Symmetrical arc rail pair assembly and machining method thereof
Patent Information
- Application Number
- CN202511754849.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-26
- Publication Date
- 2026-08-18
- Estimated Expiration
- 2045-11-26
AI Technical Summary
[0003]目前,对称圆弧导轨副较为常用的加工方法是单件加工,但是由于单件加工时,两对称圆弧导轨难以控制圆弧导轨面与固定安装面的相对位置完全一致,后序安装时使用激光跟踪仪进行精度的检测
[0007] The beneficial effects of this invention are as follows: During the processing, S1: Place one side of the arc guide rail pair on the boring machine worktable and position it; S2: Place the symmetrical side of the arc guide rail pair on the boring machine worktable and place it symmetrically with the arc guide rail pair on one side, so that the positions of one end of the two arc guide rail pairs are consistent; S3: Adjust the position of the symmetrical side of the arc guide rail pair until the positions of the other ends of the two arc guide rail pairs are consistent, which makes the processing convenient and the accuracy high.
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Figure CN121696436B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of symmetrical circular arc guide rail assembly processing and testing technology, specifically to a symmetrical circular arc guide rail assembly and its processing method. Background Technology
[0002] In the aerospace field, symmetrical circular arc guide pairs are key components in precision transmission systems. If their precision exceeds the tolerance, it will trigger a series of chain reactions, directly affecting the operational stability, reliability, and service life of the entire mechanical system.
[0003] Currently, the most common machining method for symmetrical arc guide rail pairs is single-piece machining. However, during single-piece machining, it is difficult to ensure that the relative positions of the two symmetrical arc guide rail surfaces and the fixed mounting surface are completely aligned. Therefore, a laser tracker is used for accuracy testing during subsequent installation. However, the laser tracker cannot provide accurate adjustment data for the installation and adjustment of symmetrical arc guide rail pairs, requiring repeated testing and adjustments. Furthermore, the investment cost of laser tracker equipment is high, making it unsuitable for frequent daily testing. Therefore, this is not an ideal method for machining symmetrical arc guide rail pairs.
[0004] Therefore, it is necessary to design a simple, cost-effective method for the combined machining and inspection of symmetrical circular arc guide pairs to solve the above problems. Summary of the Invention
[0005] This invention addresses the technical problems existing in the prior art by providing a symmetrical circular arc guide rail assembly and its processing method.
[0006] The technical solution of the present invention to solve the above-mentioned technical problems is as follows: A method for machining a symmetrical circular arc guide pair assembly includes the following specific steps: S1: Place one side of the circular arc guide rail pair on the boring machine worktable and position it; S2: Place the symmetrical arc guide rail pair on the boring machine worktable and place it symmetrically with the arc guide rail pair on one side, so that the positions of one end of the two arc guide rail pairs are consistent; S3: Adjust the position of the circular arc guide rail pair on the symmetrical side until the other ends of the two circular arc guide rail pairs are in the same position.
[0007] The beneficial effects of this invention are as follows: During the processing, S1: Place one side of the arc guide rail pair on the boring machine worktable and position it; S2: Place the symmetrical side of the arc guide rail pair on the boring machine worktable and place it symmetrically with the arc guide rail pair on one side, so that the positions of one end of the two arc guide rail pairs are consistent; S3: Adjust the position of the symmetrical side of the arc guide rail pair until the positions of the other ends of the two arc guide rail pairs are consistent, which makes the processing convenient and the accuracy high.
[0008] The method of this invention is simple and reasonably designed, and can realize the simultaneous processing of two circular arc guide rail pairs to ensure that the relative positions of the circular arc guide rail surfaces and the fixed mounting surfaces of the two symmetrical circular arc guide rail pairs are completely consistent, with high precision. There is no need to use a laser tracker to detect the precision of the two symmetrical circular arc guide rail pairs in the future, which greatly reduces the cost.
[0009] Based on the above technical solution, the present invention can be further improved as follows.
[0010] Furthermore, S1 specifically includes the following steps: using a dial indicator to position the arc guide pair by pressing one end face of the arc guide pair.
