Triangular prism scrubbing machine
The fully automated triangular prism washing machine, through the coordinated design of the tower material mechanism, platform mechanism and washing group mechanism, solves the problems of high manual intervention and inconsistent washing in existing equipment, and achieves efficient and precise triangular prism washing, thereby improving product yield and production efficiency.
Patent Information
- Application Number
- CN202610353581.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2026-03-23
- Publication Date
- 2026-05-15
AI Technical Summary
Existing triangular prism brushing equipment suffers from poor mechanism integration and high manual intervention, resulting in high labor intensity, low product yield, and low efficiency of semi-automated equipment. It is also unable to achieve synchronous and precise brushing of the three faces of the triangular prism, leading to inconsistent brushing results.
A triangular prism brushing machine was designed, which adopts a fully automated collaboration of tower material mechanism, platform mechanism, pick-and-place mechanism and brushing group mechanism to achieve multi-station synchronous operation. It is equipped with photoelectric sensors and CCD imaging for precise positioning, and combined with multi-module driven cleaning brushes for synchronous and precise brushing.
It achieves fully automated operation, avoids bumps and scratches caused by manual operation, improves washing efficiency and product yield, meets the needs of large-scale production, and ensures the consistency of washing of all faces of the triangular prism.
Smart Images

Figure CN122032973A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of optical component processing technology, specifically a triangular prism cleaning machine. Background Technology
[0002] Triangular prisms are a commonly used type of optical element, widely used in optical instruments, imaging equipment, laser equipment and other fields. The cleanliness of their surface is crucial to their optical performance and effectiveness. Therefore, during the processing of triangular prisms, their surfaces need to be thoroughly cleaned. Since triangular prisms have three working surfaces to be cleaned, the uniformity and precision of the cleaning are required. Traditionally, the cleaning of triangular prisms is mostly done manually or with semi-automatic equipment.
[0003] However, existing brushing equipment has many technical defects: the interoperability of various mechanisms in existing brushing machines is poor, and the degree of manual intervention during operation is high. Manual labor is required to load and unload cleaning fixtures, pick up and place triangular prisms, switch brushing stations, and retrieve empty fixtures. This not only results in high labor intensity but also makes it easy for triangular prisms to be bumped or scratched due to manual operation, thus affecting product yield. At the same time, in existing technologies, semi-automated equipment is mostly single-station operation, which not only has low brushing efficiency and difficulty in meeting the needs of large-scale production, but also cannot achieve synchronous and precise brushing of the three faces of triangular prisms, resulting in poor consistency of brushing effect on each face and easy problems such as incomplete or over-brushing of certain faces.
[0004] To address the aforementioned issues, there is an urgent need for innovative design based on existing equipment. Therefore, we have proposed a triangular prism brushing machine that can effectively solve these problems. Summary of the Invention
[0005] The purpose of this invention is to provide a triangular prism brushing machine to solve the problems mentioned in the background art, such as poor interoperability of various mechanisms in existing brushing machines, high degree of manual intervention during operation, and the need for manual handling of loading and unloading of cleaning fixtures, picking up and placing triangular prisms, switching of brushing stations, and recycling of empty fixtures. This not only results in high labor intensity but also easily leads to bumps and scratches on the triangular prisms due to manual operation, thus affecting product yield. At the same time, in the prior art, semi-automated equipment is mostly single-station operation, which not only has low brushing efficiency and difficulty in meeting the needs of large-scale production, but also cannot achieve synchronous and precise brushing of the three faces of the triangular prism, resulting in poor consistency of brushing effect on each face and the problem of incomplete or over-brushing of certain faces.
[0006] To achieve the above objectives, the present invention provides the following technical solution: a triangular prism brushing machine, comprising an installation platform, wherein a full material tower mechanism to be brushed and a hollow fixture recovery material tower mechanism are symmetrically arranged at both ends of the installation platform, and the full material tower mechanism to be brushed and the hollow fixture recovery material tower mechanism are driven by a feeding platform mechanism and a discharging platform mechanism, respectively; a middle material placement mechanism is arranged in the middle of the installation platform, and buffer platform mechanisms are arranged at the four corners of the middle material placement mechanism; a chemical tank and a pure water tank are correspondingly arranged on the side of the four buffer platform mechanisms that are far apart from each other on the installation platform, and a brushing group mechanism is arranged on each of the four chemical tanks and pure water tanks; a handling and picking mechanism is correspondingly arranged at the end of the four brushing group mechanisms that are far apart from each other; a discharge platform mechanism is symmetrically arranged at one end of the installation platform, and a discharge material tower mechanism is symmetrically arranged at the other end.
