Skid-mounted transformer substation based on intelligent power distribution network
By using the insulating gas delivery module and circulation purification module of the box-type protective mechanism, the problem of the insulation medium in skid-mounted substations being unable to maintain continuous purity has been solved, achieving continuous positive pressure filling and purification of insulating gas, and ensuring the insulation operation quality of the substation.
Patent Information
- Application Number
- CN202610061802.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2026-01-16
- Publication Date
- 2026-05-26
AI Technical Summary
The insulating medium used in existing skid-mounted substations cannot maintain its purity and quality, and it is not convenient to perform positive pressure insulation treatment on the substation through the insulating medium.
The system employs a box-type protective mechanism, including an insulating gas delivery module, a return heat dissipation module, and a circulation purification module. Insulating gas is drawn in by a booster pump and delivered in one direction using a check valve. Combined with multiple filtrations and condenser condensation, continuous positive pressure filling and purification of the insulating gas are achieved.
To effectively maintain the positive pressure state of the insulating gas in the substation, ensure the temperature and purity of the insulating gas, achieve continuous purification and circulation of the insulating gas, and ensure the insulation operation quality of the substation.
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Figure CN122092080A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of skid-mounted substation technology, specifically a skid-mounted substation based on a smart distribution network. Background Technology
[0002] A skid-mounted substation is a modular power facility that integrates the core equipment of a substation (such as transformers and switchgear) into one or more prefabricated cabins and installs them on a skid base. This design makes it highly integrated and quickly movable, allowing it to be hoisted or towed as a whole, and suitable for temporary or permanent power supply scenarios.
[0003] Existing skid-mounted substations cannot maintain the purity of the insulating medium used in their application, and it is not convenient to perform positive pressure insulation treatment on the substation through the insulating medium; therefore, they do not meet the current requirements. In response, we propose a skid-mounted substation based on a smart distribution network. Summary of the Invention
[0004] The purpose of this invention is to provide a skid-mounted substation based on a smart distribution network, in order to solve the problems mentioned in the background art, where the insulating medium used in existing skid-mounted substations cannot maintain a consistently pure quality and is not convenient for positive pressure insulation treatment of the substation through the insulating medium.
[0005] To achieve the above objectives, the present invention provides the following technical solution: a skid-mounted substation based on a smart distribution network, comprising a box-type protective mechanism, an insulation control mechanism installed on the inner side of one end of the box-type protective mechanism, the insulation control mechanism comprising an insulating gas conveying module, a return flow heat dissipation module installed on the inner side of the insulating gas conveying module, a circulation purification module installed on one side of the return flow heat dissipation module, the return flow heat dissipation module comprising a heat dissipation box, a condenser fixedly installed at the bottom end of the heat dissipation box, a second return pipe fixedly installed on one side of the condenser, a vent plate fixedly installed on the upper end face of the heat dissipation box, multiple fan boxes fixedly installed on the inner sides of both ends of the heat dissipation box, and drain pipes fixedly installed at two corners of the heat dissipation box;
[0006] The circulating purification module includes an air supply box, an air injection pipe is fixedly installed at one end of the air supply box, a sealing cover is fixedly installed at the upper end of the air supply box, multiple filter plates and multiple adjusting handles are installed inside the sealing cover, a conical plug is rotatably connected to the bottom end of the adjusting handle, an air injection chamber and multiple return chambers are installed inside the air supply box, and a one-way valve is installed inside the bottom end of the air injection chamber.
[0007] Preferably, the insulating gas delivery module includes a mounting box, a protective cover is fixedly installed on the upper end of the mounting box, a gas storage tank is fixedly installed on the inner side of the mounting box, and a first return pipe, a gas supply pipe and a booster pump are fixedly installed on one side of the gas storage tank, with the first return pipe located directly below the gas supply pipe.
[0008] Preferably, the box-type protective mechanism includes a protective box, with two doors rotatably connected to both ends of the protective box, an electrical connection box fixedly installed on the front end face of the protective box, and multiple cable mounting pipes fixedly installed on the inner side of the electrical connection box.
[0009] Preferably, sealing gaskets are provided between both ends of the protective box and the sides of the four boxes, the cable mounting pipe is installed obliquely upward, the upper end of the cable mounting pipe passes through the electrical box and is inserted into the inside of the protective box, and a substation is provided inside the protective box.
[0010] Preferably, the protective box is fixedly connected to the mounting box, the inside of the gas storage tank is filled with insulating gas, the gas storage tank is connected to the input end of the booster pump, the gas storage tank is connected to the output end of the condenser through a first return pipe, and the output end of the booster pump is connected to the gas injection chamber through a gas injection pipe.
