Valve end face machining tool
By introducing a lead screw guide slide and a high-pressure gas-driven fixing mechanism into the valve end face machining machine tool, the valve position is automatically adjusted and clamped at multiple points. Combined with the servo motor-driven milling cutter head for machining, the problem of low efficiency in manual position correction in the prior art is solved, and high-precision and safe valve end face machining is achieved.
Patent Information
- Application Number
- CN202511675119.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-15
- Publication Date
- 2026-01-23
AI Technical Summary
Existing valve end face processing machine tools require manual correction of the position when clamping and fixing valves, which is inefficient, inaccurate, and poses safety hazards. They also cannot adapt to valves of different specifications.
It adopts a ball screw guide slide and a high-pressure gas driven fixing mechanism. Automatic vertical adjustment and multi-point clamping of valve are achieved through straightening blocks and fixing columns. The end face is processed by a servo motor driven milling cutter, and a chip collection box is equipped for automatic cleaning and cooling.
It enables automatic positioning and multi-point clamping of valve end faces, improving machining accuracy and efficiency, reducing manual operation, lowering safety risks, simplifying the machining process, and extending the service life of machine tools.
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Figure CN121373522A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of valve machining, in particular to a valve end face machining machine tool. BACKGROUND
[0002] With the development of society, as the core component of the fluid control system, the valve is widely used in many industrial fields such as petroleum, chemical industry, water conservancy, and power, and the machining precision of the end face directly determines the sealing performance and service life of the valve. The valve end face needs to be closely attached to the pipe flange or other components. If the flatness error, perpendicularity deviation or surface roughness of the end face exceeds the standard, it will cause fluid leakage, not only causing resource waste, but also possibly causing safety accidents.
[0003] However, the existing valve end face machining machine tool generally needs manual correction when clamping and fixing the valve. The main reason is that the structures of different types of valves are quite different, and the existing clamping mechanism is designed with fixed size and cannot adapt to valves of different specifications, resulting in problems such as the end face not being perpendicular to the machining tool and the center axis deviating from the machining reference line after the valve is placed on the machining table. In addition, the existing clamping mechanism lacks automatic positioning and correction functions, and can only clamp the valve through a simple mechanical clamp, which cannot sense the actual position deviation of the valve, so manual position adjustment is necessary through visual observation and the use of tools such as a level or a caliper. SUMMARY
[0004] The purpose of the present application is to provide a valve end face machining machine tool that solves the problem of manual correction of the position of the valve when clamping and fixing the valve in the existing valve end face machining machine tool, low efficiency, poor precision, and large safety hazards.
[0005] To achieve the above purpose, the present application is implemented by the following technical scheme: a bearing plate is provided, the top of the bearing plate is fixedly connected with a gantry, the cross beam of the gantry is fixedly installed with a lead screw guide rail sliding table one on both the two upright columns, the sliding table of the lead screw guide rail sliding table one is fixedly installed with a lead screw guide rail sliding table two, the sliding table of the lead screw guide rail sliding table two is fixedly installed with a mounting bracket, the top of the bearing plate is fixedly installed with a iron filings collecting box, and the top of the iron filings collecting box is fixedly installed with a lead screw guide rail sliding table three; A machining mechanism is provided for machining the end face of the valve, and the machining mechanism is fixedly installed on the outer wall of the mounting bracket. A fixing mechanism is provided for fixing the valve, and the fixing mechanism is fixedly installed on the sliding table of the lead screw guide rail sliding table three.
[0006] Preferably, the fixing mechanism comprises two T-shaped frames fixedly installed on the three-slides of the linear guide sliding table, three installation cavities one opened in the T-shaped frames, a connecting rod slidingly installed in the installation cavity one, a correction block fixedly installed at the front end of the connecting rod, a spring one fixedly installed in the installation cavity one, the rear end of the connecting rod being fixedly connected with the spring one, a gas distribution pipe one fixedly connected to the outer wall of the two T-shaped frames, the gas outlet end of the gas distribution pipe one being communicated with the installation cavity one, and the gas inlet end of the gas distribution pipe one being connected with the gas supply equipment outside.
