A calibration and grounding test device for solar cell modules
By designing an automated solar cell module calibration and grounding test device, which uses components such as motor-driven screws and push rods to automatically clamp and move solar modules, the problems of low efficiency and inconvenient operation in existing technologies are solved, and efficient grounding testing is achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- NANYANG INST OF TECH
- Filing Date
- 2026-03-09
- Publication Date
- 2026-05-26
AI Technical Summary
Existing technologies are inefficient when testing the grounding of solar cell modules, and require manual installation and removal, which is inconvenient.
A calibration and grounding test device for solar cell modules was designed, including a test platform, a frame assembly, a clamping assembly, and a positioning assembly. The device uses a motor-driven screw and push rod to automatically clamp and move the solar cell modules, thereby achieving automated grounding testing.
It improves the efficiency of grounding testing, reduces manual operation, facilitates the installation and removal of solar modules, and realizes an automated grounding testing process.
Smart Images

Figure CN122092797A_ABST
Abstract
Description
Technical Field
[0001] This disclosure relates to the field of grounding test technology for solar cell modules, and more particularly to a calibration and grounding test device for solar cell modules. Background Technology
[0002] During the production of solar cell modules, grounding impedance safety testing is required after the solar cell module EL test. Grounding impedance safety testing, also known as grounding test, is a type of safety test that is performed after the EL test. It is used to test the grounding resistance of the solar cell module. Grounding test helps ensure the safe contact of the solar cell module with other objects and personnel during installation and use, thereby achieving the purpose of insulation, preventing leakage, and safe use.
[0003] Existing technology requires the solar cell module to be installed and fixed in place when testing its grounding. A professional grounding test instrument is then plugged into the port of the solar cell module frame. This testing method is inefficient and requires manual installation, disassembly, and handling of the solar cell module, which is quite inconvenient. Summary of the Invention
[0004] This disclosure aims to at least partially address one of the technical problems in the related art.
[0005] Therefore, the purpose of this disclosure is to provide a calibration and grounding test apparatus for solar cell modules.
[0006] To achieve the above objectives, this disclosure provides a calibration and grounding test device for solar cell modules, comprising: a test platform, a grounding tester fixed to one side of the back of the test platform, and a crossbeam fixed to the back of the test platform away from the grounding tester; a frame assembly is provided between the test platform and the crossbeam; solar cell modules are equidistantly placed inside the frame assembly; a delivery component is provided at the bottom of the frame assembly; and a positioning component is provided on one side of the test platform and the crossbeam; the frame assembly includes a first slide rail, which has two sets; a slide block is slidably installed inside the two sets of first slide rails; a slide rod is fixed to the top of the slide block; and the slide rod has an equal surface... The test platform has two sliding sleeves connected to each other, and two side plates are slidably installed between the two sleeves on the same side. The bottom of the solar module contacts the two side plates. The clamping assembly includes two sets of vertical plates, which are located on both sides of the frame assembly. The delivery assembly includes a second slide rail, which is fixed at the top center of the two first slide rails, and a screw block is slidably installed inside the second slide rail. The positioning assembly includes a crossbar, one end of which is slidably inserted into the top of the test platform. The crossbar is located on the outside of one of the vertical plates, and a first frame is slidably fitted onto the surface of the crossbar, corresponding to the insertion end of the solar module.
[0007] Optionally, the frame assembly further includes: a first bidirectional screw, a first screw rod, a first spring, a screw plate, and a transmission belt. The first bidirectional screw rod is rotatably mounted inside the first slide rail on one side of the frame assembly, and the slide block is threadedly sleeved on both ends of the first bidirectional screw rod. The first screw rod is rotatably mounted on the outer side of the slide rod at both ends of the side plate. A screw plate is threadedly sleeved on the surface of the first screw rod. A transmission belt is installed on the top of the two first screw rods. A first spring is sleeved on the top of the slide rod, and the other end of the first spring is fixedly connected to the topmost sleeve plate. Motors are installed at the outer end of the first slide rail and at the bottom of the slide block located at the first screw rod. The output end of the motor at the outer end of the first slide rail and the slide block is fixedly connected to the first bidirectional screw rod and the first screw rod.