[0011] The advantages of adopting the above-mentioned further scheme are that the method is simple and the design is reasonable. The dial indicator is used to select two reference surfaces on one side of the arc guide pair for positioning, and the position of the arc guide pair is determined.
[0012] Furthermore, S2 specifically includes the following steps: using a dial indicator to initially position the two arc guide rail pairs by their end faces, until the positions of one end of the two arc guide rail pairs are consistent.
[0013] The advantages of adopting the above-mentioned further solution are that the method is simple and the design is reasonable. The dial indicator is used to perform preliminary positioning of the two arc guide rail pairs until the positions of one end of the two arc guide rail pairs are consistent, thereby realizing the rapid positioning of one end of the two arc guide rail pairs.
[0014] Furthermore, S3 specifically includes the following steps: S31: Install a slider on one side of the arc guide rail pair, place a dial indicator on the slider, and press the dial indicator head onto the guide rail surface of the arc guide rail pair on the symmetrical side. S32: Push the slider and record the changes in the dial gauge data during the pushing process; S33: Analyze the above data and adjust the position of the other end of the circular arc guide pair on the symmetrical side according to the above data, so that the positions of the other ends of the two circular arc guide pairs are consistent.
[0015] The advantages of adopting the above-mentioned further solution are that the method is simple and the design is reasonable. During the movement of the slider on one side of the arc guide pair, the dial indicator is used to detect the specific position of each part of the symmetrical side arc guide pair and record the relevant data. At the same time, the recorded data is analyzed and the specific position of the symmetrical side arc guide pair is adjusted in real time based on the analysis results.
[0016] Furthermore, S3 specifically includes the following steps: S34: Repeat S32 and S33 until the change in the above data during the slider pushing process is less than 0.01.
[0017] The advantages of adopting the above-mentioned further solution are that the method is simple and the design is reasonable. By repeatedly performing S32 and S33, the specific position of the symmetrical side arc guide pair is continuously adjusted until the change in the above data is less than 0.01, the accuracy is greatly improved, and the position of the two arc guide pairs is consistent.
[0018] Furthermore, S3 is followed by S4: Milling is performed on the sides of the two arc guide rail pairs that are far apart from each other to form the mounting surface of the arc guide rail pairs, so that the two mounting surfaces are coplanar.
[0019] The advantages of adopting the above-mentioned further solution are that the method is simple and the design is reasonable. The side of the two arc guide rail pairs that is far apart from each other is milled to form the mounting surface of the arc guide rail pairs, ensuring that the two mounting surfaces share a common center, thereby ensuring that the two arc guide rail pairs can be coplanar during installation.
[0020] Furthermore, before S1, there is also S0: assembling the two circular arc guide rail pairs.
[0021] The advantages of adopting the above-mentioned further solution are that the method is simple, the design is reasonable, and the two arc guide rail pairs are pre-assembled, which facilitates the subsequent processing of the two arc guide rail pairs.
[0022] Furthermore, S0 specifically includes the following steps: S01: Place two symmetrical guide rail seats symmetrically on a lathe, and machine mounting grooves on the sides of the two guide rail seats that are close to each other. S02: Install the two guide rails into the two mounting slots respectively, and install sliders on the two guide rails respectively.
[0023] The advantage of adopting the above-mentioned further solution is that during the processing, two mounting slots are first machined on the two guide rail seats, and then the two guide rails are installed in the two mounting slots, which makes assembly convenient and highly accurate.
[0024] The present invention also relates to a symmetrical arc guide rail assembly, which is manufactured by the processing method of the symmetrical arc guide rail assembly described above. It includes two symmetrically distributed arc guide rail assemblies, each of which includes a guide rail seat and a guide rail. The two guide rails are respectively mounted on the two guide rail seats, and sliders are slidably mounted on the two guide rails.
[0025] The beneficial effect of adopting the above-mentioned further solution is that the present invention also provides a symmetrical arc guide rail pair assembly. The symmetrical arc guide rail pair assembly has a simple structure and reasonable design. The two symmetrical arc guide rails can control the relative position of the arc guide rail surface and the fixed installation surface to be completely consistent. There is no need to use a laser tracker for accuracy detection during subsequent installation. It has high accuracy and low cost.