[0007] Preferably, the fixing mechanism further comprises two installation blocks fixedly connected to the three-slides of the linear guide sliding table, the two installation blocks being located on the opposite sides of the two T-shaped frames, a plurality of installation cavities two opened in the installation blocks, a fixing column slidingly installed in the installation cavity two, a spring two fixedly installed in the installation cavity two, the rear end of the fixing column being fixedly connected with the spring two, a gas guide cavity opened in the installation block, the gas guide cavity being communicated with the plurality of installation cavities two, a gas distribution pipe two fixedly connected to the outer wall of the two installation blocks, the gas outlet end of the gas distribution pipe two being communicated with the gas guide cavity, and the gas inlet end of the gas distribution pipe two being connected with the gas supply equipment outside.
[0008] Preferably, the processing mechanism comprises a servo motor fixedly installed in the installation frame, a drive shaft one fixedly installed at the output end of the servo motor, a milling cutter disc fixedly connected to the bottom of the drive shaft one, and a protective cover fixedly installed at the bottom of the installation frame, the drive shaft one and the milling cutter disc being located in the interior of the protective cover.
[0009] Preferably, the scrap iron collecting box comprises a box body fixedly installed at the top of the bearing plate, a grating plate fixedly connected to the top of the box body, two material guide blocks fixedly installed at the top of the bearing plate, the material guide blocks being located in the interior of the box body, a sealing door hingedly connected to the side wall of the box body, a support plate fixedly connected to the top of the grating plate, and the three-slides of the linear guide sliding table being fixedly installed at the top of the support plate.
[0010] Preferably, the outer wall of the installation frame is fixedly connected with a connecting frame, a drive shaft two is rotatably installed in the interior of the connecting frame, and a cleaning disc is fixedly installed at the bottom of the drive shaft two.
[0011] Preferably, a synchronous belt groove one is opened in the outer wall of the drive shaft two, a synchronous belt groove two is opened in the outer wall of the drive shaft one, and a synchronous belt is sleeved on the outer walls of the synchronous belt groove one and the synchronous belt groove two.
[0012] Preferably, the synchronous belt penetrates through the protective cover, a partition plate is fixedly connected in the interior of the protective cover, the drive shaft one penetrates through the partition plate, and the synchronous belt groove two and the synchronous belt are located above the partition plate.
[0013] Preferably, the inside of the protective cover is fixedly provided with a laser vision sensor and a spray head, and the laser vision sensor and the spray head penetrate the partition plate.
[0014] Preferably, the milling cutter head, the detection head of the laser vision sensor and the nozzle of the spray head are located at the bottom of the partition plate.
[0015] To sum up, the present application has the following at least one beneficial technical effect: 1. By setting the fixing mechanism, when in use, high-pressure gas is introduced into installation cavity one of the T-shaped frame through the gas distribution pipe, the high-pressure gas drives the connecting rod to drive the correction block to extend outward, the three correction blocks of the T-shaped frame on both sides apply pressure from both sides of the valve pipe, and the principle of multi-point synchronous extrusion is used to automatically adjust the valve to be perpendicular to the bearing plate, realize position correction, then high-pressure gas is introduced into the gas guide cavity and installation cavity two of the installation block through the gas distribution pipe two, the plurality of fixing columns are driven to extend outward, multi-point clamping and fixing are realized from both sides of the valve, and the correction block and the fixing column are respectively matched with spring one and spring two, which can be self-adapted to stretch and retract according to the size of the valve, adapt to different models of valves, solve the problem of manual correction of the position of the existing machine tool, not only save the manual operation steps, improve the machining efficiency, but also ensure the correction accuracy through the mechanical structure, reduce the product scrap rate, reduce the frequency of manual approach to the machine tool, and improve the operation safety.
[0016] 2. By setting the machining mechanism, when in use, the servo motor drives the drive shaft one to rotate at high speed, the cutting edge of the milling cutter head is used for cutting and milling the valve end face, the end face flatness and precision control are realized, the drive shaft one drives the drive shaft two to rotate through the synchronous belt groove two, the synchronous belt and the synchronous belt groove one, the drive shaft two drives the cleaning disc to rotate, the valve end face can be polished and cleaned before machining, rust and impurities on the end face are removed, and the spray head in the protective cover sprays cooling liquid during machining, which can cool the milling cutter head and assist in removing the end face debris. The cleaning and cutting and milling functions are integrated, no additional cleaning equipment is needed, the machining process is simplified, the end face cleanliness is ensured, the machining precision is not affected by impurities, and the valve end face machining quality and machining continuity are improved.