[0011] Preferably, the protective cover is fixedly connected to the heat dissipation box, and water collection tanks are provided on the inner sides of both ends of the heat dissipation box. The bottom ends of the two drain pipes pass through the protective cover and the heat dissipation box and are inserted into the inner sides of the two water collection tanks.
[0012] Preferably, the upper surface of the condenser is provided with multiple heat dissipation fins, which are inserted into the inner side of the middle of the heat dissipation box. The multiple fan boxes are divided into two groups, and the two groups of fan boxes are symmetrically installed relative to the multiple heat dissipation fins. The airflow direction inside the heat dissipation box is from left to right.
[0013] Preferably, the input end of the condenser is connected to one of the return chambers through a second return pipe, the gas delivery box is fixedly connected to the installation box, and the sealing cover is fixedly connected to the second return pipe.
[0014] Preferably, the bottom ends of the plurality of filter plates penetrate the sealing cover and are inserted into the inner side of the air supply box. The inner side of the air supply box is divided into a plurality of reflux chambers by the plurality of filter plates. The plurality of filter plates and the adjusting handle are arranged in a linear alternation. The inner side of the filter plates is provided with filter screens, and the mesh count of the plurality of filter screens increases sequentially.
[0015] Preferably, the bottom end of the adjusting handle passes through the sealing cover and is rotatably connected to the conical plug. The sealing cover is connected to multiple adjusting handles by threads. The bottom end of the air supply box is provided with multiple conical air guide holes. The conical plug is inserted into the inner side of the conical air guide holes.
[0016] Compared with the prior art, the beneficial effects of the present invention are:
[0017] 1. This invention uses a booster pump to extract insulating gas from the gas storage tank and injects it into the inner side of the gas injection chamber through a gas injection pipe. The gas delivery box uses a one-way valve to unidirectionally deliver the insulating gas, maintaining the unidirectional injection of insulating gas into the inner side of the protective box, achieving a positive pressure state in the protective box and providing continuous insulation filling treatment for the substation. Multiple filter plates and multiple adjustment handles are arranged linearly and alternately. The insulating gas in the protective box is delivered to the inner side of the return chamber through the gas delivery box and one of the conical plugs away from the gas injection chamber. Then, the insulating gas can be filtered multiple times by multiple filter plates and returned to the inner side of the condenser through the second return pipe. Multiple fan boxes in the heat dissipation box can form airflow on the outside of the heat dissipation fins through the vent plate, which facilitates the condenser to condense and remove dust from the insulating gas, effectively regulating the temperature and purity of the insulating gas.
[0018] 2. This invention uses a condenser to return insulating gas to the inside of the gas storage tank. The return heat dissipation module and the circulation purification module facilitate the circulation and processing of the insulating gas, maintaining the insulation operation of the substation inside the protective box and the quality of the insulating gas. By rotating multiple adjustment handles, the gap between the adjustment handles and the conical plug and the gas delivery box can be adjusted, thereby controlling the return position of the insulating gas in the gas delivery box and facilitating the replacement and maintenance of multiple filter plates. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the overall structure of the present invention;
[0020] Figure 2 This is a top view of the entire invention;
[0021] Figure 3 This is a schematic diagram of the insulation control mechanism of the present invention;
[0022] Figure 4 This is a schematic diagram of the structure of the circulating purification module of the present invention;
[0023] Figure 5 This is a top view of the recirculation heat dissipation module of the present invention;
[0024] Figure 6 This is a schematic cross-sectional view of the recirculation heat dissipation module of the present invention;
[0025] Figure 7 This is an exploded structural diagram of the recirculation heat dissipation module of the present invention;
[0026] Figure 8 This is an exploded structural diagram of the circulating purification module of the present invention;
[0027] Figure 9 This is a cross-sectional structural diagram of the circulating purification module of the present invention.
[0028] In the diagram: 1. Box-type protective mechanism; 101. Protective box; 102. Box door; 103. Electrical connection box; 104. Cable installation inclined pipe; 2. Insulation control mechanism; 3. Insulating gas delivery module; 301. Installation box; 302. Protective cover; 303. Gas storage tank; 304. First return pipe; 305. Gas supply pipe; 306. Booster pump; 4. Return heat dissipation module; 401. Heat dissipation box; 402. Ventilation plate; 403. Drain pipe; 404. Condenser; 405. Second return pipe; 406. Fan box; 5. Circulation purification module; 501. Gas delivery box; 502. Sealing cover; 503. Filter plate; 504. Adjustment handle; 505. Gas injection pipe; 506. Return chamber; 507. Gas injection chamber; 508. One-way valve; 509. Conical plug. Detailed Implementation
[0029] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments.