[0008] Optionally, a sealing plate is fixed between the two side plates at the top and bottom of the frame assembly, and bidirectional telescopic plates are provided at the front and rear ends of the solar module. A sliding groove is provided at the top of the side plate, and the two ends of the bidirectional telescopic plate are slidably connected inside the sliding groove. Baffles are fixed at the two extended ends of the bidirectional telescopic plate, and the baffles are in pressure contact with the side of the solar module. A second spring is fixed inside the sliding groove, and the other end of the second spring is fixedly connected to the extended end of the bidirectional telescopic plate.
[0009] Optionally, guide plates are provided on the outer sides of both ends of the side plate, and the two ends of the side plate are slidably sleeved on the guide plates. The bottom of the guide plates is fixedly connected to the bottom sealing plate. Side rails are fixed on the outer side of the side plate and are slidably inserted into the inside of the two sleeve plates.
[0010] Optionally, the delivery assembly further includes: a post, a second screw, and a socket. The second screw is rotatably mounted inside the second slide rail. The screw block is threaded onto the surface of the second screw. A socket is provided on the top of the screw block, and a post is fixed to the lower end of the frame assembly at the position corresponding to the socket. A motor for driving the second screw to rotate is installed at one end of the second slide rail.
[0011] Optionally, the clamping assembly further includes: a bottom rail, a carriage, a bidirectional electric push rod, a lower insert plate, and an upper insert plate. The bottom rail is fixed to the bottom of the second slide rail, and a carriage is slidably connected inside the bottom rail. Two bidirectional electric push rods are fixed inside the carriage, and the extended ends of the bidirectional electric push rods are fixedly connected to the vertical plate. The top of the vertical plate is fixed with a lower insert plate, and the top of the lower insert plate is provided with an upper insert plate. The upper insert plate and the lower insert plate are alternately inserted into the side rails of the two sets of side plates.
[0012] Optionally, a mounting groove is provided on the top surface of the lower insert plate, and a second bidirectional screw is rotatably installed inside the mounting groove of the lower insert plate. The two ends of the second bidirectional screw are threaded with limit plates. A third electric push rod is fixed to both ends of the lower insert plate, and the extended end of the third electric push rod is fixedly connected to the upper insert plate. A movable groove is provided on the top of the vertical plate, and two second electric push rods are slidably installed inside the movable groove. The extended ends of the second electric push rods are fixed with clamps. A fourth electric push rod is fixed inside the movable groove of the vertical plate, and the extended end of the fourth electric push rod is fixedly connected to the bottom of the second electric push rod.
[0013] Optionally, the positioning component further includes: a second frame, a sliding plate, a connecting plate, and a slider. The second frame is slidably fitted onto the surface of the crossbar away from the test platform, and the bottom of the second frame and the first frame are fixedly fitted with a connecting plate. A slider is fixedly fitted onto the surface of the connecting plate, and a sliding plate is fixedly fitted onto the bottom of the slider. The top of the vertical plate is slidably engaged with the sliding plate. A locking bolt is threaded into the surface of the first frame, and the locking bolt is in contact with the crossbar.
[0014] Optionally, a first electric push rod is fixed to one end of the crossbar at the bottom of the crossbar, and a push plate is fixed to the extended end of the first electric push rod, the push plate being located outside the second frame; wherein, a third spring is fixed to one end of the crossbar passing through the top of the test bench, and the other end of the third spring is fixedly connected to the test bench.
[0015] Optionally, the grounding tester has a terminal block fixed on its surface, and the terminal block is pushed horizontally by an electric push rod.
[0016] The technical solution provided in this disclosure may include the following beneficial effects:
[0017] 1. This invention uses a screw plate to limit the bottom side plate, ensuring all solar modules are positioned at the top of the testing station. A motor then drives the first screw to rotate, and a transmission belt drives two sets of first screws to rotate synchronously. As the screw plate descends along the slide bar, in conjunction with the first spring at the top of the slide bar, all the sleeve plates, side plates, and solar modules descend synchronously, alternatingly moving to the testing station. Finally, all the side plates move to the bottom of the testing station, facilitating the delivery of the frame assembly and solar modules from the side away from the testing platform. Based on the width and length of the solar modules, a motor drives the first bidirectional screw to rotate, and a slide block slides along the inside of the first slide rail, adjusting the distance between the two side plates. The side plates contact the bottom sides of the solar modules, and the bidirectional telescopic plate squeezes and limits both ends of the solar modules. A baffle also squeezes and limits the side plates of the solar modules, thus encasing and clamping the entire solar module. This design allows for adjustment based on the size of the solar modules.