[0007] Preferably, the material tower mechanism to be washed includes two symmetrically arranged hoppers, which are used to place cleaning fixtures in layers, and the bottom of the two hoppers is provided with a Z-axis module. Photoelectric sensors are symmetrically arranged on both sides of the hoppers on the mounting platform. Both hoppers are installed on the top of the Z-axis module by a fixing cylinder. The empty fixture recovery tower mechanism has the same structure as the material tower mechanism to be washed.
[0008] Preferably, the feeding platform mechanism includes a movable platform slidably mounted on a linear guide rail, and the movable platform is driven by an X-axis module at the bottom. A fixing block is provided at the top of the movable platform and is driven by a fixing cylinder. Two blocking blocks are symmetrically arranged at both ends of the top of the movable platform and are driven by blocking cylinders.
[0009] Preferably, the discharge platform mechanism includes a second movable platform that is slidably mounted on a linear guide rail, and the second movable platform is driven by a Y-axis module at the bottom. A second fixed block is provided at one top end of the second movable platform, and two second blocking blocks are symmetrically arranged at both ends of the top of the second movable platform.
[0010] Preferably, the intermediate material handling mechanism includes an X-axis module two mounted on a bracket, a Z-axis module two mounted on one end of the X-axis module two mounted on a bracket, a blade cylinder mounted on one side of the Z-axis module two mounted on a bracket, and the blade cylinder is driven and adjusted by a variable pitch module at its end. The buffer platform mechanism includes a buffer platform driven by a Y-axis module.
[0011] Preferably, the brushing assembly includes a brushing receiving head, which includes evenly arranged rubber suction nozzles and air tube pressure blocks. The rubber suction nozzles and air tube pressure blocks are fixedly connected, and the air tube pressure blocks are driven by a servo motor. A movable clamping plate is disposed opposite to one end of each rubber suction nozzle, and the movable clamping plate is driven by a Y-axis module. Compression springs are evenly arranged on the top of the movable clamping plate, and each compression spring corresponds to a rubber suction nozzle. The rubber suction nozzle and air tube pressure block constitute the vacuum adsorption end of the brushing receiving head, and the movable clamping plate and compression springs constitute the fixed end of the brushing receiving head.
[0012] Preferably, the brushing assembly further includes a cleaning brush located below the compression spring and the rubber suction nozzle, and the cleaning brush is driven to rotate by a corresponding rotary motor. The top of the cleaning brush is also provided with an inclined water spraying component, and the bottom of the cleaning brush is also provided with a lifting module and a cam rotary motor to drive it to lift and move.
[0013] Preferably, the transport and placement mechanism has the same structure as the intermediate material placement mechanism, and the intermediate material placement mechanism and the transport and placement mechanism also include a camera and a lens at its bottom, with a light source provided at the bottom of the lens.
[0014] Preferably, the unloading platform mechanism includes a movable platform driven by a Y-axis module two, and the top of both sides of the movable platform are equipped with a correction cylinder by a bracket. The movable platform is also equipped with a fixing cylinder for fixing the cleaning fixture.
[0015] Preferably, the material feeding tower mechanism includes a fixedly installed water storage tank, and the top of the material tray sensor is driven by a Z-axis module three-drive hopper. A material tray sensor is also installed at one end of the top of the water storage tank.
