In embodiment 7, Figure 6 The water treatment reagent adding method implementation process provided by the embodiment of the application is shown. The step of collecting real-time sensing data by using the vibration sensor pre-installed on the production equipment and setting the weight value corresponding to the vibration sensor is described in detail as follows.
[0093] S401: The source of each vibration sensor is configured, and the attribute data of the source is edited, wherein the attribute data at least includes: installation position, type and sampling frequency.
[0094] The production equipment at which each vibration sensor is installed, that is, the source, is determined, and the attribute data of each source is determined. The attribute data includes: the specific installation position of the vibration sensor, the type of the equipment and the sampling frequency.
[0095] S402: draw a variation curve via the process indicators, taking time as the horizontal coordinate, and single indicators and capacity fractions as the vertical coordinates respectively, write attribute data into the corresponding variation curve via the capacity fraction, integrate all variation curves, and generate a dosing reference map.
[0096] Draw a curve taking time as the horizontal coordinate and each single indicator as the vertical coordinate, draw a curve taking time as the horizontal coordinate and capacity fraction as the vertical coordinate, superimpose the two curves on the same graph, obtain the variation curve, integrate the variation curves corresponding to all single indicators, and obtain the dosing reference map, in other words, the dosing reference map is also a set composed of variation curves, and attribute data of the production equipment is written into the variation curve according to the corresponding relationship between the production equipment and the capacity fraction.
[0097] When the management personnel queries the dosing reference map and finds that the capacity fraction fluctuates sharply (rises or falls), the dosing amount can be manually adjusted in advance.
[0098] Figure 7 A composition structure block diagram of a water treatment agent adding system provided by an embodiment of the present application is shown, and the water treatment agent adding system 1 comprises:
[0099] A drawing module 11 is configured to draw a process flow diagram of a sewage treatment tank, find an inlet and an outlet, collect process indicators of sewage by using online monitoring equipment pre-deployed at the inlet and the outlet, and define the process indicators as inlet indicators and outlet indicators.
[0100] A judgment module 12 is configured to mark a reflux pipeline in the process flow diagram, wherein two ends of the reflux pipeline are located at the inlet and the outlet respectively, set a deployment mode of a check device and an intermediate storage tank in the reflux pipeline, read a concentration parameter of reflux liquid in the intermediate storage tank by using the check device, and define the concentration parameter as a check indicator, set a reflux ratio, create a multi-level verification mechanism, edit an evaluation strategy set, and judge whether the online monitoring equipment and the check device are abnormal.
[0101] An inclination module 13 is configured to create a balanced tree composed of left nodes and right nodes, write the online monitoring equipment and the corresponding check indicators into the left nodes and the right nodes respectively, calculate a difference value, and incline the balanced tree when the difference value is greater than a threshold value.
[0102] A sending module 14 is configured to collect real-time sensing data by using a vibration sensor pre-installed on a production equipment, set a weight value corresponding to the vibration sensor, calculate a capacity fraction of each production equipment via the real-time sensing data and the weight value, establish a correlation between the capacity fraction and the process indicators, draw a dosing reference map taking time as the horizontal coordinate and the capacity fraction and the process indicators as the vertical coordinates, and send the dosing reference map to a dosing system.
[0103] Figure 8 A component structure block diagram of the water treatment agent adding system provided by the embodiment of the present application is shown, and the drawing module 11 comprises:
[0104] The acquisition unit 111 is configured to acquire operation parameters of the sewage treatment tank, wherein the operation parameters at least include turbidity, chemical oxygen demand, agitator rotating speed and tank body temperature;
[0105] The verification unit 112 is configured to cross-verify the process indexes by using the operation parameters.
[0106] The cutting unit 113 is configured to cut the process indexes into several single items.
[0107] The setting unit 114 is configured to set fluctuation ranges, wherein each single item corresponds to a fluctuation range, and when the single item exceeds the fluctuation range, an alarm mechanism is activated.
[0108] Figure 9 A component structure block diagram of the water treatment agent adding system provided by the embodiment of the present application is shown, and the judgment module 12 comprises:
[0109] The correction unit 121 is configured to edit point inspection rules based on the intermediate storage tank, and correct concentration parameters according to artificial inspection results.
[0110] The recording unit 122 is configured to record adjustment processes of the reflux ratio, and generate logs, wherein each reflux ratio corresponds to a log.
[0111] Figure 10 A component structure block diagram of the water treatment agent adding system provided by the embodiment of the present application is shown, and the inclination module 13 comprises:
[0112] The calculation unit 131 is configured to write the water inlet indexes and the check indexes into left nodes, write the water outlet indexes and the check indexes into right nodes, and calculate differences in the left nodes and the right nodes respectively.