[0018] 2. This invention uses a bidirectional electric push rod to move the two vertical plates, allowing the upper and lower insert plates to be inserted into the side rails of the upper and lower sets of side plates. Then, a third electric push rod pushes the upper insert plate, causing the upper side plate to move upwards and separate them by a certain distance. The third electric push rod then moves the clamping plate to clamp the solar module between the two bidirectional telescopic plates. Subsequently, a fourth electric push rod moves the solar module upwards to move it out of the clamping range of the bidirectional telescopic plates. The rotation of the second bidirectional screw causes the limiting frame to move and contact the baffle. This prevents the bidirectional telescopic plates from resetting while removing the solar module, maintaining the clamping range of the solar module and facilitating the subsequent return of the tested solar module. When the vertical plate moves, the top slides along the slide plate to maintain the connection with the positioning component. The bidirectional electric push rod slides along the bottom rail with the slide frame, facilitating the lateral delivery of the solar module.
[0019] 3. After testing, all the side plates and internal solar modules of the frame assembly of the present invention gradually descend along the slide bar until the bottommost post is inserted into the insertion hole of the screw block. The second screw is rotated by the motor. Because the side rail and the sleeve plate are slidably connected, the side plate part of the frame assembly can lead the solar module out from one end of the principle test platform, which is convenient for removing the internal solar module and placing new solar modules.
[0020] 4. In this invention, the first frame moves along the horizontal bar to align with the insertion end of the solar module. Due to the connection of the connecting plate, the second frame moves synchronously. After the solar module reaches the horizontal position of the testing station, the first electric push rod pushes the second frame to slide along the horizontal bar through the push plate. At the same time, the vertical plate connected by the slider also moves synchronously. The clamping plate holds the solar module and pushes it toward the grounding tester to complete the subsequent docking test. After the test is completed, the solar module is sent back to the original station, and the horizontal bar is reset by the third spring, so that the docking test can be repeated for the next set of solar modules.
[0021] 5. In this invention, after the first and second frames are connected by a connecting plate, the first frame moves to the insertion end position of the solar module and is locked. The second frame moves toward the push plate, and the first electric push rod pushes the second and first frames to slide along the surface of the crossbar through the push plate. The distance from the first frame to the terminal of the ground tester is the same as the length of the fully retracted extension end of the first electric push rod. Thus, the clamping component can accurately move the insertion end of the solar module to the terminal position. Then, the electric push rod at the terminal pusher pushes the solar module into the insertion end of the solar module, thereby completing the accurate docking of the ground tester and the solar module.
[0022] Additional aspects and advantages of this disclosure will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of this disclosure. Attached Figure Description
[0023] The above and / or additional aspects and advantages of this disclosure will become apparent and readily understood from the following description of the embodiments taken in conjunction with the accompanying drawings, in which:
[0024] Figure 1 This is a schematic diagram of the overall structure of a calibration and grounding test device for a solar cell module according to an embodiment of the present disclosure;
[0025] Figure 2 This is a schematic diagram of the installation position of the grounding tester in a calibration and grounding test device for a solar cell module according to an embodiment of this disclosure;
[0026] Figure 3 This is a schematic diagram showing the connection between the positioning component and the clamping component in a calibration and grounding test device for a solar cell module according to an embodiment of this disclosure;
[0027] Figure 4 This is a schematic diagram of the positioning component structure in a calibration and grounding test device for a solar cell module according to an embodiment of this disclosure;
[0028] Figure 5 This is a schematic diagram of the output module structure in a calibration and grounding test device for a solar cell module according to an embodiment of this disclosure;
[0029] Figure 6 This is a schematic diagram of the bidirectional electric push rod installation structure in a calibration and grounding test device for a solar cell module according to an embodiment of this disclosure;