[0017] 3. By setting the iron filings collection box, the iron filings generated during machining fall into the box through the gap of the grid plate under the action of gravity, the grid plate can prevent larger impurities or unprocessed parts from falling into the collection box, and the support plate provides a stable installation basis for the third screw rod guide rail sliding table, the guide block in the box is designed to be inclined, which can guide the iron filings to concentrate at the bottom of the box, avoid the iron filings from scattering in the box, and when cleaning is needed, the iron filings can be taken out by opening the sealing door, realizing automatic collection and centralized processing of the iron filings, avoiding the iron filings from scattering on the machine tool table or the ground, reducing the cleaning workload, preventing the iron filings from entering the machine tool moving parts to affect the normal operation of the equipment, prolonging the service life of the machine tool, and keeping the machining environment clean. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the overall structure of the present invention; Figure 2 This is a side view and a cross-sectional structural diagram of the protective cover of the present invention; Figure 3 for Figure 2 Enlarged structural diagram at point A in the middle; Figure 4 This is a cross-sectional structural diagram of the T-shaped frame in the fixing mechanism of the present invention; Figure 5 for Figure 4 Enlarged structural diagram at point B; Figure 6 This is a cross-sectional structural diagram of the mounting block in the fixing mechanism of the present invention; Figure 7 for Figure 6 Enlarged structural diagram at point C; Figure 8 This is a schematic diagram of the exploded structure of the scrap collection box of the present invention.
[0019] The components include: 1. Load-bearing plate; 2. Gantry frame; 3. Lead screw guide rail slide table one; 4. Lead screw guide rail slide table two; 5. Mounting frame; 6. Machining mechanism; 601. Servo motor; 602. Drive shaft one; 603. Milling cutter disc; 604. Protective cover; 7. Iron chip collection box; 701. Box body; 702. Grating plate; 703. Guide block; 704. Sealing door; 705. Support plate; 8. Lead screw guide rail slide table three; 9. Fixing mechanism; 901. T-shaped frame; 902. Mounting cavity one; 903. Connecting rod; 904. Correcting block; 905. Spring one; 906. Air distribution pipe one; 907. Mounting block; 908. Mounting cavity two; 909. Fixing column; 910. Spring two; 911. Air distribution pipe two; 10. Connecting frame; 11. Drive shaft two; 12. Cleaning disc; 13. Synchronous belt groove one; 14. Synchronous belt groove two; 15. Synchronous belt; 16. Partition plate; 17. Laser vision sensor; 18. Nozzle. Detailed Implementation
[0020] The following is in conjunction with the appendix Figure 1 - Appendix Figure 8 The present invention will be further described in detail below.
[0021] The application provides a valve end face processing machine tool, which comprises a bearing plate 1, which is the basic support of the whole machine tool and is used for bearing a gantry 2 and a iron chip collecting box 7, and guarantees the stable installation position of each component, the top of the bearing plate 1 is fixedly connected with the gantry 2, the gantry 2 adopts a frame structure and provides an installation carrier for each component, and simultaneously facilitates the movement of a processing mechanism 6 above the valve, the crossbeam of the gantry 2 is fixedly installed with a lead screw guide rail sliding table one 3 on two columns, the lead screw guide rail sliding table one 3 can realize the movement in the horizontal direction of the crossbeam of the gantry 2 and the vertical direction of the column, provides power for the position adjustment of the processing mechanism 6, the sliding table of the lead screw guide rail sliding table one 3 is fixedly installed with a lead screw guide rail sliding table two 4, the lead screw guide rail sliding table two 4 can realize the movement perpendicular to the horizontal direction of the lead screw guide rail sliding table one 3, cooperates with the lead screw guide rail sliding table one 3 to realize the position adjustment of the processing mechanism 6 in three-dimensional space, the sliding table of the lead screw guide rail sliding table two 4 is fixedly installed with a mounting rack 5, the mounting rack 5 is used for fixedly installing the processing mechanism 6 and a connecting frame 10, and integrates the processing components into one, the top of the bearing plate 1 is fixedly installed with the iron chip collecting box 7, the iron chip collecting box 7 is used for collecting the iron chips generated in the processing process, avoids the pollution of the iron chips to the environment or the influence of the iron chips on the equipment operation, the top of the iron chip collecting box 7 is fixedly installed with a lead screw guide rail sliding table three 8, the lead screw guide rail sliding table three 8 can drive a fixing mechanism 9 and a valve to move in the horizontal direction, adjusts the relative position of the valve and the processing mechanism 6, and facilitates the processing of the end faces of different positions.
