Automatic dismounting device and method for positioning tool and automatic recovery system formed by automatic dismounting device and method
By designing an automatic disassembly device and recycling system, the automatic separation and recycling of PCB boards and positioning fixtures were achieved, solving the problems of low efficiency and poor safety of traditional manual operation, and improving production efficiency and equipment compatibility.
Patent Information
- Application Number
- CN202511654637.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-12
- Publication Date
- 2026-02-06
AI Technical Summary
Traditional manual PCB board disassembly and positioning tooling operations are inefficient, labor-intensive, inconsistent, and unsafe. Existing automated equipment takes a long time to switch between models, limiting production cycle time.
Design an automatic disassembly device for positioning fixtures, including a flip-top assembly and a buckle release assembly. The flip-top drive component drives the guide shaft, rocker arm and flip-top lever to rotate synchronously, realizing the automatic flipping and release of the pressure plate and buckle. Combined with PCB board lifting, transfer and recycling components, an automatic recycling system is formed.
It improves the automation level and universal applicability of positioning tooling disassembly, enhances production efficiency, improves welding quality, reduces labor costs and technical risks, and enables convenient separation and recycling of tooling of different sizes and models.
Smart Images

Figure CN121487152A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of positioning tooling and PCB board separation, in particular to an automatic dismounting device and method of positioning tooling and an automatic recycling system formed by the same. BACKGROUND
[0002] In the field of electronic manufacturing, selective wave soldering is a process used to realize the welding of specific components on a PCB board, where the specific components refer to IPM, IGBT, rectifier bridge and the like. In order to improve the welding precision and efficiency, positioning tooling is usually used to fix the PCB board to ensure that it remains stable during the welding process. The traditional manual operation mode needs to be manually flipped, unbuckled and taken out after the PCB board flows out of the wave soldering equipment, which is a cumbersome process with low efficiency and has the following problems: 1. High labor intensity: the operator needs to frequently manually dismount the tooling, which is low in efficiency and prone to fatigue; 2. Poor consistency: manual operation cannot guarantee the consistency of each positioning and is prone to accidental collisions, affecting the welding quality; 3. Low safety: manual operation in a high-temperature environment has safety hazards such as burns.
[0003] In order to meet the needs of modern intelligent manufacturing for automation and flexibility, CN114083079B discloses a wave soldering carrier dismounting and recycling device, in which the flipping and unbuckling actions are driven by a cylinder, and the prongs and flipping prongs are mechanically fixed. When switching between different models, the positions of the prongs, prongs and top pieces need to be manually adjusted, which takes a long time and affects the production rhythm. The rear PCB board transplanting action and the tooling transplanting action are performed by a single robot, which has large inertia and slow action. Moreover, a single robot cannot simultaneously transplant the PCB board and the tooling, and the production rhythm is limited. SUMMARY
[0004] To overcome the problems in the related art, one of the purposes of the present application is to provide an automatic dismounting device for positioning tooling. When the flipping driving member rotates, the output end of the flipping driving member drives the guide shaft, rocker and prong to rotate synchronously. Only the prong needs to be inserted into the bottom of the pressing plate to flip the pressing plate. Through the operation of the unbuckling assembly and the flipping assembly, the positioning tooling can no longer limit the PCB board, facilitating the separation and recycling of the two. The structure of the present application has strong applicability and can conveniently separate positioning tooling of different sizes and models, improving the automation level and universal applicability of positioning tooling dismounting.
[0005] An automatic dismounting device of a positioning tool is used for dismounting a PCB locked in the positioning tool; the PCB is fixed in the positioning tool through a screw buckle and a pressing plate; the automatic dismounting device comprises a screw buckle releasing assembly and a cover turning assembly arranged in sequence; the cover turning assembly is used for turning the pressing plate to a side away from the PCB; the screw buckle releasing assembly is used for pushing the screw buckle to a side away from the PCB; The cover turning assembly comprises a cover turning driving member, a guide shaft, a rocker and a cover turning push piece; the output end of the cover turning driving member is connected with the rocker through the guide shaft; one end of the guide shaft is fixedly connected with the output end of the cover turning driving member, and the other end penetrates through the rocker; the rocker is provided with the cover turning push piece at an end away from the cover turning driving member; the output end of the cover turning driving member can drive the guide shaft, the rocker and the cover turning push piece to rotate in a plane perpendicular to the axis of the output end of the cover turning driving member.
[0006] In the preferable technical scheme of the present application, the cover turning assembly further comprises a cover turning adjusting driving member; the output end of the cover turning adjusting driving member is connected with the rocker; and the cover turning adjusting driving member can drive the rocker and the cover turning push piece to move along a direction close to or away from the positioning tool.
[0007] In the preferable technical scheme of the present application, the rocker is connected with the cover turning push piece through a buffer; the buffer comprises a guide column and a spring nested outside the guide column; one end of the guide column is fixedly connected with the cover turning push piece; and the other end of the guide column is slidingly connected with the rocker.
[0008] In the preferable technical scheme of the present application, the screw buckle releasing assembly comprises a screw buckle releasing driving member, a screw buckle releasing adjusting driving member and two push rods; the screw buckle releasing driving member and the screw buckle releasing adjusting driving member are both connected with the two push rods arranged correspondingly; the screw buckle releasing driving member can drive the push rods to move along a first direction; the first direction is perpendicular to the extending direction of the screw buckle fastened on the PCB; and the screw buckle releasing adjusting driving member can drive the two push rods to move along a direction close to or away from each other.
[0009] In the preferable technical scheme of the present application, the output end of the screw buckle releasing driving member is connected with the two screw buckle releasing adjusting driving members; the output end of the screw buckle releasing adjusting driving member is connected with a screw buckle releasing adjusting screw rod; the push rods are fixedly connected with the screw buckle releasing adjusting screw rod; the extending direction of the screw buckle releasing adjusting screw rod is parallel to the positioning tool and perpendicular to the first direction.
[0010] In the preferable technical scheme of the present application, the positioning tool is located in the transmission line, and a first positioning assembly and a second positioning assembly are sequentially arranged along the transmission direction of the transmission line, the surface of the first positioning assembly abutting against the positioning tool forms an acute angle with the transmission line, and the surface of the second positioning assembly abutting against the positioning tool is parallel to the transmission line; when the positioning tool moves below the tripping assembly or the flip assembly, the first positioning assembly abuts against the end of the positioning tool, and the second positioning assembly abuts against the upper surface of the positioning tool.