[0016] Compared with the prior art, the beneficial effects of this invention are as follows: This triangular prism washing machine, through the coordinated operation of the tower mechanism, the platform mechanism, the pick-and-place mechanism, and the washing group mechanism, can achieve fully automated operation. No manual intervention is required for loading / unloading, picking / placing, and station switching throughout the process, avoiding prism collisions and scratches, and improving product yield. Simultaneously, the multi-station synchronous operation mode improves washing efficiency, meeting the needs of large-scale production. It can also simultaneously and precisely wash the three working surfaces of the triangular prism, ensuring the washing effect of each surface. Specifically: 1. Through the coordinated operation of the tower mechanism, the platform mechanism, the pick-and-place mechanism, and the washing group mechanism, fully automated washing operation is achieved. No manual intervention is required for loading / unloading, prism picking / placing, and station switching throughout the process, avoiding the prism collisions and scratches easily caused by manual operation, thereby effectively improving the product yield of the processed triangular prisms.
[0017] 2. By adopting a multi-station synchronous operation mode, and configuring four sets of chemical solution tanks, pure water tanks and washing mechanisms to operate simultaneously, compared with traditional single-station semi-automatic equipment, the washing efficiency is greatly improved and the production capacity is significantly increased, which can fully meet the needs of large-scale and batch production and processing of triangular prisms.
[0018] 3. The cleaning brushes of the brushing unit can be lifted, rotated and moved under the drive of multiple modules. They are used in conjunction with the water sprayer to spray liquid or pure water, and are adjusted horizontally by the laser displacement sensor. This solves the problem of poor brushing consistency of the three working surfaces of the triangular prism in traditional equipment, and avoids the situation of incomplete or excessive brushing on one side.
[0019] 4. The design of each mechanism is reasonable and equipped with precise positioning and sensing components. Through CCD imaging, photoelectric sensors, material tray sensors and other devices, the precise positioning and position sensing of the prism and fixture are realized. At the same time, the elastic material of the fixed block and blocking block in the platform mechanism can play a buffering and protective role, which not only ensures the accuracy and stability of the equipment operation, but also improves the safety of operation. Attached Figure Description
[0020] Figure 1 This is a top view schematic diagram of the overall structure of a triangular prism brushing machine; Figure 2 This is a schematic diagram of the structure of a full material tower mechanism for a triangular prism brushing machine; Figure 3 This is a schematic diagram of the feeding platform mechanism of a triangular prism washing machine. Figure 4 This is a schematic diagram of the discharge platform mechanism of a triangular prism washing machine. Figure 5 This is a schematic diagram of the intermediate material handling mechanism of a triangular prism washing machine; Figure 6 This is a schematic diagram of the brushing assembly mechanism of a triangular prism brushing machine; Figure 7 This is a schematic diagram of the handling and loading head of a triangular prism washing machine; Figure 8 This is a schematic diagram of the unloading platform mechanism of a triangular prism washing machine; Figure 9 This is a schematic diagram of the feeding tower mechanism of a triangular prism washing machine.
[0021] In the diagram: 1. Material tower mechanism for washing full load; 101. Material bin; 102. Z-axis module one; 103. Photoelectric sensor; 104. Fixed cylinder one; 2. Empty fixture recovery tower mechanism; 3. Feeding platform mechanism; 301. Moving platform one; 302. X-axis module one; 303. Fixed block one; 304. Block one; 4. Discharge platform mechanism; 401. Moving platform two; 402. Y-axis module one; 403. Fixed block two; 404. Block two; 5. Intermediate material handling mechanism; 501. X-axis module two; 502. Z-axis module two; 5 03. Variable pitch module; 504. Blade cylinder; 6. Buffer platform mechanism; 7. Medicine tank; 8. Pure water tank; 9. Brushing assembly mechanism; 901. Rubber suction nozzle; 902. Air tube clamp; 903. Moving clamp; 904. Compression spring; 905. Cleaning brush; 10. Handling and placing mechanism; 1001. Camera; 1002. Light source; 11. Unloading platform mechanism; 1101. Y-axis module two; 1102. Correction cylinder; 12. Unloading tower mechanism; 1201. Water storage tank; 1202. Material tray sensor; 1203. Z-axis module three. Detailed Implementation
[0022] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0023] Example 1: Please refer to Figure 1 and Figure 6 As shown, the existing brushing machines have poor interoperability between their various mechanisms, requiring high levels of manual intervention during operation. Manual handling is necessary for loading and unloading cleaning fixtures, picking up and placing triangular prisms, switching brushing stations, and retrieving empty fixtures. This not only results in high labor intensity but also increases the risk of damage to the triangular prisms due to manual operation, affecting product yield. Furthermore, in existing semi-automated equipment, most operations are single-station, leading to low brushing efficiency, insufficient capacity to meet the demands of large-scale production, and an inability to achieve simultaneous and precise brushing of all three faces of the triangular prism, resulting in inconsistent brushing effects on each face. Poor consistency can easily lead to incomplete or excessive cleaning of certain surfaces. To address this technical problem, this embodiment discloses the following technical content: A triangular prism cleaning machine includes an installation platform. Symmetrically arranged at both ends of the installation platform are a full-load material tower mechanism 1 and an empty fixture recovery material tower mechanism 2. The full-load material tower mechanism 1 and the empty fixture recovery material tower mechanism 2 are driven by a feeding platform mechanism 3 and a discharging platform mechanism 4, respectively. A central material handling mechanism 5 is arranged in the middle of the installation platform, and buffer platform mechanisms 6 are arranged at the four corners of the central material handling mechanism 5.