[0026] Furthermore, mounting grooves are provided on the sides of the two guide rail seats that are close to each other, and the two guide rails are installed in the two mounting grooves respectively.
[0027] The advantages of adopting the above-mentioned further solution are that the structure is simple and the design is reasonable. The guide rail is installed by using two mounting slots designed on the guide rail base, which ensures the accuracy of the guide rail installation. This ensures that the relative position of the two symmetrical arc guide rail pairs can be completely consistent with the fixed mounting surface, resulting in high accuracy. Subsequently, there is no need to use a laser tracker to detect the accuracy of the two symmetrical arc guide rail pairs, which greatly reduces the cost. Attached Figure Description
[0028] Figure 1 This is a flowchart illustrating the machining process of the symmetrical circular arc guide rail assembly in this invention. Figure 2 This is a partial structural diagram of the symmetrical guide rail pair in this invention; Figure 3 This is a schematic diagram of the lever gauge sliding device detecting the direction of movement in this invention; Figure 4 This is a schematic diagram of the alignment guide rail pair in this invention; Figure 5 This is a schematic diagram of the symmetrical guide rail pair used in this invention. Figure 6 This is a schematic diagram illustrating the method of detecting the consistency of the starting points of the two guide rails using a horizontal pull gauge in this invention. Figure 7 This is a schematic diagram of the circular arc-driven slider used in this invention to detect the concentricity of the two guide rails.
[0029] The attached diagram lists the components represented by each number as follows: 1. Arc guide rail pair; 10. Guide rail base; 20. Guide rail; 30. Slider; 2. Dial indicator. Detailed Implementation
[0030] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.
[0031] In the description of this application, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the stated features. In the description of this application, "multiple" means two or more, unless otherwise explicitly specified.
[0032] In the description of this application, it should also be noted that, unless otherwise expressly specified and limited, the terms "set up," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this technology based on the specific circumstances.
[0033] In the description of this application, spatial relation terms such as "below," "under," "below," "below," "above," "over," etc., are used herein to describe the relationship between one element or feature shown in the figures and other elements or features. It should be understood that, in addition to the orientation shown in the figures, spatial relation terms also include different orientations of the device in use and operation. For example, if the device in the figures is flipped, an element or feature described as "below" or "under" or "below" of other elements or features will be oriented "above" other elements or features. Therefore, the exemplary terms "below" and "under" can include both upper and lower orientations. Furthermore, the device may also include other orientations (e.g., rotated 90 degrees or other orientations), and the spatial descriptive terms used herein are interpreted accordingly.
[0034] In the description of this application, the term "for example" is used to mean "used as an example, illustration, or description." Any embodiment described as "for example" in this application is not necessarily to be construed as being more preferred or advantageous than other embodiments. The following description is provided to enable any person skilled in the art to make and use the invention. Details are set forth in the following description for purposes of explanation. It should be understood that those skilled in the art will recognize that the invention can be made without using these specific details. In other instances, well-known structures and processes will not be described in detail to avoid obscuring the description of the invention with unnecessary detail. Therefore, the invention is not intended to be limited to the embodiments shown, but is consistent with the broadest scope of the principles and features disclosed in this application.
[0035] Example 1 like Figures 1 to 7As shown, this embodiment provides a processing method for a symmetrical circular arc guide rail assembly, including the following specific steps: S1: Place one side of the arc guide rail pair 1 on the boring machine worktable and position it; S2: Place the symmetrical side arc guide rail pair 1 on the boring machine worktable and place it symmetrically with the arc guide rail pair 1 on one side, so that the positions of one end of the two arc guide rail pairs 1 are consistent; S3: Adjust the position of the circular arc guide rail pair 1 on the symmetrical side until the positions of the other ends of the two circular arc guide rail pairs 1 are consistent.
[0036] During the machining process, S1: Place one side of the arc guide rail pair 1 on the boring machine worktable and position it; S2: Place the symmetrical side of the arc guide rail pair 1 on the boring machine worktable and place it symmetrically with the one side of the arc guide rail pair 1 so that the positions of one end of the two arc guide rail pairs 1 are consistent; S3: Adjust the position of the symmetrical side of the arc guide rail pair 1 until the positions of the other ends of the two arc guide rail pairs 1 are consistent, which makes the machining convenient and the accuracy high.