[0011] The second purpose of the present application is to provide an automatic recycling system of a positioning tool, which comprises the automatic dismounting device of a positioning tool as described above, and further comprises a PCB board jacking assembly, a PCB board transplanting assembly and a positioning tool recycling assembly which are sequentially arranged.
[0012] In the preferable technical scheme of the present application, the PCB board jacking assembly comprises a first jacking driving element, a jacking piece, a first adjusting driving element and a guide rail. The guide rail is in parallel arrangement and comprises two opposite jacking pieces, and the first adjusting driving element is arranged at the two ends of the guide rail and connected with the jacking piece to drive the jacking piece to slide along the guide rail.
[0013] In the preferable technical scheme of the present application, the PCB board transplanting assembly comprises a second adjusting driving element, a PCB clamping driving element and a PCB clamp, the second adjusting driving element is connected with the PCB clamping driving element, and the PCB clamping driving element is connected with the PCB clamp.
[0014] In the preferable technical scheme of the present application, the positioning tool is transmitted along the transmission line, the positioning tool recycling assembly comprises a tool jacking assembly and a tool transplanting assembly which are sequentially arranged along the transmission direction of the transmission line, and a reflow line is arranged above the transmission line.
[0015] The third purpose of the present application is to improve an automatic dismounting method of a positioning tool, which comprises the following steps. The flip pushing piece abuts against the bottom of the pressing plate in the positioning tool, the flip driving element drives the guide shaft, the rocker and the flip pushing piece to rotate in the plane perpendicular to the axis of the output end of the flip driving element, so that the pressing plate is flipped to the side away from the PCB board; The tripping assembly pushes the screwing pushing piece to the side away from the PCB board, so that the positioning tool no longer fixes the PCB board.
[0016] The present application has the following advantages. The application provides an automatic dismounting device of a positioning tool, which comprises a decoupling assembly and a flip cover assembly arranged in sequence, the flip cover assembly comprises a flip cover driving element, a guide shaft, a rocker and a flip cover tab, the flip cover assembly comprises a flip cover driving element, a guide shaft, a rocker and a flip cover tab, the output end of the flip cover driving element is connected with the rocker through the guide shaft, one end of the guide shaft is fixedly connected with the output end of the flip cover driving element, and the other end penetrates through the rocker, the rocker is provided with the flip cover tab at the end away from the flip cover driving element, and the output end of the flip cover driving element can drive the guide shaft, the rocker and the flip cover tab to rotate in the plane perpendicular to the axis of the output end of the flip cover driving element. In the application, the PCB is fixed in the positioning tool through a rotating buckle and a pressing plate; the automatic dismounting device is used for dismounting the PCB locked in the positioning tool; the decoupling assembly is used for pushing the rotating buckle to the side away from the PCB; and the flip cover assembly is used for turning the pressing plate to the side away from the PCB. Specifically, when the flip cover driving element rotates, the output end of the flip cover driving element drives the guide shaft, the rocker and the tab to rotate synchronously, the tab only needs to be inserted into the bottom of the pressing plate, and then the pressing plate can be turned over. Through the operation of the decoupling assembly and the flip cover assembly, the positioning tool can no longer limit the PCB, and the separation and recycling of the two are facilitated. The structure of the application has strong applicability, can conveniently separate the positioning tools of different sizes and models, and improves the automation level and universal applicability of the dismounting of the positioning tool.
[0017] The application also provides an automatic recycling system of a positioning tool, which comprises an automatic dismounting device of a positioning tool as described above, further comprises a PCB plate jacking assembly, a PCB plate transplanting assembly and a positioning tool recycling assembly arranged in sequence, after the PCB plate and the positioning tool are separated, the PCB plate jacking assembly jacks up the PCB plate, the PCB plate transplanting assembly carries the jacked-up PCB plate to a special track for discharging, and the positioning tool recycling assembly is used for recycling the positioning tool to a feeding position, so that the positioning tool is recycled repeatedly. The application realizes the technical effects of improving production efficiency, improving welding quality, enhancing equipment compatibility, reducing labor cost and technical risk.
[0018] The application also provides an automatic dismounting method of a positioning tool, which comprises that the flip cover tab abuts against the bottom of a pressing plate in the positioning tool, the flip cover driving element drives the guide shaft, the rocker and the flip cover tab to rotate in the plane perpendicular to the axis of the output end of the flip cover driving element, so that the pressing plate is turned over to the side away from the PCB plate, the decoupling assembly pushes the rotating buckle to the side away from the PCB plate, and the positioning tool no longer fixes the PCB plate. By adjusting the position of the flip cover assembly, the flip cover of the positioning tool of different sizes and models can be conveniently realized, and the automation level and universal applicability of the dismounting of the positioning tool are improved. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 Fig. 1 is a schematic diagram of the overall structure of an automatic recycling system in an embodiment of the present application; Figure 2 Fig. 2 is a schematic diagram of the structure of an automatic disassembling device in an embodiment of the present application; Figure 3 Fig. 3 is a schematic diagram of the structure of a first positioning assembly and a second positioning assembly in an embodiment of the present application; Figure 4 Fig. 4 is a schematic diagram of the structure of an unbuckling assembly in an embodiment of the present application; Figure 5 Fig. 5 is a schematic diagram of the structure of a flip cover assembly in an embodiment of the present application; Figure 6 Fig. 6 is a schematic diagram of the structure of a PCB board and a positioning tool before being disassembled in an embodiment of the present application; Figure 7 Fig. 7 is a schematic diagram of the structure of a PCB board and a positioning tool after being disassembled in an embodiment of the present application; Figure 8 Fig. 8 is a schematic diagram of the structure of a PCB board jacking assembly in an embodiment of the present application; Figure 9 Fig. 9 is a schematic diagram of the structure of a PCB board jacking assembly jacking a PCB board in an embodiment of the present application; Figure 10 Fig. 10 is a schematic diagram of the structure of a PCB board transplanting assembly in an embodiment of the present application; Figure 11 Fig. 11 is a schematic diagram of the structure of a positioning tool recycling assembly in an embodiment of the present application.