[0024] Furthermore, the installation platform is provided with a medicine tank 7 and a pure water tank 8 on the side of the four buffer platform mechanisms 6 that are far apart from each other. Each of the four medicine tanks 7 and pure water tanks 8 is provided with a brushing group mechanism 9. A handling and picking mechanism 10 is provided at the end of the four brushing group mechanisms 9 that are far apart from each other. A material unloading platform mechanism 11 is symmetrically provided at one end of the installation platform, and a material unloading tower mechanism 12 is symmetrically provided at the other end.
[0025] The brushing assembly 9 includes a brushing receiving head, which comprises evenly arranged rubber suction nozzles 901 and air tube pressing blocks 902. The rubber suction nozzles 901 and air tube pressing blocks 902 are fixedly connected. The air tube pressing blocks 902 are made of urethane and are driven by a servo motor. One end of the rubber suction nozzles 901 is provided with a movable clamping plate 903, which is driven by a Y-axis module. The top of the movable clamping plate 903 is evenly arranged with compression springs 904, which correspond one-to-one with the rubber suction nozzles 901. The rubber suction nozzles 901 and the air tube pressing blocks 902 constitute the vacuum adsorption end of the brushing receiving head, while the movable clamping plate 903 and the compression springs 904 constitute the fixed end of the brushing receiving head.
[0026] The air tube block 902 is stretched or compressed by a servo motor to create a vacuum inside, and then the triangular prism is attracted by the rubber suction nozzle 901. Then, the Y-axis module drives the moving clamping plate 903 to approach, and the triangular prism can be squeezed by the compression spring 904 to achieve stable clamping.
[0027] Meanwhile, the brushing assembly 9 also includes a cleaning brush 905 located below the compression spring 904 and the rubber suction nozzle 901. The cleaning brush 905 is driven to rotate by a corresponding rotary motor. The top of the cleaning brush 905 is also equipped with a water spray component that is tilted. The bottom of the cleaning brush 905 is also equipped with a lifting module and a cam rotary motor that drive it to lift and move. In addition, the cleaning brush 905 is also equipped with a laser displacement sensor to help it adjust its level.
[0028] Driven by a rotary motor, a lifting module, and a cam rotary motor, the cleaning brush 905 completes lifting, rotation, and movement. In conjunction with the top water sprayer spraying liquid or pure water, it can simultaneously clean the three working surfaces of the triangular prism.
[0029] In summary, through the coordinated operation of the tower material mechanism, platform mechanism, loading and unloading mechanism, and brushing group mechanism 9, fully automated operation can be achieved. No manual intervention is required for loading, unloading, and station switching throughout the process, which avoids the problem of triangular prisms being bumped or scratched by manual operation, thereby improving product yield. At the same time, the multi-station synchronous operation mode improves brushing efficiency and significantly increases production capacity, which can effectively meet the needs of large-scale prism production. It can also perform synchronous and precise brushing on the three working surfaces of the triangular prism, ensuring the consistency of the brushing effect on each surface and avoiding the problem of incomplete or excessive brushing on a certain surface.