[0037] Based on the above scheme, the boring machine's worktable uses existing technology and is only used to assist in the machining of circular arc guideways, without any other function. Therefore, the specific structure and principle of the boring machine's worktable will not be elaborated here.
[0038] The method in this embodiment is simple and reasonably designed, and can realize the simultaneous processing of two circular arc guide rail pairs 1 to ensure that the relative positions of the circular arc guide rail surfaces and the fixed mounting surfaces of the two symmetrical circular arc guide rail pairs 1 are completely consistent, with high precision. There is no need to use a laser tracker to detect the precision of the two symmetrical circular arc guide rail pairs 1 in the future, which greatly reduces the cost.
[0039] Example 2 Based on Embodiment 1, in this embodiment, S1 specifically includes the following steps: using a dial indicator 2 to position the arc guide rail pair 1 by pressing one end face of the arc guide rail pair 1.
[0040] This method is simple and reasonably designed. It uses dial indicator 2 to select two reference surfaces on one side of the circular arc guide rail pair 1 for positioning, and determines the position of the circular arc guide rail pair 1.
[0041] Based on the above scheme, the processing method includes the following specific steps: S1: Use dial indicator 2 to position the arc guide rail pair 1 by pressing the end face of one side of the arc guide rail pair 1; S2: Place the symmetrical side arc guide rail pair 1 on the boring machine worktable and place it symmetrically with the arc guide rail pair 1 on one side, so that the positions of one end of the two arc guide rail pairs 1 are consistent; S3: Adjust the position of the circular arc guide rail pair 1 on the symmetrical side until the positions of the other ends of the two circular arc guide rail pairs 1 are consistent.
[0042] Example 3 Based on the above embodiments, in this embodiment, S2 specifically includes the following steps: using a dial indicator 2 to initially position the two arc guide rail pairs 1 according to the end faces of the two arc guide rail pairs 1, until the positions of one end of the two arc guide rail pairs 1 are consistent.
[0043] This method is simple and reasonably designed. It uses dial indicator 2 to perform preliminary positioning of the two arc guide rail pairs 1 until the positions of one end of the two arc guide rail pairs 1 are consistent, thereby achieving rapid positioning of one end of the two arc guide rail pairs 1.
[0044] Based on the above scheme, the processing method includes the following specific steps: S1: Use dial indicator 2 to position the arc guide rail pair 1 by pressing the end face of one side of the arc guide rail pair 1; S2: Using dial indicator 2, perform preliminary positioning of the two arc guide rail pairs 1 by pointing to the end faces of the two arc guide rail pairs 1, until the positions of one end of the two arc guide rail pairs 1 are consistent; S3: Adjust the position of the circular arc guide rail pair 1 on the symmetrical side until the positions of the other ends of the two circular arc guide rail pairs 1 are consistent.
[0045] Example 4 Based on the above embodiments, in this embodiment, step S3 specifically includes the following steps: S31: Install a slider 30 on one side of the arc guide rail pair 1, and place a dial indicator 2 on the slider 30, while pressing the dial indicator 2 on the guide rail surface of the arc guide rail pair 1 on the symmetrical side. S32: Push the slider 30 and record the data changes of the dial gauge 2 during the pushing process; S33: Analyze the above data and adjust the position of the other end of the circular arc guide rail pair 1 on the symmetrical side according to the above data, so that the positions of the other ends of the two circular arc guide rail pairs 1 are consistent.
[0046] This method is simple and reasonably designed. During the movement of slider 30 on one side of the circular arc guide rail pair 1, dial gauge 2 is used to detect the specific position of each part of the symmetrical side circular arc guide rail pair 1 and record the relevant data. At the same time, the recorded data is analyzed and the specific position of the symmetrical side circular arc guide rail pair 1 is adjusted in real time based on the analysis results.