[0020] Reference signs: 1, automatic dismounting device; 2, PCB lifting assembly; 3, PCB transplanting assembly; 4, tool lifting assembly; 5, tool transplanting assembly; 6, reflow line; 7, rack; 8, transmission line; 21, tripping assembly; 22, flip cover assembly; 24, first positioning assembly; 25, second positioning assembly; 26, blocking assembly; 261, mounting base plate; 262, blocking plate; 263, sensor mounting plate; 31, tripping cylinder mounting plate; 32, tripping adjusting drive; 33, transmission shield; 34, lever; 35, adjusting slide rail; 36, drive mounting plate; 37, tripping drive; 39, tripping adjusting screw; 41, flip cover drive; 42, flip cover adjusting drive; 43, flip cover cylinder mounting plate; 44, output auxiliary disc; 45, guide shaft; 46, flip cover lever; 47, buffer; 48, rocker; 49, connecting rod; 51, positioning tool; 52, lever shaft; 53, pressing plate; 54, tripping buckle; 55, component; 56, positioning shaft pin; 61, first lifting drive; 62, top plate mechanism mounting base plate; 63, first adjusting drive; 64, guide rail; 65, top piece; 66, top piece adjusting screw; 67, top piece mounting plate; 68, zero position detection photoelectric device; 71, Y-axis module mounting plate; 72, first Y-axis module; 73, first Z-axis module; 74, PCB clamping drive; 75, first X-axis module; 76, Y-axis auxiliary support slide rail assembly; 82, second Y-axis module; 83, second Z-axis module; 84, tool clamping drive; 85, transplanting assembly mounting rack; 87, side pushing piece. DETAILED DESCRIPTION
[0021] Preferred embodiments of the present application will be described in greater detail below, with reference to the accompanying drawings. While the preferred embodiments of the present application are shown in the drawings, it is understood that the present application can be embodied in various forms without being limited by the embodiments set forth herein. Rather, these embodiments are provided so that this application will be thorough and complete, and will fully convey the scope of the application to those skilled in the art.
[0022] The terms used in the present application are merely for the purpose of describing particular embodiments and are not intended to limit the present application. As used herein in the specification and the appended claims, the singular forms "a," "an" and "the" include plural referents unless the context clearly dictates otherwise. It should also be understood that the term "and / or" as used herein refers to and encompasses any and all possible combinations of one or more of the associated listed items.
[0023] It should be understood that although the terms "first," "second," "third," etc., may be used in this invention to describe various information, this information should not be limited to these terms. These terms are only used to distinguish information of the same type from one another. For example, without departing from the scope of this invention, first information may also be referred to as second information, and similarly, second information may also be referred to as first information. Thus, features defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this invention, "a plurality of" means two or more, unless otherwise explicitly specified.
[0024] Example 1 like Figures 2-7 As shown, this application provides an automatic disassembly device for a positioning fixture, used to disassemble a PCB board locked inside the positioning fixture 51; the PCB board is fixed inside the positioning fixture 51 by a snap fastener 54 and a pressure plate 53. The automatic disassembly device 1 includes a snap-off assembly 21 and a flip-top assembly 22 arranged in sequence. The flip-top assembly 22 is used to flip the pressure plate 53 to the side away from the PCB board, and the snap-off assembly 21 is used to push the snap fastener 54 away to the side away from the PCB board. The flip-cover assembly 22 includes a flip-cover drive 41, a guide shaft 45, a rocker arm 48, and a flip-cover lever 46. The output end of the flip-cover drive 41 is connected to the rocker arm 48 through the guide shaft 45. One end of the guide shaft 45 is fixedly connected to the output end of the flip-cover drive 41, and the other end passes through the rocker arm 48. The flip-cover lever 46 is provided at the end of the rocker arm 48 away from the flip-cover drive 41. The output end of the flip-cover drive 41 can drive the guide shaft 45, the rocker arm 48, and the flip-cover lever 46 to rotate in a plane perpendicular to the axis of the output end of the flip-cover drive 41.
[0025] In this application, the PCB board is fixed inside the positioning fixture 51 by a snap fastener 54 and a pressure plate 53; the automatic disassembly device 1 is used to disassemble the PCB board locked inside the positioning fixture 51; the snap fastener assembly 21 is used to push the snap fastener 54 away from the PCB board, and the flip-top assembly 22 is used to flip the pressure plate 53 away from the PCB board. Specifically, when the flip-top drive 41 rotates, the output end of the flip-top drive 41 drives the guide shaft 45, the rocker arm 48 and the paddle to rotate synchronously. The pressure plate 53 can be flipped by simply inserting the paddle into the bottom of the pressure plate 53; through the operation of the snap fastener assembly 21 and the flip-top assembly 22, it can be ensured that the positioning fixture 51 no longer limits the PCB board, making it easy to separate and recycle the two; the structure of this application has strong applicability and can be easily separated for positioning fixtures 51 of different sizes and models, improving the automation level and universal applicability of the disassembly of the positioning fixture 51.
[0026] The application also provides an automatic recycling system of the positioning tool 51, which comprises an automatic disassembling device of a positioning tool as described above, and further comprises a PCB plate jacking assembly 2, a PCB plate transplanting assembly 3 and a positioning tool 51 recycling assembly arranged in sequence; after the PCB plate and the positioning tool 51 are separated, the PCB plate jacking assembly 2 jacks up the PCB plate, and the PCB plate transplanting assembly 3 carries the jacked-up PCB plate to a special track for discharging; the positioning tool 51 recycling assembly is used for recycling the positioning tool 51 to a feeding position, so that the positioning tool 51 is recycled repeatedly; and the technical effects of improving production efficiency, improving welding quality, enhancing equipment compatibility, reducing labor cost and technical risk are achieved.
[0027] The application also provides an automatic disassembling method of the positioning tool 51, which comprises: the flipper 46 abuts against the bottom of the pressing plate 53 in the positioning tool 51, the flipper driving member 41 drives the guide shaft 45, the rocker 48 and the flipper 46 to rotate in a plane perpendicular to the axis of the output end of the flipper driving member 41, so that the pressing plate 53 is flipped to a side away from the PCB plate; the debuckling assembly 21 debuckles the spin buckle 54 to a side away from the PCB plate; and the positioning tool 51 no longer fixes the PCB plate. By adjusting the position of the flipper assembly 22, the flipper of the positioning tool 51 of different models and sizes can be conveniently realized, and the automation level and universal applicability of the disassembly of the positioning tool 51 are improved.