[0030] Example 2: The technical content disclosed in this example is a further improvement based on Example 1 described above, such as... Figures 2-9 As shown, in order to specify the composition of each mechanism, this embodiment discloses the following technical contents: The material tower mechanism 1 to be brushed and filled includes two symmetrically arranged hoppers 101. The hoppers 101 are used to place the cleaning fixtures in layers, and the bottom of the two hoppers 101 is provided with a Z-axis module 102. Photoelectric sensors 103 are symmetrically arranged on both sides of the hoppers 101 on the mounting platform. Both hoppers 101 are installed on the top of the Z-axis module 102 by a fixed cylinder 104. The empty fixture recovery material tower mechanism 2 has the same structure as the material tower mechanism 1 to be brushed and filled.
[0031] The material tower mechanism 1, which is to be filled with cleaning materials, serves as a loading platform for the material bin 101 and cleaning fixtures. The material bin 101 is raised and lowered by the Z-axis module 102, and the photoelectric sensor 103 can detect whether there is a cleaning tray layer by layer.
[0032] The feeding platform mechanism 3 includes a movable platform 301 slidably mounted on a linear guide rail. The movable platform 301 is driven by an X-axis module 302 at the bottom. A fixing block 303 is provided at the top of the movable platform 301. The fixing block 303 is made of urethane rubber and is driven by a fixing cylinder. Two blocking blocks 304 are symmetrically arranged at both ends of the top of the movable platform 301. The blocking blocks 304 are L-shaped structures made of POM material and are driven by blocking cylinders.
[0033] The cleaning fixture can be removed from the hopper 101 and placed on the track via the feeding platform mechanism 3. The track can be switched to connect to two hoppers 101 and the discharge track.
[0034] Similarly, the discharge platform mechanism 4 includes a second movable platform 401 slidably mounted on a linear guide rail, and the second movable platform 401 is driven by a Y-axis module 402 at the bottom. A second fixed block 403 is provided at one end of the top of the second movable platform 401. The second fixed block 403 is made of the same material as the first fixed block 303 and is also driven by a fixed cylinder. Two second blocking blocks 404 are symmetrically arranged at both ends of the top of the second movable platform 401. The second blocking blocks 404 are made of the same material and structure as the first blocking block 304 and are also driven by blocking cylinders. In addition, a position sensor is fixedly installed on the top of the discharge platform mechanism 4 to sense whether the fixture has moved to the correct position.
[0035] The discharge platform mechanism 4 can be connected to the feeding track and the empty fixture recovery bin 101. It can fix the fixture and move it to the material picking position, and can also push the empty fixture into the bin 101. The elastic materials of the fixing blocks and blocking blocks of the feeding platform mechanism 3 and the discharge platform mechanism 4 can buffer and protect the movement and positioning of the mobile platform, which not only ensures the accuracy and stability of the equipment operation, but also improves the safety of operation.
[0036] Furthermore, the intermediate material handling mechanism 5 includes an X-axis module 501 mounted on a bracket, a Z-axis module 502 mounted on one end of the X-axis module 501 mounted on a bracket, a blade cylinder 504 mounted on one side of the Z-axis module 502 mounted on a bracket, and the blade cylinder 504 is driven and adjusted by a variable pitch module 503 at the end. The buffer platform mechanism 6 includes a buffer platform driven by a Y-axis module.
[0037] The triangular prism inside the cleaning fixture is located by taking a picture with the CCD of the intermediate material placement mechanism 5, and then the triangular prism is picked up and placed from the cleaning fixture onto the buffer platform of the buffer stage mechanism 6.
[0038] The transport and pick-up mechanism 10 has the same structure as the intermediate material placement mechanism 5. The intermediate material placement mechanism 5 and the transport and pick-up mechanism 10 also include a camera 1001, and 100 includes a lens. A light source 1002 is provided at the bottom of the lens.
[0039] The light source 1002 is used to assist in lighting, and CCD imaging is used to locate the empty cleaning fixture, and to realize the transfer between the buffer platform mechanism 6, the liquid tank 7, the pure water tank 8, and the unloading cleaning fixture.