[0047] Based on the above scheme, the processing method includes the following specific steps: S1: Use dial indicator 2 to position the arc guide rail pair 1 by pressing the end face of one side of the arc guide rail pair 1; S2: Using dial indicator 2, perform preliminary positioning of the two arc guide rail pairs 1 by pointing to the end faces of the two arc guide rail pairs 1, until the positions of one end of the two arc guide rail pairs 1 are consistent; S3: Adjust the position of the circular arc guide rail pair 1 on the symmetrical side until the positions of the other ends of the two circular arc guide rail pairs 1 are consistent, specifically: S31: Install a slider 30 on one side of the arc guide rail pair 1, and place a dial indicator 2 on the slider 30, while pressing the dial indicator 2 on the guide rail surface of the arc guide rail pair 1 on the symmetrical side. S32: Push the slider 30 and record the data changes of the dial gauge 2 during the pushing process; S33: Analyze the above data and adjust the position of the other end of the circular arc guide rail pair 1 on the symmetrical side according to the above data, so that the positions of the other ends of the two circular arc guide rail pairs 1 are consistent.
[0048] Example 5 Based on Example 4, in this example, step S3 further includes the following steps: S34: Repeat S32 and S33 until the change in the above data during the pushing of the slider 30 is less than 0.01.
[0049] This method is simple and reasonably designed. By repeatedly performing S32 and S33, the specific position of the symmetrical side arc guide rail pair 1 is continuously adjusted until the change in the above data is less than 0.01, which greatly improves the accuracy and ensures that the positions of the two arc guide rail pairs 1 are consistent.
[0050] Based on the above scheme, the processing method includes the following specific steps: S1: Use dial indicator 2 to position the arc guide rail pair 1 by pressing the end face of one side of the arc guide rail pair 1; S2: Using dial indicator 2, perform preliminary positioning of the two arc guide rail pairs 1 by pointing to the end faces of the two arc guide rail pairs 1, until the positions of one end of the two arc guide rail pairs 1 are consistent; S3: Adjust the position of the circular arc guide rail pair 1 on the symmetrical side until the positions of the other ends of the two circular arc guide rail pairs 1 are consistent, specifically: S31: Install a slider 30 on one side of the arc guide rail pair 1, and place a dial indicator 2 on the slider 30, while pressing the dial indicator 2 on the guide rail surface of the arc guide rail pair 1 on the symmetrical side. S32: Push the slider 30 and record the data changes of the dial gauge 2 during the pushing process; S33: Analyze the above data and adjust the position of the other end of the circular arc guide rail pair 1 on the symmetrical side according to the above data, so that the positions of the other ends of the two circular arc guide rail pairs 1 are consistent; S34: Repeat S32 and S33 until the change in the above data during the pushing of the slider 30 is less than 0.01.
[0051] Example 6 Based on the above embodiments, in this embodiment, S4 is further included after S3: Milling is performed on the sides of the two arc guide rail pairs 1 that are far apart from each other to form the mounting surface of the arc guide rail pairs 1, so that the two mounting surfaces are coplanar.
[0052] This method is simple and reasonably designed. The two arc guide rail pairs 1 are milled on the side that is far apart from each other to form the mounting surface of the arc guide rail pairs 1. This ensures that the two mounting surfaces share a common center, thereby ensuring that the two mounting surfaces of the two arc guide rail pairs 1 can be coplanar during installation.
[0053] Based on the above scheme, the processing method includes the following specific steps: S1: Use dial indicator 2 to position the arc guide rail pair 1 by pressing the end face of one side of the arc guide rail pair 1; S2: Using dial indicator 2, perform preliminary positioning of the two arc guide rail pairs 1 by pointing to the end faces of the two arc guide rail pairs 1, until the positions of one end of the two arc guide rail pairs 1 are consistent; S3: Adjust the position of the circular arc guide rail pair 1 on the symmetrical side until the positions of the other ends of the two circular arc guide rail pairs 1 are consistent, specifically: S31: Install a slider 30 on one side of the arc guide rail pair 1, and place a dial indicator 2 on the slider 30, while pressing the dial indicator 2 on the guide rail surface of the arc guide rail pair 1 on the symmetrical side. S32: Push the slider 30 and record the data changes of the dial gauge 2 during the pushing process; S33: Analyze the above data and adjust the position of the other end of the circular arc guide rail pair 1 on the symmetrical side according to the above data, so that the positions of the other ends of the two circular arc guide rail pairs 1 are consistent; S34: Repeat S32 and S33 until the change in the above data during the pushing of the slider 30 is less than 0.01; S4: Milling is performed on the side of the two arc guide rail pairs 1 that are far apart from each other to form the mounting surface of the arc guide rail pairs 1, so that the two mounting surfaces are coplanar.