[0028] Embodiment 2 As shown in the Figures 2-7 The application provides an automatic disassembling device of a positioning tool, which is used for disassembling a PCB plate locked in a positioning tool 51; the PCB plate is fixed in the positioning tool 51 by a spin buckle 54 and a pressing plate 53; the automatic disassembling device 1 comprises a debuckling assembly 21 and a flipper assembly 22 arranged in sequence; the flipper assembly 22 is used for flipping the pressing plate 53 to a side away from the PCB plate; and the debuckling assembly 21 is used for debuckling the spin buckle 54 to a side away from the PCB plate. The flipper assembly 22 comprises a flipper driving member 41, a guide shaft 45, a rocker 48 and a flipper 46; the output end of the flipper driving member 41 is connected to the rocker 48 through the guide shaft 45; one end of the guide shaft 45 is fixedly connected to the output end of the flipper driving member, and the other end penetrates through the rocker 48; the rocker 48 is provided with the flipper 46 at an end away from the flipper driving member 41; and the output end of the flipper driving member 41 can drive the guide shaft 45, the rocker 48 and the flipper 46 to rotate in a plane perpendicular to the axis of the output end of the flipper driving member 41.
[0029] As shown in the Figure 6 and Figure 7As shown, the positioning tool 51 is internally provided with a recess for placing the PCB board, one side of the recess is provided with a pressing plate 53, the side edge of the pressing plate 53 is designed with a shaft 52, when the pressing plate 53 is turned over, the pressing plate 53 is turned over by abutting the shaft 52. A rotary buckle 54 is arranged on the side of the recess, the rotary buckle 54 can rotate around its fixed point, when it is rotated to the upper side of the recess, it can realize the fixation of the PCB board, when it is rotated to the area outside the recess, it contacts the PCB board. The components 55 in the PCB board need to be welded by wave soldering, in order to facilitate the determination of the position of the components 55, the positioning shaft pin 56 corresponding to the components 55 can be arranged in the PCB board, so as to realize the alignment of the PCB board and the components 55.
[0030] After the positioning tool 51 loads the PCB board, it is welded by the wave soldering device first, and then is transmitted to the automatic dismounting device in the application, the automatic dismounting device 1 in the application is fixed on the side of the transmission line 8, and is used for dismounting the positioning tool 51 after wave soldering, so as to ensure that the positioning tool 51 and the PCB board are separated, and facilitate the subsequent transplantation of the two.
[0031] As shown in the figure, Figure 5 The cover assembly 22 includes a cover adjusting drive 42, a cover drive 41, a guide shaft 45, a cover tab 46, a buffer 47 and a rocker 48. The output end of the cover adjusting drive 42 is connected with the rocker 48, which is used to drive the rocker 48 and the cover tab 46 to move along the direction of approaching or moving away from the positioning tool in the transmission line 8; the output end of the cover drive 41 is connected with the rocker 48 through the guide shaft 45, one end of the guide shaft 45 is fixedly connected with the output end of the cover drive, and the other end penetrates the rocker 48; the end of the rocker 48 away from the cover drive 41 is provided with the cover tab 46; the output end of the cover drive 41 can drive the guide shaft 45, the rocker 48 and the cover tab 46 to rotate in the plane perpendicular to the axis of the output end of the cover drive 41.
[0032] The cover adjusting drive 42 can be a cylinder structure, and the cover drive 41 can be a motor structure, the cover drive 41 and the cover adjusting drive 42 are fixed on the side of the transmission line 8, as shown in the figure, Figure 5 The cover drive 41 is fixed on the side of the transmission line 8 through the cover cylinder mounting plate 43. The output end of the cover drive 41 is connected with the output auxiliary disc 44, the cover drive 41 and the output auxiliary disc 44 are hollow structures, the cover adjusting drive 42 is located on the side of the cover drive 41 away from the transmission line 8, and the output shaft of the cover adjusting drive 42 penetrates the center of the cover drive 41 and the output auxiliary disc 44, and is fixedly connected with the connecting rod 49 at the end of the rocker 48. In the application, the rocker 48 and the connecting rod 49 can be integrally formed, forming an L-shaped structure.
[0033] Meanwhile, one end of the guide shaft 45 is fixedly connected to the output auxiliary disk 44, and the other end passes through the rocker arm 48. The through hole in the guide shaft 45 and the rocker arm 48 is clearance-fitted to ensure that the rocker arm 48 can slide relative to the guide shaft 45 in the axial direction. The side of the rocker arm 48 away from the flip-top drive member 41 is connected to the flip-top lever 46 through a buffer member 47. The buffer member 47 includes a guide post and a spring nested on the outside of the guide post. One end of the guide post is fixedly connected to the flip-top lever, and the other end of the guide post is slidably connected to the rocker arm 48. The flip-top lever 46 has a T-shaped structure. The bottom horizontal plane of the flip-top lever 46 is used to extend into the lower part of the lever shaft 52 in the pressure plate 53. The top vertical plane of the flip-top lever 46 is used to be fixedly connected to the end of the guide post. The spring is nested on the outside of the guide post. The two ends of the spring abut against the flip-top lever 46 and the rocker arm 48, respectively. The other end of the guide post passes through the through hole in the rocker arm 48 and can slide relative to the rocker arm 48 in the axial direction.
[0034] The flip-cover adjustment drive 42 can drive the connecting rod 49, rocker arm 48, flip-cover lever 46, and buffer 47 to move back and forth along the axis of its output shaft. During the movement, the guide shaft 45 and auxiliary disk 44 remain stationary, while the rocker arm 48 slides back and forth relative to the guide shaft 45 to adjust the distance between the flip-cover lever 46 and the positioning fixture.
[0035] The flip-top drive unit 41 can drive the auxiliary disk 44, guide shaft 45, rocker arm 48, flip-top lever 46, and buffer unit 47 to rotate with the axis of its output end as the center. Before rotation, the flip-top lever 46 extends into the pressure plate 53 below the lever shaft 52. During rotation, the flip-top lever 46 can drive the pressure plate 53 to flip.