[0040] The unloading platform mechanism 11 includes a movable platform driven by the Y-axis module 1101, and the top of both sides of the movable platform are equipped with a correction cylinder 1102 via a bracket. The movable platform is also equipped with a fixing cylinder for fixing the cleaning fixture.
[0041] The cleaning fixture is taken out of the hopper 101 and put back in through the handling and loading mechanism 10, and then moved to the loading position.
[0042] The material feeding tower mechanism 12 includes a fixed water storage tank 1201, and the top of the material tray sensor 1202 drives the material bin 101 through the Z-axis module three 1203. The top end of the water storage tank 1201 is also provided with a material tray sensor 1202.
[0043] By raising and lowering the hopper 101 using the Z-axis module 3 1203, the material tray sensor 1202 can detect whether there is a cleaning tray layer by layer, and finally the unloading hopper 101 can be immersed in the water storage tank 1201.
[0044] It should be noted that the X, Y, and Z modules mentioned above are all driven by the corresponding servo motors and lead screws.
[0045] The specific workflow of this scrubbing machine is as follows: 1. The triangular prism to be cleaned is placed in the hopper 101 of the material tower mechanism 1, which is filled with cleaning fixtures, along with the cleaning fixtures. The material tower is raised and lowered by the Z-axis module 102. During the process, the photoelectric sensor 103 senses whether there is a fixture layer by layer. Then, the X-axis module 302 drives the moving platform 301 to move. With the help of the fixed block 303 and the blocking block 304, the cleaning fixture is taken out from the hopper 101 and transferred to the track. The track can switch to connect to two hoppers 101 and the discharge track. Thus, the precise loading and transfer of the fixture is completed.
[0046] 2. After the cleaning fixture is moved to the designated position, the intermediate placement mechanism 5 uses CCD photography to accurately position the triangular prism inside the fixture. Then, the intermediate placement mechanism 5 takes the triangular prism from the cleaning fixture and places it on the buffer platform of the buffer stage mechanism 6, thus completing the temporary storage of the triangular prism and the preparation for the workstation switch.
[0047] 3. The core brushing station, consisting of four sets of chemical solution tanks 7, pure water tanks 8, and a brushing mechanism 9, performs the operation. Specifically, the brushing mechanism 9 first adsorbs the triangular prism through the rubber suction nozzle 901 at its vacuum adsorption end, and then drives the moving clamp 903 to approach, using the compression spring 904 to squeeze the triangular prism to achieve stable clamping. Then, the cleaning brush 905, driven by the rotary motor, lifting module, and cam rotary motor, completes lifting, rotation, and movement, and, in conjunction with the water sprayer at the top, sprays chemical solution or pure water to simultaneously brush the three working surfaces of the triangular prism, thus completing the brushing work on the core of the triangular prism.
[0048] 4. Empty cleaning fixtures are retrieved by the discharge platform mechanism 4, which connects to the feeding track. The discharge platform mechanism 4 senses the fixture position through the positioning sensor and accurately moves the empty fixture to the hopper 101 of the empty fixture recycling tower mechanism 2. The cleaned triangular prisms are then moved to the cleaning fixture by the handling and placement mechanism 10 after CCD imaging and positioning. Then, the unloading platform mechanism 11 drives the moving platform through the Y-axis module 2 1101, and with the help of the correction cylinder 1102 and the fixing cylinder, moves the fixture containing the cleaned triangular prisms to the unloading position. Finally, the unloading tower mechanism 12 lifts and lowers the hopper 101 through the Z-axis module 3 1203. During the process, the tray sensor 1202 senses each layer, and the hopper 101 is finally collected into the water storage tank 1201, thus completing the entire cleaning process.
[0049] In the description of this invention, unless otherwise stated, "a plurality of" means two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front end," "rear end," "head," "tail," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing the invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the invention. Furthermore, the terms "first," "second," "third," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0050] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.