[0054] Example 7 Based on the above embodiments, in this embodiment, S0 is included before S1: assembling two of the circular arc guide rail pairs 1.
[0055] This method is simple and reasonably designed. The two circular arc guide rail pairs 1 are pre-assembled, which facilitates the subsequent processing of the two circular arc guide rail pairs 1.
[0056] Based on the above scheme, the processing method includes the following specific steps: S0: Assemble the two circular arc guide rail pairs 1; S1: Use dial indicator 2 to position the arc guide rail pair 1 by pressing the end face of one side of the arc guide rail pair 1; S2: Using dial indicator 2, perform preliminary positioning of the two arc guide rail pairs 1 by pointing to the end faces of the two arc guide rail pairs 1, until the positions of one end of the two arc guide rail pairs 1 are consistent; S3: Adjust the position of the circular arc guide rail pair 1 on the symmetrical side until the positions of the other ends of the two circular arc guide rail pairs 1 are consistent, specifically: S31: Install a slider 30 on one side of the arc guide rail pair 1, and place a dial indicator 2 on the slider 30, while pressing the dial indicator 2 on the guide rail surface of the arc guide rail pair 1 on the symmetrical side. S32: Push the slider 30 and record the data changes of the dial gauge 2 during the pushing process; S33: Analyze the above data and adjust the position of the other end of the circular arc guide rail pair 1 on the symmetrical side according to the above data, so that the positions of the other ends of the two circular arc guide rail pairs 1 are consistent; S34: Repeat S32 and S33 until the change in the above data during the pushing of the slider 30 is less than 0.01; S4: Milling is performed on the side of the two arc guide rail pairs 1 that are far apart from each other to form the mounting surface of the arc guide rail pairs 1, so that the two mounting surfaces are coplanar.
[0057] Example 8 Based on Example 7, in this example, S0 specifically includes the following steps: S01: Place two symmetrical guide rail seats 10 symmetrically on a lathe, and machine mounting grooves on the sides of the two guide rail seats 10 that are close to each other. S02: Install the two guide rails 20 into the two mounting slots respectively, and install the sliders 30 on the two guide rails 20 respectively.
[0058] During the processing, two mounting slots are first machined on the two guide rail seats 10, and then the two guide rails 20 are installed in the two mounting slots. The assembly is convenient and highly accurate.
[0059] Based on the above scheme, the processing method includes the following specific steps: S0: Assemble the two aforementioned circular arc guide rail pairs 1, specifically as follows: S01: Place two symmetrical guide rail seats 10 symmetrically on a lathe, and machine mounting grooves on the sides of the two guide rail seats 10 that are close to each other. S02: Install the two guide rails 20 into the two mounting slots respectively, and install the sliders 30 on the two guide rails 20 respectively; S1: Use dial indicator 2 to position the arc guide rail pair 1 by pressing the end face of one side of the arc guide rail pair 1; S2: Using dial indicator 2, perform preliminary positioning of the two arc guide rail pairs 1 by pointing to the end faces of the two arc guide rail pairs 1, until the positions of one end of the two arc guide rail pairs 1 are consistent; S3: Adjust the position of the circular arc guide rail pair 1 on the symmetrical side until the positions of the other ends of the two circular arc guide rail pairs 1 are consistent, specifically: S31: Install a slider 30 on one side of the arc guide rail pair 1, and place a dial indicator 2 on the slider 30, while pressing the dial indicator 2 on the guide rail surface of the arc guide rail pair 1 on the symmetrical side. S32: Push the slider 30 and record the data changes of the dial gauge 2 during the pushing process; S33: Analyze the above data and adjust the position of the other end of the circular arc guide rail pair 1 on the symmetrical side according to the above data, so that the positions of the other ends of the two circular arc guide rail pairs 1 are consistent; S34: Repeat S32 and S33 until the change in the above data during the pushing of the slider 30 is less than 0.01; S4: Milling is performed on the side of the two arc guide rail pairs 1 that are far apart from each other to form the mounting surface of the arc guide rail pairs 1, so that the two mounting surfaces are coplanar.