[0113] The selection unit 132 is configured to select display terminals of the balance tree, and dynamically update the balance tree according to a preset frequency.
[0114] Figure 11 A component structure block diagram of the water treatment agent adding system provided by the embodiment of the present application is shown, and the sending module 14 comprises:
[0115] The configuration unit 141 is configured to configure sources of each vibration sensor, and edit attribute data of the sources, wherein the attribute data at least includes installation positions, types and sampling frequencies.
[0116] The integration unit 142 is configured to draw a variation curve via the process index, taking time as the horizontal coordinate, and taking single item and capacity score as the vertical coordinate respectively, write attribute data into the corresponding variation curve via the capacity score, integrate all the variation curves, and generate a dosing reference map.
[0117] The drawing module 11 is mainly configured to complete the step S100, the judging module 12 is mainly configured to complete the step S200, the tilting module 13 is mainly configured to complete the step S300, and the sending module 14 is mainly configured to complete the step S400.
[0118] The acquisition unit 111 is mainly configured to complete the step S101, the verifying unit 112 is mainly configured to complete the step S102, the cutting unit 113 is mainly configured to complete the step S103, and the setting unit 114 is mainly configured to complete the step S104.
[0119] The correcting unit 121 is mainly configured to complete the step S201, and the recording unit 122 is mainly configured to complete the step S202.
[0120] The calculating unit 131 is mainly configured to complete the step S301, and the selecting unit 132 is mainly configured to complete the step S302.
[0121] The configuring unit 141 is mainly configured to complete the step S401, and the integration unit 142 is mainly configured to complete the step S402.
[0122] The technical features of the above-described embodiments can be combined in any manner, and to make the description concise, all possible combinations of the technical features in the above-described embodiments are not described, however, as long as the combinations of the technical features do not exist contradictory, they should be considered as the scope of the present disclosure.
[0123] The above-described embodiments only express several implementation manners of the present disclosure, and the description is relatively specific and detailed, however, it should not be understood as the limitation on the patent scope of the present disclosure. It should be noted that, for those skilled in the art, without departing from the concept of the present disclosure, several modifications and improvements can be made, which should be included in the protection scope of the present disclosure. Therefore, the patent protection scope of the present disclosure should be subject to the appended claims.
[0124] The above-described only is the preferred embodiment of the present disclosure, and does not limit the present disclosure, any modification, equivalent replacement and improvement made within the spirit and principle of the present disclosure should be included in the protection scope of the present disclosure.
Claims
1. A method of adding a water treatment chemical, characterized by, The method comprises: drawing a process flow diagram of a sewage treatment tank, finding an inlet and an outlet, collecting process indexes of sewage by using online monitoring devices deployed in advance at the inlet and the outlet, and defining the process indexes as inlet indexes and outlet indexes; marking a reflux pipeline in the process flow diagram, wherein two ends of the reflux pipeline are located at the inlet and the outlet respectively, setting a deployment mode of a checking device and an intermediate storage tank in the reflux pipeline, reading a concentration parameter of reflux liquid in the intermediate storage tank by using the checking device, and defining the concentration parameter as a checking index, setting a reflux ratio, creating a multi-level verification mechanism, editing an evaluation strategy set, and judging whether the online monitoring devices and the checking device are abnormal; the multi-level verification mechanism refers to that, in each reflux ratio, the inlet indexes and the outlet indexes are verified by using the checking index; creating a balanced tree composed of left nodes and right nodes, writing the online monitoring devices and corresponding checking indexes into the left nodes and the right nodes respectively, calculating a difference value, and tilting the balanced tree when the difference value is greater than a threshold value; collecting real-time sensing data by using vibration sensors installed in advance on production devices, setting weight values corresponding to the vibration sensors one by one, calculating a production capacity score of each production device by using the real-time sensing data and the weight values, establishing a correlation between the production capacity score and the process indexes, drawing a dosing reference diagram with time as the horizontal coordinate and the production capacity score and the process indexes as the vertical coordinate, and sending the dosing reference diagram to a dosing system; iterating fluctuation ranges of the inlet indexes and the outlet indexes, calculating a deviation when the difference value is less than or equal to the threshold value and the inlet indexes or the outlet indexes are out of the fluctuation ranges, tilting the balanced tree, setting a tilting angle, establishing a corresponding relationship between the deviation and the tilting angle, and opening adjustment permissions of the dosing system to the balanced tree.