[0030] The booster pump 306 (model YX-32S-1) mentioned in this invention can be obtained from the market or through private customization.
[0031] Please see Figure 1 and Figure 2 This invention provides an embodiment of a skid-mounted substation based on a smart distribution network, comprising a box-type protective mechanism 1. The box-type protective mechanism 1 includes a protective box 101, with two doors 102 rotatably connected to both ends of the protective box 101. A power receiving box 103 is fixedly installed on the front end of the protective box 101, and multiple cable mounting pipes 104 are fixedly installed on the inner side of the power receiving box 103. Sealing gaskets are provided between both ends of the protective box 101 and the sides of the four doors 102. The cable mounting pipes 104 are installed obliquely upwards, with the upper end of the cable mounting pipes 104 penetrating the power receiving box 103 and being inserted into the inner side of the protective box 101. The substation is located inside the protective box 101. The substation is sealed and protected by the protective box 101 and the four doors 102. The cables connected inside and outside the protective box 101 by the multiple obliquely upward-installed cable mounting pipes 104 are installed.
[0032] Please see Figures 3 to 6An insulation control mechanism 2 is installed on the inner side of one end of the box-type protective mechanism 1. The insulation control mechanism 2 includes an insulating gas conveying module 3. A return heat dissipation module 4 is installed inside the insulating gas conveying module 3. A circulation purification module 5 is installed on one side of the return heat dissipation module 4. The return heat dissipation module 4 includes a heat dissipation box 401. A condenser 404 is fixedly installed at the bottom of the heat dissipation box 401. A second return pipe 405 is fixedly installed on one side of the condenser 404. A vent plate 402 is fixedly installed on the upper surface of the heat dissipation box 401. Multiple fan boxes 406 are fixedly installed on the inner sides of both ends of the heat dissipation box 401. Drain pipes 403 are fixedly installed at two of the end corners of the heat box 401. The upper surface of the condenser 404 is provided with multiple heat dissipation fins, which are inserted into the inner side of the middle of the heat box 401. Multiple fan boxes 406 are divided into two groups, and the two groups of fan boxes 406 are symmetrically installed relative to the multiple heat dissipation fins. The airflow direction inside the heat box 401 is from left to right. The multiple fan boxes 406 can form airflow on the outside of the heat dissipation fins through the vent plate 402, which facilitates the condenser 404 to condense and remove dust from the insulating gas, and effectively regulates the temperature and purity of the insulating gas.
[0033] Please see Figures 4 to 9 The circulating purification module 5 includes a gas supply box 501. A gas injection pipe 505 is fixedly installed at one end of the gas supply box 501. A sealing cover 502 is fixedly installed at the upper end of the gas supply box 501. Multiple filter plates 503 and multiple adjusting handles 504 are installed inside the sealing cover 502. A conical plug 509 is rotatably connected to the bottom end of each adjusting handle 504. A gas injection chamber 507 and multiple return chambers 506 are installed inside the gas supply box 501. A one-way valve 508 is installed inside the bottom end of the gas injection chamber 507. The input end of the condenser 404 connects to one of the return chambers 506 via a second... The return pipe 405 is connected through, the gas supply box 501 is fixedly connected to the installation box 301, the sealing cover 502 is fixedly connected to the second return pipe 405, the bottom ends of multiple filter plates 503 pass through the sealing cover 502 and are inserted into the inside of the gas supply box 501, the inside of the gas supply box 501 is divided into multiple return chambers 506 by multiple filter plates 503, the multiple filter plates 503 and the adjusting handle 504 are arranged in a linear alternation, the inside of the filter plates 503 is provided with filter screens, the mesh number of multiple filter screens increases sequentially, and the insulating gas can be filtered multiple times through multiple filter plates 503;
[0034] The bottom end of the adjusting handle 504 passes through the sealing cover 502 and is rotatably connected to the conical plug 509. The sealing cover 502 is connected to multiple adjusting handles 504 by threads. The bottom end of the gas supply box 501 is provided with multiple conical air guide holes. The conical plug 509 is inserted into the inner side of the conical air guide hole. When the adjusting handle 504 rotates, it drives the gap between the conical plug 509 and the gas supply box 501 to adjust, thereby realizing the control of the return position of insulating gas in the gas supply box 501, which facilitates the replacement and maintenance of multiple filter plates 503.