[0036] Example 3 like Figures 2-7 As shown, this application provides an automatic disassembly device for a positioning fixture, used to disassemble a PCB board locked inside the positioning fixture 51; the PCB board is fixed inside the positioning fixture 51 by a snap fastener 54 and a pressure plate 53. The automatic disassembly device 1 includes a snap-off assembly 21 and a flip-top assembly 22 arranged in sequence. The flip-top assembly 22 is used to flip the pressure plate 53 to the side away from the PCB board, and the snap-off assembly 21 is used to push the snap fastener 54 away to the side away from the PCB board. like Figure 5As shown, the flip cover adjusting driving member 42 can drive the connecting rod 49, the rocker 48, the flip cover tab 46 and the buffer 47 to move forward and backward along the axis direction of the output shaft of the flip cover adjusting driving member 42, and in the moving process, the guide shaft 45 and the auxiliary disc 44 are fixed, and the rocker 48 slides forward and backward relative to the guide shaft 45; so as to adjust the distance between the flip cover tab 46 and the positioning tool; the flip cover driving member 41 can drive the auxiliary disc 44, the guide shaft 45, the rocker 48, the flip cover tab 46 and the buffer 47 to rotate with the axis direction of the output end of the flip cover driving member 41 as the center; before rotation, the flip cover tab 46 is deeply inserted into the lower part of the shaft 52 in the pressing plate 53, and in the rotating process, the flip cover tab 46 can drive the pressing plate 53 to flip.
[0037] As shown in Figure 2 and Figure 3 shown, the automatic dismounting device 1 in the present application is arranged at the side of the transmission line 8, and a first positioning assembly 24, a second positioning assembly 25 and a blocking assembly 26 are also arranged at the side of the transmission line 8, and the blocking assembly 26 is located in front of the first positioning assembly 24 and the second positioning assembly 25. The blocking assembly 26 comprises a mounting base plate 261, a blocking plate 262 and a sensor mounting plate 263, wherein the mounting base plate 261 is fixed at the side of the transmission line 8, the mounting base plate 261 is fixedly connected with the blocking plate 262, the side of the blocking plate 262 is provided with the sensor mounting plate 263, and the sensor mounting plate 263 is provided with a sensor; the mounting base plate 261 is connected with a lifting driving member. The surface of the first positioning assembly 24 abutting against the positioning tool 51 is at an acute angle with the transmission line 8, and the first positioning assembly 24 is connected with a lifting driving member; the surface of the second positioning assembly 25 abutting against the positioning tool 51 is parallel to the transmission line 8, and the second positioning assembly 25 is connected with a lifting driving member. The above-mentioned three lifting driving members can be the same lifting cylinder or multiple lifting cylinders arranged separately.
[0038] When the sensor detects that the positioning tool 51 is in place, the lifting driving member drives the blocking plate 262 to descend to block the positioning tool 51; at the same time, the lifting driving member drives the first positioning assembly 24 to abut against the end of the positioning tool 51 obliquely, and the lifting driving member drives the second positioning assembly 25 to abut against the upper surface of the positioning tool 51; so as to realize the limiting and fixing of the positioning tool 51; at this time, the positioning tool 51 is just located Figure 2 below the automatic dismounting device 1.
[0039] As shown in Figure 6 the right front end and the rear end of the positioning tool 51 are respectively provided with two symmetrical screw buckles 54, and the left front end of the positioning tool 51 is provided with one screw buckle 54.
[0040] As shown in Figure 4As shown, the tripping assembly 21 includes a tripping drive 37, which can be a pneumatic cylinder in particular, a tripping adjustment drive 32, and two push rods 34. The tripping drive 37 is fixed to the tripping pneumatic cylinder mounting plate 31 through a drive mounting plate 36. The tripping pneumatic cylinder mounting plate 31 is used to fix the entire tripping assembly 21 to the side of the transmission line 8, and the tripping pneumatic cylinder mounting plate 31 spans the transmission line 8. The extension direction of the tripping drive 37 is perpendicular to the transmission direction of the transmission line 8, and is used to drive the push rods 34 to slide in a first direction, and drive the rotating buckle 54 to rotate to be separated from above the PCB board. The bottom of the push rod 34 can be provided as an arc structure tangent to the rotating buckle 54, facilitating the rotation of the rotating buckle 54. The first direction is perpendicular to the extension direction of the rotating buckle 54 fastened to the PCB board.
[0041] The output end of the tripping drive 37 is connected to two tripping adjustment drives 32 provided correspondingly. The output end of the tripping adjustment drive 32 is connected to the tripping adjustment lead screw 39 through a structure such as a synchronous belt, a driving wheel, and a driven wheel. The tripping adjustment drive 32 is provided with a transmission shroud 33 on the side away from the tripping drive 37, which is used to cover the above-mentioned transmission assembly. The push rod 34 is fixedly connected to the tripping adjustment lead screw 39. Meanwhile, the tripping adjustment lead screw 39 is provided below with an adjustment slide rail 35, and the push rod 34 is slidingly connected to the adjustment slide rail 35. The extension directions of the tripping adjustment lead screw 39 and the adjustment slide rail 35 are both parallel to the positioning tool 51 and perpendicular to the first direction.
[0042] The tripping adjustment drives 32 are symmetrically arranged in the present application, and can drive the two push rods 34 to move towards each other or away from each other. When the size of the positioning tool 51 changes, only the parameters of the tripping adjustment drives 32 need to be set, and the position of the push rod 34 can be one-key switched to the corresponding distance, which significantly improves the applicability of the device of the present application, and manual parameter adjustment is not required, realizing omnibearing automation.
[0043] After the distance between the push rods 34 driven by the tripping adjustment drive 32 is adapted to the position of the rotating buckle 54 in the positioning tool 51, the tripping drive 37 drives the push rods 34 to move along the first direction, which is usually perpendicular to the transmission direction of the transmission line 8, so that the push rods 34 slide from the left side to the right side of the positioning tool 51, realizing the sequential opening of the rotating buckles 54 on the left and right sides.