[0060] Example 9 Based on the above embodiments, this embodiment also provides a symmetrical arc guide rail assembly, which is manufactured using the symmetrical arc guide rail assembly processing method described above. It includes two symmetrically distributed arc guide rail assemblies 1. The two arc guide rail assemblies 1 each include a guide rail seat 10 and a guide rail 20. The two guide rails 20 are respectively mounted on the two guide rail seats 10, and sliders 30 are slidably mounted on the two guide rails 20.
[0061] Preferably, in this embodiment, the two guide rail seats 10 are respectively arc-shaped.
[0062] Preferably, in this embodiment, the two guide rails 20 are respectively arc-shaped, and their shapes are adapted to the two guide rail seats 10.
[0063] In addition, the two sliders 30 are mounted on two guide rails 20 in a relatively sliding manner.
[0064] This embodiment also provides a symmetrical arc guide rail pair assembly. The symmetrical arc guide rail pair assembly has a simple structure and reasonable design. The guide rail 20 is installed using two mounting slots designed on the guide rail base 10, which ensures the accuracy of the installation of the guide rail 20. This ensures that the relative positions of the two symmetrical arc guide rail pairs 1 can be completely consistent with the fixed mounting surface, resulting in high accuracy. Subsequently, there is no need to use a laser tracker to detect the accuracy of the two symmetrical arc guide rail pairs 1, which greatly reduces the cost.
[0065] Example 10 Based on embodiment 9, in this embodiment, the two guide rail seats 10 are provided with mounting grooves on their sides that are close to each other, and the two guide rails 20 are distributed and installed in the two mounting grooves.
[0066] The solution has a simple structure and reasonable design. It uses two mounting slots on the guide rail base 10 to install the guide rail 20, ensuring the accuracy of the guide rail 20 installation. This ensures that the relative positions of the two symmetrical arc guide rail pairs 1 with the arc guide rail surface and the fixed mounting surface are completely consistent, with high accuracy. Subsequently, there is no need to use a laser tracker to detect the accuracy of the two symmetrical arc guide rail pairs 1, which greatly reduces the cost.
[0067] Preferably, in this embodiment, the two mounting slots are respectively arc-shaped slots, the shape and size of which match the shape and size of the two guide rails 20, which facilitates assembly.
[0068] This invention provides a symmetrical circular arc guide rail assembly and its processing method, which includes the following specific steps: S0: Assemble the two aforementioned circular arc guide rail pairs 1, specifically as follows: S01: Place two symmetrical guide rail seats 10 symmetrically on a lathe, and machine mounting grooves on the sides of the two guide rail seats 10 that are close to each other. S02: Install the two guide rails 20 into the two mounting slots respectively, and install the sliders 30 on the two guide rails 20 respectively; S1: Use dial indicator 2 to position the arc guide rail pair 1 by pressing the end face of one side of the arc guide rail pair 1; S2: Using dial indicator 2, perform preliminary positioning of the two arc guide rail pairs 1 by pointing to the end faces of the two arc guide rail pairs 1, until the positions of one end of the two arc guide rail pairs 1 are consistent; S3: Adjust the position of the circular arc guide rail pair 1 on the symmetrical side until the positions of the other ends of the two circular arc guide rail pairs 1 are consistent, specifically: S31: Install a slider 30 on one side of the arc guide rail pair 1, and place a dial indicator 2 on the slider 30, while pressing the dial indicator 2 on the guide rail surface of the arc guide rail pair 1 on the symmetrical side. S32: Push the slider 30 and record the data changes of the dial gauge 2 during the pushing process; S33: Analyze the above data and adjust the position of the other end of the circular arc guide rail pair 1 on the symmetrical side according to the above data, so that the positions of the other ends of the two circular arc guide rail pairs 1 are consistent; S34: Repeat S32 and S33 until the change in the above data during the pushing of the slider 30 is less than 0.01; S4: Milling is performed on the side of the two arc guide rail pairs 1 that are far apart from each other to form the mounting surface of the arc guide rail pairs 1, so that the two mounting surfaces are coplanar.