[0022] The processing mechanism 6 is used for processing the valve end face, realizes the cutting and milling of the valve end face through the rotation of a milling cutter disc 603, the processing mechanism 6 is fixedly installed on the outer wall of the mounting rack 5 and can move synchronously with the mounting rack 5, and ensures the accurate processing position.
[0023] The fixing mechanism 9 is used for fixing the valve and preventing the displacement of the valve in the processing process to cause processing error, the fixing mechanism 9 is fixedly installed on the sliding table of the lead screw guide rail sliding table three 8 and can move with the lead screw guide rail sliding table three 8, and is convenient for conveying the valve to the processing position.
[0024] The fixing mechanism 9 comprises two T-shaped racks 901 fixedly installed on the slide table three 8 of the lead screw guide slide, which are symmetrically distributed to provide support for valve position correction, three installation cavities one 902 are opened in the T-shaped racks 901 to provide installation space for the connecting rods 903 and the springs one 905, while limiting the movement direction of the connecting rods 903 to ensure that they are stretched and retracted in the horizontal direction, the connecting rods 903 are slidingly installed in the installation cavities one 902 and can slide in the installation cavities one 902 to transmit the thrust of high-pressure gas to drive the correction blocks 904 to move, the correction blocks 904 are fixedly installed at the front ends of the connecting rods 903 and directly contact the valve pipes, and the valve position correction is realized through the synchronous extrusion of the correction blocks 904, the springs one 905 are fixedly installed in the installation cavities one 902 and have elastic reset functions to pull the connecting rods 903 and the correction blocks 904 back to the initial positions after the gas is cut off, so that the valve is conveniently taken out, the springs one 905 are fixedly connected with the rear ends of the connecting rods 903, so that the springs one 905 can directly exert pulling force on the connecting rods 903, the gas distribution pipes one 906 are fixedly connected to the outer walls of the two T-shaped racks 901 and are used to transport external high-pressure gas into the installation cavities one 902 to provide power for the extension of the correction blocks 904, the gas outlet ends of the gas distribution pipes one 906 are communicated with the installation cavities one 902 to ensure that the high-pressure gas can smoothly enter the installation cavities one 902, and the gas inlet ends of the gas distribution pipes one 906 are connected with external gas supply equipment to realize continuous supply or cut-off control of high-pressure gas.
[0025] The fixing mechanism 9 further comprises two mounting blocks 907 fixedly connected to the screw rod guide rail sliding table three 8, two mounting blocks 907 are used for mounting fixed columns 909, two mounting blocks 907 are located on opposite sides of the two T-shaped frames 901, a plurality of mounting cavities two 908 are opened in the mounting blocks 907, the mounting cavities two 908 provide mounting spaces for the fixed columns 909 and the springs two 910, and limit the movement direction of the fixed columns 909, the fixed columns 909 are slidingly installed in the mounting cavities two 908, the fixed columns 909 can slide in the mounting cavities two 908, the front ends are in direct contact with the valve outer wall, stable clamping is realized through multi-point contact, the springs two 910 are fixedly installed in the mounting cavities two 908, the springs two 910 have an elastic reset function, and can push the fixed columns 909 to retract after the gas is cut off, facilitating valve taking and placing, the springs two 910 are fixedly connected with the rear ends of the fixed columns 909, so that the springs two 910 can directly exert a reset force on the fixed columns 909, a gas guide cavity is opened in the mounting blocks 907, the gas guide cavity is used for uniformly distributing high-pressure gas input by the gas distribution pipe two 911 to the plurality of mounting cavities two 908, and synchronous extension of all the fixed columns 909 is ensured, the gas guide cavity is in communication with the plurality of mounting cavities two 908, gas distribution is realized, the gas distribution pipe two 911 is fixedly connected to the outer walls of the two mounting blocks 907, and the gas distribution pipe two 911 is used for conveying high-pressure gas from the outside to the gas guide cavity to provide power for the extension of the fixed columns 909, the gas outlet end of the gas distribution pipe two 911 is in communication with the gas guide cavity, ensuring that the gas smoothly enters the gas guide cavity, and the gas inlet end of the gas distribution pipe two 911 is connected with the external gas supply equipment, realizing control of gas supply.