[0035] Please see Figures 3 to 5 The insulating gas delivery module 3 includes a mounting box 301, a protective box 101 fixedly connected to the mounting box 301, a protective cover 302 fixedly installed on the upper end of the mounting box 301, a gas storage tank 303 fixedly installed inside the mounting box 301, a first return pipe 304, a gas supply pipe 305, and a booster pump 306 fixedly installed on one side of the gas storage tank 303, the gas storage tank 303 is filled with insulating gas, the gas storage tank 303 is connected to the input end of the booster pump 306, the first return pipe 304 is located directly below the gas supply pipe 305, and the gas storage tank 303... The output end of the condenser 404 is connected through the first return pipe 304, and the output end of the booster pump 306 is connected through the air injection chamber 507 through the air injection pipe 505. The protective cover 302 is fixedly connected to the heat sink 401. Water collection tanks are provided on the inner sides of both ends of the heat sink 401. The bottom ends of the two drain pipes 403 pass through the protective cover 302 and the heat sink 401 and are inserted into the inner sides of the two water collection tanks. The insulating gas delivery module 3 facilitates the stable gas supply when the insulating gas is circulated and processed by the return heat sink module 4 and the circulation purification module 5.
[0036] In summary, when applying a skid-mounted substation, the substation is installed inside the protective box 101, allowing it to be sealed and protected by the protective box 101 and four doors 102. Multiple upwardly mounted cable mounting pipes 104 are used to install the cables connecting the substation inside and outside the protective box 101. Power is connected, and the gas storage tank 303 is filled with insulating gas. The booster pump 306 is started, drawing the insulating gas from the gas storage tank 303 and injecting it into the gas injection chamber 507 through the injection pipe 505. A one-way valve 508 is installed on the inner side of the bottom of the gas injection chamber 507, allowing the gas delivery box 501 to unidirectionally deliver the insulating gas through the one-way valve 508. This unidirectional injection of insulating gas into the protective box 101 maintains a positive pressure state within the protective box 101 and provides continuous insulation filling for the substation.
[0037] Multiple filter plates 503 and multiple adjusting handles 504 are arranged linearly and alternately. The bottom end of the adjusting handle 504 passes through the sealing cover 502 and is rotatably connected to the conical plug 509. The insulating gas in the protective box 101 is transported to the inside of the return chamber 506 through the gas delivery box 501 and one of the conical plugs 509 away from the gas injection chamber 507. The insulating gas can be filtered multiple times by multiple filter plates 503 and returned to the inside of the condenser 404 through the second return pipe 405. Multiple heat dissipation fins provided at the upper end of the condenser 404 are inserted into the inside of the middle part of the heat dissipation box 401. The multiple fan boxes 406 in the heat dissipation box 401 can form airflow on the outside of the heat dissipation fins through the vent plate 402, which facilitates the condenser 404 to condense and remove dust from the insulating gas, and effectively regulates the temperature and purity of the insulating gas.
[0038] The condenser 404 then returns the insulating gas to the inside of the gas storage tank 303. The return heat dissipation module 4 and the circulation purification module 5 facilitate the circulation and processing of the insulating gas, maintaining the insulation operation of the substation in the protective box 101 and the quality of the insulating gas. The multiple adjusting handles 504 are rotated, which causes the adjusting handles 504 to drive the conical plug 509 to adjust the gap between the adjusting handles 504 and the gas delivery box 501, thereby controlling the return position of the insulating gas in the gas delivery box 501, which facilitates the replacement and maintenance of multiple filter plates 503.
[0039] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the invention can be implemented in other specific forms without departing from its spirit or essential characteristics. Therefore, the embodiments should be considered in all respects as exemplary and non-limiting, and the scope of the invention is defined by the appended claims rather than the foregoing description. Thus, all variations falling within the meaning and scope of equivalents of the claims are intended to be included within the present invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
Claims
1. A skid-mounted substation based on a smart distribution network, comprising a box-type protective mechanism (1), wherein an insulation control mechanism (2) is installed on the inner side of one end of the box-type protective mechanism (1), characterized in that: The insulation control mechanism (2) includes an insulating gas delivery module (3), a return heat dissipation module (4) is installed inside the insulating gas delivery module (3), a circulation purification module (5) is installed on one side of the return heat dissipation module (4), the return heat dissipation module (4) includes a heat dissipation box (401), a condenser (404) is fixedly installed at the bottom of the heat dissipation box (401), a second return pipe (405) is fixedly installed on one side of the condenser (404), a vent plate (402) is fixedly installed on the upper surface of the heat dissipation box (401), multiple fan boxes (406) are fixedly installed on the inner sides of both ends of the heat dissipation box (401), and drain pipes (403) are fixedly installed at two of the end corners of the heat dissipation box (401). The circulating purification module (5) includes an air supply box (501), one end of which is fixedly installed with an air injection pipe (505). A sealing cover (502) is fixedly installed at the upper end of the air supply box (501). Multiple filter plates (503) and multiple adjusting handles (504) are installed on the inner side of the sealing cover (502). A conical plug (509) is rotatably connected to the bottom end of the adjusting handle (504). An air injection chamber (507) and multiple return chambers (506) are installed on the inner side of the air supply box (501). A one-way valve (508) is installed on the inner side of the bottom end of the air injection chamber (507).