[0044] The automatic dismounting method of the positioning tool 51 provided in the present application includes: When the sensor detects that the positioning tool 51 is in place, the lifting drive lowers the blocking plate 262 to block the positioning tool 51; at the same time, the lifting drive drives the first positioning assembly 24 to tilt and abut the end of the positioning tool 51, and the lifting drive drives the second positioning assembly 25 to abut the upper surface of the positioning tool 51; so as to achieve the limiting and fixing of the positioning tool 51; at this time, the positioning tool 51 is just located Figure 2 below the automatic dismounting device 1.
[0045] The flip cover adjusting drive 42 drives the flip cover paddle 46 to move below the dial shaft 52, and the flip cover drive 41 drives the guide shaft 45, the rocker 48 and the flip cover paddle 46 to rotate around the output end axis of the flip cover drive 41 as the center, so that the pressing plate 53 is flipped to the side away from the PCB board; The adjusting drive drives the distance between the two dial rods 34 to be adapted to the position of the rotating buckle 54 in the positioning tool 51, and the dial rod 34 is driven by the dialing drive 37 to slide in the first direction, thereby driving the rotating buckle 54 to rotate to be separated from above the PCB board.
[0046] Embodiment 4 As shown in Figure 1 The automatic recycling system of the positioning tool 51 provided by the present application comprises the automatic dismounting device of the positioning tool as described in embodiments 1-3; further comprising a PCB board jacking assembly 2, a PCB board transplanting assembly 3 and a positioning tool 51 recycling assembly arranged in sequence; the positioning tool 51 is transmitted along a transmission line 8; along the transmission direction of the transmission line 8, the positioning tool 51 recycling assembly comprises a tool jacking assembly 4 and a tool transplanting assembly 5 in sequence; a reflow line 6 is arranged directly above the transmission line 8; the positioning tool 51 recycling assembly comprises the tool jacking assembly 4, the tool transplanting assembly 5 and the reflow line 6.
[0047] As shown in Figure 6 and Figure 7 The positioning tool 51 is internally provided with a recess for placing the PCB board, one side of the recess is provided with a pressing plate 53, the side edge of the pressing plate 53 is provided with a dial shaft 52, and a rotating buckle 54 is arranged at the side edge of the recess; the rotating buckle 54 can rotate around its fixed point; when it is rotated to above the recess, it can fix the PCB board; when it is rotated to the area outside the recess, it contacts and limits the PCB board.
[0048] The flip cover assembly 22 comprises a flip cover adjusting drive 42, a flip cover drive 41, a guide shaft 45, a flip cover tab 46, a buffer 47 and a rocker 48. The output end of the flip cover adjusting drive 42 is connected to the rocker 48 for driving the rocker 48 and the flip cover tab 46 to move in the direction close to or away from the positioning tool in the transmission line 8; the output end of the flip cover drive 41 is connected to the rocker 48 through the guide shaft 45, one end of the guide shaft 45 is fixedly connected to the output end of the flip cover drive, and the other end penetrates the rocker 48; the side of the rocker 48 away from the flip cover drive 41 is connected to the flip cover tab 46 through the buffer 47, the buffer 47 comprises a guide column and a spring nested outside the guide column, one end of the guide column is fixedly connected to the flip cover tab, and the other end of the guide column is slidably connected to the rocker 48; the output end of the flip cover drive 41 can drive the guide shaft 45, the rocker 48 and the flip cover tab 46 to rotate in the plane perpendicular to the axis of the output end of the flip cover drive 41.
[0049] The flip cover adjusting drive 42 can be a cylinder structure, and the flip cover drive 41 can be a motor structure. The flip cover drive 41 and the flip cover adjusting drive 42 are fixed to the side of the transmission line 8. The output end of the flip cover drive 41 is connected to an output auxiliary disc 44, the flip cover drive 41 and the output auxiliary disc 44 are hollow structures, the flip cover adjusting drive 42 is located on the side of the flip cover drive 41 away from the transmission line 8, and the output shaft of the flip cover adjusting drive 42 penetrates the center of the flip cover drive 41 and the output auxiliary disc 44 and is fixedly connected to the connecting rod 49 at the end of the rocker 48. At the same time, one end of the guide shaft 45 is fixedly connected to the output auxiliary disc 44, and the other end penetrates the rocker 48, and the guide shaft 45 and the through hole in the rocker 48 are gap-fitted to ensure that the rocker 48 can slide in the axial direction relative to the guide shaft 45.
[0050] The side of the rocker 48 away from the flip cover drive 41 is connected to the flip cover tab 46 through the buffer 47, the buffer 47 comprises a guide column and a spring nested outside the guide column, one end of the guide column is fixedly connected to the flip cover tab, and the other end of the guide column is slidably connected to the rocker 48. The flip cover tab 46 is a T-shaped structure, the horizontal plane of the bottom of the flip cover tab 46 is used to penetrate into the lower part of the shaft 52 in the pressing plate 53, and the vertical plane of the top of the flip cover tab 46 is used to be fixedly connected to the end of the guide column. The spring is nested outside the guide column, the two ends of the spring are respectively abutted to the flip cover tab 46 and the rocker 48, the other end of the guide column penetrates the through hole in the rocker 48 and can slide in the axial direction relative to the rocker 48.
[0051] The tripping assembly 21 comprises a tripping drive 37, which can be a pneumatic cylinder in particular, two tripping levers 34 and a tripping adjustment drive 32. The tripping drive 37 is fixed to a tripping pneumatic cylinder mounting plate 31 through a drive mounting plate 36. The tripping pneumatic cylinder mounting plate 31 is used to fix the entire tripping assembly 21 to the side of the transmission line 8, and the tripping pneumatic cylinder mounting plate 31 is transverse to the transmission line 8. The extension direction of the tripping drive 37 is perpendicular to the transmission direction of the transmission line 8, and is used to drive the tripping levers 34 to slide in a first direction, and drive the rotating buckle 54 to rotate to be separated from above the PCB board. The bottom of the tripping lever 34 can be provided as an arc structure tangent to the rotating buckle 54, so as to facilitate the rotation of the rotating buckle 54. The first direction is perpendicular to the extension direction of the rotating buckle 54 fastened to the PCB board. The output end of the tripping drive 37 is connected to two tripping adjustment drives 32 at the same time, and the output end of the tripping adjustment drive 32 is connected to a tripping adjustment lead screw 39 through a synchronous belt, a driving wheel, a driven wheel and the like. The tripping adjustment drive 32 is provided with a transmission shroud 33 on the side away from the tripping drive 37, which is used to cover the above-mentioned transmission assembly. The tripping lever 34 is fixedly connected to the tripping adjustment lead screw 39. At the same time, the tripping adjustment lead screw 39 is provided below with an adjustment slide rail 35, and the tripping lever 34 is slidably connected to the adjustment slide rail 35. The extension directions of the tripping adjustment lead screw 39 and the adjustment slide rail 35 are both parallel to the positioning tool 51 and perpendicular to the first direction.