[0069] This invention discloses a symmetrical arc guide rail assembly and its processing method. The method is simple and reasonably designed, and can simultaneously process two arc guide rail assemblies to ensure that the relative positions of the arc guide rail surfaces and the fixed mounting surfaces of the two symmetrical arc guide rail assemblies are completely consistent, with high precision. Subsequently, there is no need to use a laser tracker to detect the precision of the two symmetrical arc guide rail assemblies, which greatly reduces costs.
[0070] While embodiments or examples of this disclosure have been described with reference to the accompanying drawings, it should be understood that the above embodiments are merely exemplary embodiments or examples, and the scope of the invention is not limited by these embodiments or examples, but only by the granted claims and their equivalents. Various elements in the embodiments or examples may be omitted or replaced by their equivalents. Furthermore, the steps may be performed in a different order than that described in this disclosure. Further, various elements in the embodiments or examples may be combined in various ways. Importantly, as the technology evolves, many elements described herein can be replaced by equivalents that appear after this disclosure.
Claims
1. A method for processing a symmetrical arc guide rail assembly, the symmetrical arc guide rail assembly comprising two symmetrically distributed arc guide rail pairs (1), each of the two arc guide rail pairs (1) comprising a guide rail seat (10) and a guide rail (20), the two guide rails (20) being respectively mounted on the two guide rail seats (10), and sliders (30) being slidably mounted on the two guide rails (20); mounting grooves are provided on the side of the two guide rail seats (10) that are close to each other, and the two guide rails (20) are respectively mounted in the two mounting grooves; Its features are, The machining method for this symmetrical circular arc guide pair assembly includes the following specific steps: S0: Assemble the two circular arc guide rail pairs (1), which specifically includes: S01: Place the two guide rail seats (10) symmetrically on the lathe, and machine the mounting grooves on the side of the two guide rail seats (10) that are close to each other; S02: Install the two guide rails (20) into the two mounting slots respectively, and install the sliders (30) on the two guide rails (20) respectively. S1: Place the arc guide rail pair (1) on one side on the boring machine worktable and position it; S2: Place the symmetrical arc guide rail pair (1) on the boring machine worktable and place it symmetrically with the arc guide rail pair (1) on one side, so that the positions of one end of the two arc guide rail pairs (1) are consistent; S3: Adjust the position of the circular arc guide rail pair (1) on the symmetrical side until the positions of the other ends of the two circular arc guide rail pairs (1) are consistent, which specifically includes: S31: Install the slider (30) on one side of the arc guide rail pair (1), and place the dial indicator (2) on the slider (30), while pressing the dial indicator (2) head onto the guide rail surface of the arc guide rail pair (1) on the symmetrical side; S32: Push the slider (30) and record the data changes of the dial gauge (2) during the pushing process of the slider (30); S33: Analyze the above data and adjust the position of the other end of the circular arc guide pair (1) on the symmetrical side according to the above data, so that the positions of the other ends of the two circular arc guide pairs (1) are consistent; S34: Repeat S32 and S33 until the change in the above data during the pushing of the slider (30) is less than 0.01; S4: Milling is performed on the side of the two arc guide rail pairs (1) that are far apart from each other to form the mounting surface of the arc guide rail pairs (1), so that the two mounting surfaces are coplanar.
2. The processing method of the symmetrical circular arc guide rail pair assembly according to claim 1, characterized in that, The S1 specifically includes the following steps: using a dial indicator (2) to position the arc guide pair (1) on one side of the arc guide pair (1).
3. The processing method of the symmetrical circular arc guide rail pair assembly according to claim 1, characterized in that, The S2 specifically includes the following steps: using a dial indicator (2) to initially position the two arc guide rail pairs (1) according to the end faces of the two arc guide rail pairs (1) until the positions of one end of the two arc guide rail pairs (1) are consistent.
Citation Information
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