2. A skid-mounted substation based on a smart distribution network according to claim 1, characterized in that: The insulating gas delivery module (3) includes a mounting box (301), a protective cover (302) is fixedly installed on the upper end of the mounting box (301), a gas storage tank (303) is fixedly installed on the inner side of the mounting box (301), and a first return pipe (304), a gas supply pipe (305) and a booster pump (306) are fixedly installed on one side of the gas storage tank (303). The first return pipe (304) is located directly below the gas supply pipe (305).
3. A skid-mounted substation based on a smart distribution network according to claim 2, characterized in that: The box-type protective mechanism (1) includes a protective box (101), with two box doors (102) rotatably connected to both ends of the protective box (101). A power connection box (103) is fixedly installed on the front end face of the protective box (101), and multiple cable installation inclined pipes (104) are fixedly installed on the inner side of the power connection box (103).
4. A skid-mounted substation based on a smart distribution network according to claim 3, characterized in that: Sealing gaskets are provided between both ends of the protective box (101) and the sides of the four boxes (102). The cable installation oblique tube (104) is installed obliquely upward. The upper end of the cable installation oblique tube (104) passes through the electrical box (103) and is inserted into the inside of the protective box (101). A substation is provided inside the protective box (101).
5. A skid-mounted substation based on a smart distribution network according to claim 4, characterized in that: The protective box (101) is fixedly connected to the installation box (301). The gas storage tank (303) is filled with insulating gas. The gas storage tank (303) is connected to the input end of the booster pump (306). The gas storage tank (303) is connected to the output end of the condenser (404) through the first return pipe (304). The output end of the booster pump (306) is connected to the gas injection chamber (507) through the gas injection pipe (505).
6. A skid-mounted substation based on a smart distribution network according to claim 5, characterized in that: The protective cover (302) is fixedly connected to the heat sink (401). The inner sides of both ends of the heat sink (401) are provided with water collection tanks. The bottom ends of the two drain pipes (403) pass through the protective cover (302) and the heat sink (401) and are inserted into the inner sides of the two water collection tanks.
7. A skid-mounted substation based on a smart distribution network according to claim 6, characterized in that: The upper surface of the condenser (404) is provided with multiple heat dissipation fins, which are inserted into the inner side of the middle part of the heat dissipation box (401). The multiple fan boxes (406) are divided into two groups, and the two groups of fan boxes (406) are symmetrically installed relative to the multiple heat dissipation fins. The airflow direction inside the heat dissipation box (401) is from left to right.
8. A skid-mounted substation based on a smart distribution network according to claim 7, characterized in that: The input end of the condenser (404) is connected to one of the return chambers (506) through a second return pipe (405). The gas delivery box (501) is fixedly connected to the installation box (301). The sealing cover (502) is fixedly connected to the second return pipe (405).
9. A skid-mounted substation based on a smart distribution network according to claim 8, characterized in that: The bottom ends of the multiple filter plates (503) penetrate the sealing cover (502) and are inserted into the inside of the air supply box (501). The inside of the air supply box (501) is divided into multiple return chambers (506) by the multiple filter plates (503). The multiple filter plates (503) and the adjusting handle (504) are arranged in a linear alternation. The filter plates (503) are provided with filter screens on their inner sides, and the mesh count of the multiple filter screens increases sequentially.
10. A skid-mounted substation based on a smart distribution network according to claim 9, characterized in that: The bottom end of the adjusting handle (504) passes through the sealing cover (502) and is rotatably connected to the conical plug (509). The sealing cover (502) is connected to multiple adjusting handles (504) by threads. The bottom end of the air supply box (501) is provided with multiple conical air guide holes. The conical plug (509) is inserted into the inner side of the conical air guide hole.