[0052] As shown in Figure 8 , the PCB board jacking assembly 2 comprises a first jacking drive 61, a top plate 65, a first adjustment drive 63 and a guide rail 64. The output end of the first jacking drive 61 is connected to a top plate mechanism mounting base plate 62, and the upper surface of the top plate mechanism mounting base plate 62 is provided with two parallel guide rails 64. Each of the guide rails 64 is provided with two opposite top plates 65. Two first adjustment drives 63 are respectively located at the two ends of the guide rail 64. The output end of the first adjustment drive 63 is connected to a top plate adjustment lead screw 66. Two top plates 65 located on the same side of the guide rail 64 are fixed at the two ends of a top plate mounting plate 67, and the top plate mounting plate 67 is fixedly connected to the top plate adjustment lead screw 66. The first adjustment drive 63 can drive the top plate 65 to move along the guide rail 64 through the lead screw. The side of the top plate mounting plate 67 is provided with a zero position detection photoelectric device 68, which is used to take the original height of the entire top plate mounting plate 67 as the zero position, so as to determine the jacking height of the entire top plate mounting plate 67 driven by the first jacking drive 61. After the first jacking drive 61 drives the top plate 65 to jacking the PCB board, the position schematic view is as shown in Figure 9 .
[0053] The distance between the top sheets 65 in the application is matched with the size of the PCB board. When the positioning tool 51 and the size of the PCB board change, only the parameters of the first adjusting driving member 63 need to be set to one-key adjust the distance between the top sheets 65, which significantly improves the applicability of the device of the application, and manual parameter adjustment is not required, realizing all-round automation.
[0054] As shown in Figure 10 The PCB transplanting assembly 3 includes a second adjusting driving member, a PCB clamping driving member 74, and a PCB clamp. The second adjusting driving member is connected to the PCB clamping driving member 74, and the PCB clamping driving member 74 is connected to the PCB clamp. Specifically, the first Y-axis module 72 is installed in the Y-axis module mounting plate 71, and the first Y-axis module 72 is perpendicular to the transmission direction of the transmission line 8. The side edges of the first Y-axis module 72 are provided with Y-axis auxiliary support slide rail assemblies 76 in parallel. One end of the first Y-axis module 72 is connected to the first X-axis module 75, and the first Y-axis module 72 can drive the first X-axis module 75 to move along the Y-axis direction. The other end of the first X-axis module 75 is slidably connected to the Y-axis auxiliary support slide rail assemblies 76. The X-axis module is connected to the first Z-axis module 73, and can drive the first Z-axis module 73 to move along the X-axis direction. The first Z-axis module 73 is connected to the PCB clamping driving member 74, and can drive the PCB clamping driving member 74 to move along the Z-axis, thereby realizing the carrying of the PCB clamping driving member 74 in the three-dimensional space. The PCB transplanting assembly 3 can clamp and carry the jacked PCB board and place it in the special conveying line for output.
[0055] As shown in Figure 11 The positioning tool 51 recovery assembly includes a tool jacking assembly 4, a tool transplanting assembly 5, and a reflow line 6. The structure of the tool jacking assembly 4 can be similar to that of the PCB jacking assembly 2, which will not be described in detail here. The tool transplanting assembly 5 includes a second Y-axis module 82 and a second Z-axis module 83. The second Y-axis module 82 is fixed above the transmission line 8 through a transplanting assembly mounting rack 85, and the reflow line 6 is also provided above the transmission line 8. The second Y-axis module 82 is connected to the second Z-axis module 83, and can drive the second Z-axis module 83 to move along the Y-axis direction. The second Z-axis module 83 is connected to the tool clamping driving member 84, and is used to drive the tool clamping driving member 84 to move in the Z-axis direction. The tool transplanting assembly 5 can clamp and carry the jacked positioning tool 51 to the reflow line 6 for reflow to the upper position of the positioning tool 51.
[0056] As shown in Figure 11The return flow line 6 is installed above the transmission line 8, and is in a stepped-up structure to avoid various components installed on the sides of the transmission line 8, and a side pushing piece 87 is arranged at a position close to the feeding position of the positioning tool 51 on the return flow line 6, for pushing the empty positioning tool 51 out of the return flow line 6 for the next positioning use.
[0057] The relative arrangement of parts and steps, numerical expressions, and numerical values set forth in the examples are not intended to limit the scope of the present application unless otherwise specifically stated. It is to be understood that the dimensions of the various parts shown in the drawings are not drawn to scale for the sake of convenience in description. Techniques, methods, and equipment known to those of ordinary skill in the relevant art can not be discussed in detail, but should be considered as part of the authorized description where appropriate. In all examples shown and discussed herein, any specific value should be interpreted as merely exemplary, and not as a limitation. Thus, other examples of the exemplary embodiments can have different values. It should be noted that like reference numerals and letters refer to like items throughout the drawings, and thus, once an item is defined in one drawing, it need not be discussed further in subsequent drawings. In the description of the present application, it should be understood that orientation or positional words such as "front, back, up, down, left, right", "horizontal, vertical, perpendicular, horizontal", and "top, bottom" and the like indicate the orientation or positional relationship shown in the drawings, which are merely for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the indicated device or element must have a particular orientation or be constructed and operated in a particular orientation, and thus should not be understood as limiting the scope of protection of the present application; the orientation words "inner, outer" refer to the inner and outer relative to the contour of the parts themselves.
[0058] For the convenience of description, spatial relative terms such as "over", "above", "upper surface", "upper", and the like can be used herein to describe the spatial position relationship of one device or feature with respect to other devices or features as shown in the drawings. It should be understood that the spatial relative terms are intended to include different orientations in use or operation in addition to the orientation of the devices described in the drawings. For example, if the devices in the drawings are inverted, the device described as "above" or "over" other devices or structures will be positioned "below" or "under" the other devices or structures. Thus, the exemplary term "above" can include both "above" and "below" orientations. The device can also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatial relative descriptions used herein are interpreted accordingly.