[0026] The processing mechanism 6 comprises a servo motor 601 fixedly installed in the mounting frame 5, the servo motor 601 provides power for the processing mechanism 6, a drive shaft one 602 fixedly installed at the output end of the servo motor 601, the drive shaft one 602 is used for transmitting the power of the servo motor 601 to drive the milling cutter disc 603 to rotate, and simultaneously drives the drive shaft two 11 to rotate through the synchronous belt, the milling cutter disc 603 is fixedly connected to the bottom of the drive shaft one 602, the edge of the milling cutter disc 603 is provided with a cutting edge, and the valve end face can be cut and milled at high speed to realize end face flattening and precision control, the protective cover 604 is fixedly installed at the bottom of the mounting frame 5, the protective cover 604 is used for shielding the milling cutter disc 603 and the cleaning disc 12, preventing iron filings from splashing and hurting people during processing, and the drive shaft one 602 and the milling cutter disc 603 are located in the interior of the protective cover 604, ensuring that the key processing components are completely protected.
[0027] The iron filings collecting box 7 comprises a box body 701 fixedly installed on the top of the bearing plate 1, which is used for storing the iron filings generated during processing; a grating plate 702 fixedly connected to the top of the box body 701, which is provided with uniform gaps on the surface, so that the iron filings can fall into the box body 701 while blocking larger parts or impurities from falling in; two guide blocks 703 fixedly installed on the top of the bearing plate 1, which are inclined and can guide the iron filings falling into the box body 701 to the bottom, facilitating subsequent cleaning; the guide blocks 703 are located inside the box body 701, ensuring the guiding effect on the iron filings; a sealing door 704 hingedly connected to the side wall of the box body 701, which can be opened and closed, facilitating the cleaning of the iron filings in the box body 701 when opened, and preventing the iron filings from scattering or impurities from leaking when closed; a supporting plate 705 fixedly connected to the top of the grating plate 702; and a screw rod guide rail sliding table three 8 fixedly installed on the top of the supporting plate 705, which provides a stable installation plane for the screw rod guide rail sliding table three 8.
[0028] The outer wall of the mounting frame 5 is fixedly connected with a connecting frame 10, which is used for installing a driving shaft two 11. The driving shaft two 11 is rotatably installed in the connecting frame 10. The driving shaft two 11 can rotate in the connecting frame 10 to drive the cleaning disc 12 to rotate. The bottom of the driving shaft two 11 is fixedly installed with the cleaning disc 12. The surface of the cleaning disc 12 is provided with cleaning brushes, which can clean the valve end face when rotating and remove surface impurities.
[0029] The outer wall of the driving shaft two 11 is provided with a synchronous belt groove one 13, which is used for installing a synchronous belt 15 to prevent the synchronous belt 15 from slipping during transmission. The outer wall of the driving shaft one 602 is provided with a synchronous belt groove two 14, which cooperates with the synchronous belt groove one 13 to ensure that the synchronous belt 15 can stably transmit power. The outer walls of the synchronous belt groove one 13 and the synchronous belt groove two 14 are sleeved with the synchronous belt 15, which is used for connecting the driving shaft one 602 and the driving shaft two 11 to realize the synchronous rotation of the two, without the need to additionally provide a power source for the driving shaft two 11.
[0030] The synchronous belt 15 penetrates through the protective cover 604 to ensure that the synchronous belt 15 can transmit power inside and outside the protective cover 604. The inside of the protective cover 604 is fixedly connected with a partition plate 16. The driving shaft one 602 penetrates through the partition plate 16. The synchronous belt groove two 14 and the synchronous belt 15 are located above the partition plate 16 to ensure that the transmission components are isolated from the processing area.
[0031] The inside of the protective cover 604 is fixedly installed with a laser vision sensor 17 and a spray head 18. The laser vision sensor 17 is used for detecting the position and processing precision of the valve end face to automatically adjust the position of the processing mechanism 6. The spray head 18 is used for spraying cooling liquid to cool and clean the iron filings of the milling cutter disc 603 and the processing end face. The laser vision sensor 17 and the spray head 18 both penetrate through the partition plate 16 to ensure that they can extend to the processing area to play a role.
[0032] The milling cutter head 603, the detection head of the laser vision sensor 17 and the nozzle of the spray head 18 are all located at the bottom of the partition plate 16, so that they can directly act on the valve end face, ensuring the machining, detection and cooling effects.
[0033] Working principle: first, place the valve to be machined stably on the slide table of the lead screw guide slide table three 8 at the central position, and ensure that the end face to be machined of the valve faces the machining mechanism 6, and at the same time, the valve is located between the two mounting blocks 907.