[0030] Figure 7 This is a schematic diagram of the clamping structure in a calibration and grounding test device for a solar cell module according to an embodiment of this disclosure;
[0031] Figure 8 This is a schematic diagram of the connection between the side plate and the slide bar in a calibration and grounding test device for a solar cell module according to an embodiment of this disclosure;
[0032] Figure 9 This is a schematic diagram of the frame component structure in a calibration and grounding test device for a solar cell module according to an embodiment of this disclosure;
[0033] Figure 10 This is a schematic diagram of the connection between the side plate and the sleeve plate in a calibration and grounding test device for a solar cell module according to an embodiment of this disclosure;
[0034] Figure 11 This is a schematic diagram of the connection between the solar module and the frame module in a calibration and grounding test device for a solar cell module according to an embodiment of this disclosure;
[0035] As shown in the figure: 1. Test bench; 11. Horizontal frame; 12. Grounding tester; 13. Terminal block;
[0036] 2. Frame assembly; 21. First slide rail; 22. First bidirectional screw; 23. Slide block; 24. First screw; 25. Slide rod; 26. Sealing plate; 27. Sleeve plate; 28. First spring; 29. Side plate; 210. Side rail; 211. Screw plate; 212. Bidirectional telescopic plate; 213. Baffle; 214. Slide groove; 215. Second spring; 216. Transmission belt; 217. Guide plate;
[0037] 3. Positioning assembly; 31. First electric push rod; 32. Push plate; 33. Crossbar; 34. Third spring; 35. First sleeve frame; 36. Locking bolt; 37. Second sleeve frame; 38. Slide plate; 39. Connecting plate; 310. Slider;
[0038] 4. Clamping assembly; 41. Vertical plate; 42. Bottom rail; 43. Carriage; 44. Bidirectional electric push rod; 45. Lower insert plate; 46. Upper insert plate; 47. Limiting plate; 48. Second bidirectional screw; 49. Second electric push rod; 410. Clamping plate; 411. Third electric push rod; 412. Fourth electric push rod;
[0039] 5. Solar panels;
[0040] 6. Delivery component; 61. Insert post; 62. Second slide rail; 63. Second screw; 64. Screw block; 65. Insertion hole. Detailed Implementation
[0041] Embodiments of this disclosure are described in detail below, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are used only to explain this disclosure, and should not be construed as limiting this disclosure. Rather, embodiments of this disclosure include all variations, modifications, and equivalents falling within the spirit and scope of the appended claims.
[0042] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 6 , Figure 7 and Figure 8As shown in the figure, this disclosure proposes a calibration and grounding test device for solar cell modules, comprising: a test platform 1, a grounding tester 12 fixed on one side of the back of the test platform 1, a crossbeam 11 fixed on the back of the test platform 1 away from the grounding tester 12, a frame assembly 2 between the test platform 1 and the crossbeam 11, solar cell modules 5 equidistantly placed inside the frame assembly 2, a delivery assembly 6 at the bottom of the frame assembly 2, and a positioning assembly 3 on one side of the test platform 1 and the crossbeam 11; the frame assembly 2 includes a first slide rail 21, which has two sets, with slide blocks 23 slidably installed inside the two sets of first slide rails 21, a slide rod 25 fixed to the top of the slide block 23, and sleeve plates 27 equidistantly slidably sleeved on the surface of the slide rod 25, and side plates 29 slidably installed between the two sleeve plates 27 on the same side of the test platform 1, with the bottom of the solar cell module 5 contacting the two side plates 29; and a clamping assembly 4 including a vertical plate 41. Two sets of vertical plates 41 are provided, with the two sets of vertical plates 41 located on both sides of the frame assembly 2; the delivery assembly 6 includes a second slide rail 62, which is fixed to the top of the middle of the two first slide rails 21, and a screw block 64 is slidably installed inside the second slide rail 62; the positioning assembly 3 includes a crossbar 33, one end of which is slidably inserted into the top of the test platform 1, and the crossbar 33 is set on the outside of one side of the vertical plate 41. A first frame 35 is slidably sleeved on the surface of the crossbar 33, and the first frame 35 corresponds to the insertion end of the solar module 5. When using the device, the solar module 5 is placed in each layer of the frame assembly 2, and the frame assembly 2 is adjusted according to the size of the solar module 5 to clamp the solar module 5. Then, the solar module 5 is alternately moved from bottom to top to the test station and fixed. After the solar module 5 is taken out by the clamping assembly 4, the insertion end of the solar module 5 is connected to the wiring terminal 13 of the grounding tester 12 with the push of the positioning assembly 3 to complete the subsequent grounding test.