Claims
1. A triangular prism cleaning machine, comprising an installation base, characterized in that, The two ends of the installation platform are symmetrically provided with a material tower mechanism (1) to be brushed and a material tower mechanism (2) to recover empty fixtures. The material tower mechanism (1) to be brushed and the material tower mechanism (2) to recover empty fixtures are driven by a feeding platform mechanism (3) and a discharging platform mechanism (4), respectively. The middle part of the installation platform is provided with a middle material placement mechanism (5), and the four corners of the middle material placement mechanism (5) are provided with buffer platform mechanisms (6). The four buffer platform mechanisms (6) are provided with a medicine tank (7) and a pure water tank (8) on one side. The four medicine tanks (7) and pure water tanks (8) are each provided with a brushing group mechanism (9). The four brushing group mechanisms (9) are provided with a handling and picking mechanism (10) at one end. The installation platform is symmetrically provided with a material unloading platform mechanism (11) at one end and a material unloading tower mechanism (12) at the other end.
2. The triangular prism cleaning machine according to claim 1, characterized in that: The material tower mechanism (1) to be washed includes two symmetrically arranged hoppers (101), and the bottom of the two hoppers (101) is jointly provided with a Z-axis module (102) through a fixed cylinder (104). Photoelectric sensors (103) are symmetrically arranged on both sides of the hoppers (101) on the mounting platform. The empty fixture recovery tower mechanism (2) has the same structure as the material tower mechanism (1) to be washed.
3. The triangular prism cleaning machine according to claim 1, characterized in that: The feeding platform mechanism (3) includes a movable platform (301) that is slidably mounted on a linear guide rail. The movable platform (301) is driven by an X-axis module (302) at the bottom. A fixed block (303) is provided at the top of the movable platform (301). Two blocking blocks (304) are symmetrically arranged at both ends of the top of the movable platform (301).
4. A triangular prism cleaning machine according to claim 3, characterized in that: The discharge platform mechanism (4) includes a movable platform two (401) that is slidably disposed on a linear guide rail, and the movable platform two (401) is driven by the Y-axis module one (402) at the bottom. A fixed block two (403) is provided at one top end of the movable platform two (401), and two blocking blocks two (404) are symmetrically disposed at both ends of the top of the movable platform two (401).
5. A triangular prism cleaning machine according to claim 1, characterized in that: The intermediate material handling mechanism (5) includes an X-axis module two (501), one end of which is provided with a Z-axis module two (502), and one side of the Z-axis module two (502) is provided with a blade cylinder (504), which is driven and adjusted by a variable pitch module (503). The buffer platform mechanism (6) includes a buffer platform.
6. A triangular prism cleaning machine according to claim 1, characterized in that: The brushing assembly (9) includes a brushing receiving head, which includes a rubber suction nozzle (901) and an air tube pressure block (902) arranged evenly. The rubber suction nozzle (901) and the air tube pressure block (902) are fixedly connected, and the air tube pressure block (902) is driven by a servo motor. A movable clamping plate (903) is provided at one end of the rubber suction nozzle (901), and compression springs (904) are evenly arranged on the top of the movable clamping plate (903), and the compression springs (904) correspond one-to-one with the rubber suction nozzles (901).
7. A triangular prism cleaning machine according to claim 6, characterized in that: The brushing assembly (9) also includes a cleaning brush (905), which is driven to rotate by a corresponding rotary motor. The top of the cleaning brush (905) is also provided with an inclined water spraying component, and the bottom of the cleaning brush (905) is also provided with a lifting module and a cam rotary motor to drive it to lift and move.
8. A triangular prism cleaning machine according to claim 5, characterized in that: The transport and pick-up mechanism (10) has the same structure as the intermediate material placement mechanism (5), and the intermediate material placement mechanism (5) and the transport and pick-up mechanism (10) also include a camera (1001) and a lens at its bottom, with a light source (1002) provided at the bottom of the lens.
9. A triangular prism cleaning machine according to claim 1, characterized in that: The unloading platform mechanism (11) includes a movable platform driven by the Y-axis module two (1101), and the top of both sides of the movable platform is provided with a correction cylinder (1102).
10. A triangular prism cleaning machine according to claim 2, characterized in that: The material feeding tower mechanism (12) includes a fixed water storage tank (1201), and the top of the material tray sensor (1202) drives the hopper (101) through the Z-axis module three (1203). The top end of the water storage tank (1201) is also provided with a material tray sensor (1202).