[0034] Then, control the external high-pressure gas supply equipment to input high-pressure gas into the gas distribution pipe one 906, and the high-pressure gas is evenly distributed to the three mounting cavities one 902 of the two T-shaped frames 901 through the gas outlet end of the gas distribution pipe one 906, and the high-pressure gas forms an outward thrust in the mounting cavity one 902, pushing the connecting rod 903 to slide outward along the inner wall of the mounting cavity one 902, and the connecting rod 903 synchronously drives the front end of the correction block 904 to extend out, and the three correction blocks 904 of the two T-shaped frames 901 correspond to different pipelines of the valve respectively, and apply uniform extrusion force from the left and right sides of the pipeline, so as to automatically adjust the valve to a vertical state with the bearing plate 1, if the valve initially exists inclination, a certain side correction block 904 will first contact the valve and apply a thrust, until the valve is balanced in each direction, and the position is accurately corrected.
[0035] Then, keep the gas supply state of the gas distribution pipe one 906, and at the same time, control the external gas supply equipment to input high-pressure gas into the gas distribution pipe two 911, and the high-pressure gas enters the gas guide cavity of the two mounting blocks 907 through the gas outlet end of the gas distribution pipe two 911, and the gas guide cavity evenly distributes the high-pressure gas to the plurality of mounting cavities two 908, and the high-pressure gas pushes the fixed column 909 to slide outward along the cavity wall in the mounting cavity two 908, and the plurality of fixed columns 909 of the two mounting blocks 907 synchronously extend out, and apply clamping force from the left and right outer walls of the valve, so as to firmly fix the valve on the slide table of the lead screw guide slide table three 8.
[0036] Subsequently, start the laser vision sensor 17 inside the protective cover 604, the laser vision sensor 17 emits a laser beam to irradiate the end face to be machined of the valve, obtains the actual position coordinates of the end face by receiving the reflected laser, and transmits the data to the PLC control system of the machine tool in real time; then, the control system drives the lead screw guide slide table one 3, the lead screw guide slide table two 4 and the lead screw guide slide table three 8 respectively, and the three cooperate to accurately align the cutting edge of the milling cutter head 603 with the machining starting position of the end face to be machined of the valve.
[0037] If there are rust, oil stains or impurities on the valve end face, the end face needs to be cleaned first. The valve is moved backward by the lead screw guide rail sliding table three 8, so that the end face to be processed moves to the cleaning disc 12 position. Then start the servo motor 601, the servo motor 601 drives the driving shaft one 602 to rotate, the driving shaft one 602 passes through the synchronous belt groove two 14, the synchronous belt 15 and the synchronous belt groove one 13 of the driving shaft two 11, drives the driving shaft two 11 to rotate synchronously, the driving shaft two 11 drives the cleaning disc 12 at the bottom to rotate, the wear-resistant brush on the surface of the cleaning disc 12 contacts with the valve end face, and the rust and impurities on the end face are removed by friction.
[0038] Then, control the lead screw guide rail sliding table two 4 to drive the mounting frame 5 to slowly descend, so that the cutting edge of the milling cutter disc 603 gradually contacts the valve end face to be processed. The driving shaft one 602 drives the milling cutter disc 603 to rotate at high speed. The cutting edge on the edge of the milling cutter disc 603 mills the valve end face. During the processing, start the nozzle 18 in the protective cover 604, and the nozzle 18 sprays cooling liquid to the contact area between the milling cutter disc 603 and the processed end face.
[0039] The iron filings generated during the processing fall into the box body 701 of the iron filings collecting box 7 through the gaps on the surface of the grid plate 702 under the action of gravity. The two guide blocks 703 in the box body 701 are designed to be inclined. The falling iron filings are concentrated and accumulated at the bottom center of the box body 701 under the guidance of the guide blocks 703.
Claims
1. A valve end face processing machine tool, comprising a support plate (1), wherein a gantry frame (2) is fixedly connected to the top of the support plate (1), characterized in that: The gantry frame (2) is fixedly installed with a screw guide rail slide table one (3) on the crossbeam and the two columns. The screw guide rail slide table two (4) is fixedly installed on the slide table of the screw guide rail slide table one (3). The slide table of the screw guide rail slide table two (4) is fixedly installed with an installation frame (5). The top of the bearing plate (1) is fixedly installed with a scrap collection box (7). The top of the scrap collection box (7) is fixedly installed with a screw guide rail slide table three (8). The processing mechanism (6) is used to process the valve end face and is fixedly installed on the outer wall of the mounting frame (5); Fixing mechanism (9), the fixing mechanism (9) is used to fix the valve, and the fixing mechanism (9) is fixedly installed on the slide of the screw guide slide three (8).