[0059] In addition, it should be noted that the use of "first", "second", and the like words to define parts is merely for the convenience of distinguishing the corresponding parts, and the above words have no special meaning unless otherwise stated, and therefore cannot be understood as limiting the scope of protection of the present application. The above is only the preferred embodiment of the present application and is not intended to limit the present application. For those skilled in the art, the present application can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the scope of protection of the present application.
Claims
1. An automatic disassembly device for a positioning fixture, used to disassemble a PCB board locked inside the positioning fixture (51); characterized in that, The PCB board is fixed inside the positioning fixture (51) by a swivel (54) and a pressure plate (53). The automatic disassembly device (1) includes a release assembly (21) and a flip-top assembly (22) arranged in sequence. The flip-top assembly (22) is used to flip the pressure plate (53) to the side away from the PCB board. The release assembly (21) is used to push the swivel (54) away to the side away from the PCB board. The flip-top assembly (22) includes a flip-top drive (41), a guide shaft (45), a rocker arm (48), and a flip-top lever (46). The output end of the flip-top drive (41) is connected to the rocker arm (48) through the guide shaft (45). One end of the guide shaft (45) is fixedly connected to the output end of the flip-top drive, and the other end passes through the rocker arm (48). The flip-top lever (46) is provided at the end of the rocker arm (48) away from the flip-top drive (41). The output end of the flip-top drive (41) can drive the guide shaft (45), the rocker arm (48), and the flip-top lever (46) to rotate in a plane perpendicular to the axis of the output end of the flip-top drive (41).
2. The automatic disassembly device for a positioning fixture according to claim 1, characterized in that, The flip cover assembly (22) also includes a flip cover adjustment drive (42), the output end of which is connected to the rocker arm (48), and the flip cover adjustment drive (42) can drive the rocker arm (48) and the flip cover lever (46) to move in a direction closer to or further away from the positioning fixture.
3. The automatic disassembly device for a positioning fixture according to claim 2, characterized in that, The rocker arm (48) is connected to the flip cover lever (46) via a buffer (47). The buffer includes a guide post and a spring nested outside the guide post. One end of the guide post is fixedly connected to the flip cover lever, and the other end of the guide post is slidably connected to the rocker arm (48).
4. The automatic disassembly device for a positioning fixture according to claim 1, characterized in that, The unfastening assembly (21) includes an unfastening drive (37), an unfastening adjustment drive (32), and two levers (34). The unfastening drive (37) and the unfastening adjustment drive (32) are both connected to the two levers (34) respectively. The unfastening drive (37) can drive the levers (34) to move along a first direction, which is perpendicular to the extension direction of the snap fastener (54) fastened to the PCB board. The unfastening adjustment drive (32) can drive the two levers (34) to move towards each other or away from each other.
5. The automatic disassembly device for a positioning fixture according to claim 4, characterized in that, The output end of the unfastening drive (37) is simultaneously connected to two unfastening adjustment drive (32), and the output end of the unfastening adjustment drive (32) is connected to the unfastening adjustment screw (39). The lever (34) is fixedly connected to the unfastening adjustment screw (39). The extension direction of the unfastening adjustment screw (39) is parallel to the positioning fixture (51) and perpendicular to the first direction.
6. The automatic disassembly device for a positioning fixture according to claim 1, characterized in that, The positioning fixture (51) is located in the transmission line (8). Along the transmission direction of the transmission line (8), a first positioning component (24) and a second positioning component (25) are arranged in sequence. The angle between the surface of the first positioning component (24) that abuts against the positioning fixture (51) and the transmission line (8) is an acute angle. The surface of the second positioning component (25) that abuts against the positioning fixture (51) is parallel to the transmission line (8). When the positioning fixture (51) moves to below the unfastening component (21) or the flip-top component (22), the first positioning component (24) abuts against the end of the positioning fixture (51), and the second positioning component (25) abuts against the upper surface of the positioning fixture (51).
7. An automatic recycling system for positioning fixtures, characterized in that, The device includes an automatic disassembly device for a positioning fixture as described in any one of claims 1-6; it also includes a PCB board lifting assembly (2), a PCB board transfer assembly (3), and a positioning fixture (51) recovery assembly arranged sequentially.
8. The automatic recycling system for a positioning tooling according to claim 7, characterized in that, The PCB board lifting assembly (2) includes a first lifting drive (61), a top plate (65), a first adjustment drive (63), and a guide rail (64); The guide rails (64) are two parallel ones, and each guide rail (64) has two opposing top pieces (65); the two first adjustment drive members (63) are located at the two ends of the guide rails (64); the first adjustment drive members (63) are connected to the top pieces (65) and can drive the top pieces (65) to slide along the guide rails (64).
9. The automatic recycling system for a positioning tooling according to claim 7, characterized in that, The PCB transfer assembly (3) includes a second adjustment drive, a PCB clamping drive (74), and a PCB fixture; the second adjustment drive is connected to the PCB clamping drive (74), and the PCB clamping drive (74) is connected to the PCB fixture.
10. An automatic recycling system for a positioning fixture according to claim 7, characterized in that, The positioning fixture (51) is transported along the transmission line (8); along the transmission direction of the transmission line (8), the positioning fixture (51) recovery assembly includes a fixture lifting assembly (4) and a fixture transfer assembly (5) in sequence; a return line (6) is provided directly above the transmission line (8).
11. An automatic disassembly method for a positioning fixture, implemented based on an automatic disassembly device for a positioning fixture as described in any one of claims 1-6, characterized in that, include: The flip cover lever (46) abuts against the bottom of the pressure plate (53) in the positioning fixture (51). The flip cover drive (41) drives the guide shaft (45), rocker arm (48) and flip cover lever (46) to rotate in the plane perpendicular to the axis of the output end of the flip cover drive (41), so that the pressure plate (53) flips to the side away from the PCB board. The unhooking assembly (21) pushes the buckle (54) away from the PCB board, so that the positioning fixture (51) no longer fixes the PCB board.