2. The water treatment chemical addition method of claim 1, wherein, The step of drawing a process flow diagram of a sewage treatment tank and finding an inlet and an outlet comprises: collecting operation parameters of the sewage treatment tank, wherein the operation parameters at least include turbidity, chemical oxygen demand, agitator speed and tank temperature; cross- verifying the process indexes by using the operation parameters.
3. The water treatment chemical addition method of claim 1, wherein, The step of collecting process indexes of sewage and defining the process indexes as inlet indexes and outlet indexes comprises: dividing the process indexes into a plurality of single items; setting fluctuation ranges, wherein each single item corresponds to a fluctuation range, and an alarm mechanism is activated when a single item is out of the fluctuation range.
4. The water treatment chemical addition method of claim 1, wherein The step of reading a concentration parameter of reflux liquid in an intermediate storage tank, defining the concentration parameter as a checking index, setting a reflux ratio, and creating a multi-level verification mechanism comprises: editing a point inspection rule based on the intermediate storage tank, and correcting the concentration parameter according to a manual inspection result; recording an adjustment process of the reflux ratio, and generating a log.
5. The water treatment chemical addition method of claim 1, wherein, The step of creating a balanced tree composed of left nodes and right nodes, and writing online monitoring devices and corresponding checking indexes into the left nodes and the right nodes respectively comprises: writing the inlet indexes and the checking indexes into the left nodes, writing the outlet indexes and the checking indexes into the right nodes, and calculating difference values in the left nodes and the right nodes respectively; selecting a display terminal of the balanced tree, and dynamically updating the balanced tree according to a preset frequency.
6. The water treatment chemical addition method of claim 3, wherein, The step of collecting real-time sensing data by using the vibration sensor pre-installed on the production equipment and setting a weight value corresponding to the vibration sensor comprises: configuring the source of each vibration sensor, and editing attribute data of the source, wherein the attribute data at least includes: installation position, type and sampling frequency; drawing a variation curve via the process index, taking time as the horizontal coordinate, and taking single item and capacity fraction as the vertical coordinate respectively, writing attribute data into the corresponding variation curve via the capacity fraction, integrating all variation curves, and generating a dosing reference graph.
7. A water treatment chemical addition system characterized by, The water treatment agent adding method comprises the system of claim 1. The drawing module is used to draw a process flow diagram of the sewage treatment tank, find out the water inlet and the water outlet, collect process indexes of sewage by using online monitoring equipment pre-deployed at the water inlet and the water outlet, and define the process indexes as water inlet indexes and water outlet indexes. The judgment module is used to mark a reflux pipeline in the process flow diagram, wherein two ends of the reflux pipeline are located at the water inlet and the water outlet respectively, set a deployment mode of the checking equipment and the intermediate tank in the reflux pipeline, read a concentration parameter of reflux liquid in the intermediate tank by using the checking equipment, and define the concentration parameter as a checking index, set a reflux ratio, create a multi-level verification mechanism, edit an evaluation strategy set, and judge whether the online monitoring equipment and the checking equipment are abnormal. The tilt module is used to create a balanced tree composed of left nodes and right nodes, write the online monitoring equipment and the corresponding checking index into the left nodes and the right nodes respectively, calculate a difference value, and tilt the balanced tree when the difference value is greater than a threshold value. The sending module is used to collect real-time sensing data by using the vibration sensor pre-installed on the production equipment, set a weight value corresponding to the vibration sensor, calculate a capacity fraction of each production equipment via the real-time sensing data and the weight value, establish a correlation between the capacity fraction and the process index, draw a dosing reference graph taking time as the horizontal coordinate and the capacity fraction and the process index as the vertical coordinate, and send the dosing reference graph to a dosing system.
8. The water treatment chemical addition system of claim 7, wherein, The drawing module comprises: The acquisition unit is used to acquire operation parameters of the sewage treatment tank, wherein the operation parameters at least include: turbidity, chemical oxygen demand, agitator speed and tank temperature. The verification unit is used to cross-verify the process indexes by using the operation parameters. The cutting unit is used to cut the process indexes into a plurality of single items. The setting unit is used to set a fluctuation range, wherein each single item corresponds to a fluctuation range, and an alarm mechanism is activated when the single item exceeds the fluctuation range.
9. The water treatment chemical addition system of claim 7, wherein, The judgment module comprises: The correction unit is used to edit a point inspection rule based on the intermediate tank, and correct the concentration parameter according to a manual inspection result. The recording unit is used to record an adjustment process of the reflux ratio, and generate a log.
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