2. The valve end face machining machine tool according to claim 1, characterized in that, The fixing mechanism (9) includes two T-shaped frames (901) fixedly installed on the slide of the lead screw guide slide three (8), three mounting cavities (902) opened inside the T-shaped frames (901), a connecting rod (903) slidably installed inside the mounting cavity (902), a straightening block (904) fixedly installed at the front end of the connecting rod (903), a spring (905) fixedly installed inside the mounting cavity (902), the spring (905) being fixedly connected to the rear end of the connecting rod (903), and a gas distribution pipe (906) fixedly connected to the outer wall of the two T-shaped frames (901). The outlet end of the gas distribution pipe (906) is connected to the mounting cavity (902), and the inlet end of the gas distribution pipe (906) is connected to an external gas supply device.
3. The valve end face processing machine tool according to claim 2, characterized in that, The fixing mechanism (9) further includes two mounting blocks (907) fixedly connected to the slide of the three slide of the lead screw guide rail (8). The two mounting blocks (907) are located on opposite sides of the two T-shaped frames (901). Multiple mounting cavities (908) are opened inside the mounting blocks (907). A fixed column (909) is slidably installed inside the mounting cavity (908). A spring (910) is fixedly installed inside the mounting cavity (908). The spring (910) is fixedly connected to the rear end of the fixed column (909). An air guide cavity is opened inside the mounting block (907). The air guide cavity is connected to the multiple mounting cavities (908). A gas distribution pipe (911) is fixedly connected to the outer wall of the two mounting blocks (907). The outlet end of the gas distribution pipe (911) is connected to the air guide cavity. The inlet end of the gas distribution pipe (911) is connected to an external air supply device.
4. The valve end face machining machine tool according to claim 1, characterized in that, The processing mechanism (6) includes a servo motor (601) fixedly installed inside the mounting frame (5), a drive shaft (602) fixedly installed at the output end of the servo motor (601), a milling cutter disc (603) fixedly connected to the bottom of the drive shaft (602), and a protective cover (604) fixedly installed at the bottom of the mounting frame (5). The drive shaft (602) and the milling cutter disc (603) are both located inside the protective cover (604).
5. A valve end face machining machine tool according to claim 1, characterized in that, The scrap collection box (7) includes a box body (701) fixedly installed on the top of the support plate (1), a grid plate (702) fixedly connected to the top of the box body (701), two guide blocks (703) fixedly installed on the top of the support plate (1), the guide blocks (703) being located inside the box body (701), a sealing door (704) hinged to the side wall of the box body (701), a support plate (705) fixedly connected to the top of the grid plate (702), and a screw guide rail slide three (8) fixedly installed on the top of the support plate (705).
6. A valve end face processing machine tool according to claim 4, characterized in that, The outer wall of the mounting bracket (5) is fixedly connected to a connecting bracket (10), and a second drive shaft (11) is rotatably mounted inside the connecting bracket (10). A cleaning disc (12) is fixedly mounted at the bottom of the second drive shaft (11).
7. A valve end face machining machine tool according to claim 6, characterized in that, The outer wall of the second drive shaft (11) is provided with a first synchronous belt groove (13), the outer wall of the first drive shaft (602) is provided with a second synchronous belt groove (14), and a synchronous belt (15) is fitted on the outer walls of the first synchronous belt groove (13) and the second synchronous belt groove (14).
8. A valve end face machining machine tool according to claim 7, characterized in that, The synchronous belt (15) passes through the protective cover (604), and a partition (16) is fixedly connected inside the protective cover (604). The drive shaft (602) passes through the partition (16), and the synchronous belt groove (14) and the synchronous belt (15) are located above the partition (16).
9. A valve end face machining machine tool according to claim 8, characterized in that, The protective cover (604) is equipped with a laser vision sensor (17) and a nozzle (18), both of which penetrate the partition (16).
10. A valve end face machining machine tool according to claim 9, characterized in that, The milling cutter head (603), the detection head of the laser vision sensor (17), and the nozzle of the spray head (18) are all located at the bottom of the partition (16).
Citation Information
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