[0043] like Figure 8 , Figure 9 , Figure 10 and Figure 11As shown, in some embodiments, the frame assembly 2 further includes: a first bidirectional screw 22, a first screw 24, a first spring 28, a screw plate 211, and a transmission belt 216. The first bidirectional screw 22 is rotatably mounted inside the first slide rail 21 on one side of the frame assembly 2, and a slide block 23 is threadedly sleeved onto both ends of the first bidirectional screw 22. The first screw 24 is rotatably mounted on the outer side of the slide rods 25 at both ends of the side plate 29. A screw plate 211 is threadedly sleeved on the surface of the first screw 24. A transmission belt 216 is mounted on the top of the two first screws 24. The first spring 28 is sleeved on the top of the slide rod 25, and the other end of the first spring 28 is fixedly connected to the topmost sleeve plate 27. Motors are mounted on the outer ends of the first slide rail 21 and the slide block 23 located at the bottom of the first screw 24. The motors on the outer ends of the first slide rail 21 and the slide block 23 are... The output end is fixedly connected to the first bidirectional screw 22 and the first screw 24. A sealing plate 26 is fixed between the two side plates 29 at the top and bottom of the frame assembly 2. The front and rear ends of the solar module 5 are provided with bidirectional telescopic plates 212. The top of the side plate 29 is provided with a sliding groove 214, and the two ends of the bidirectional telescopic plate 212 are slidably connected inside the sliding groove 214. The two extended ends of the bidirectional telescopic plate 212 are fixed with baffles 213, and the baffles 213 are in pressure contact with the side of the solar module 5. The sliding groove 214 is fixed with a second spring 215, and the other end of the second spring 215 is fixedly connected to the extended end of the bidirectional telescopic plate 212. The grounding tester 12 is an existing device and belongs to the electrical performance testing device. It is an electrical testing device that is connected to the solar module 5 through the terminal 13 and is characterized by the fact that the test performed is not provided in other locations.
[0044] Understandably, by limiting the bottom side plate 29 with screw plate 211, all solar modules 5 are positioned at the top of the test station. Subsequently, the motor drives the first screw 24 to rotate, and the transmission belt 216 drives two sets of first screws 24 to rotate synchronously. As screw plate 211 descends along slide bar 25, in conjunction with the first spring 28 at the top of slide bar 25, all sleeve plates 27, side plates 29, and solar modules 5 descend synchronously, alternatingly moving to the test station. Finally, all side plates 29 move to the bottom of the test station, facilitating passage away from the test bench 1. The frame assembly 2 and the solar module 5 are delivered from one side. According to the width and length of the solar module 5, the motor drives the first bidirectional screw 22 to rotate. The slide block 23 slides along the inside of the first slide rail 21 to adjust the distance between the two side plates 29. The side plates 29 contact the bottom of the two sides of the solar module 5. The bidirectional telescopic plate 212 squeezes and limits the two ends of the solar module 5. The baffle 213 squeezes and limits the side plates 29 of the solar module 5, thereby wrapping and clamping the entire solar module 5. The size of the solar module 5 can be adjusted.
[0045] like Figure 6 , Figure 7 and Figure 9 As shown, in some embodiments, guide plates 217 are provided on the outer sides of both ends of the side plate 29. The two ends of the side plate 29 are slidably sleeved on the guide plates 217, and the bottom of the guide plates 217 is fixedly connected to the bottom sealing plate 26. Side rails 210 are fixed on the outer side of the side plate 29, and the side rails 210 are slidably inserted into the interior of the two sleeve plates 27. The clamping assembly 4 also includes: a bottom rail 42, a slide 43, a bidirectional electric push rod 44, a lower insert plate 45, and an upper insert plate 46. The bottom rail 42 is fixed to the bottom of the second slide rail 62, and a slide 43 is slidably connected inside the bottom rail 42. Two bidirectional electric push rods 44 are fixed inside the slide 43, and the extended ends of the bidirectional electric push rods 44 are fixedly connected to the vertical plate 41. The top of the vertical plate 41 is fixed with a lower insert plate 45, and the top of the lower insert plate 45 is provided with an upper insert plate 46. Insert plate 46, upper insert plate 46 and lower insert plate 45 are alternately inserted into the side rails 210 of two sets of side plates 29. The top surface of the lower insert plate 45 is provided with an installation groove, and a second bidirectional screw 48 is rotatably installed in the installation groove of the lower insert plate 45. The two ends of the second bidirectional screw 48 are threadedly sleeved with limit plates 47. The two ends of the lower insert plate 45 are fixed with a third electric push rod 411, and the extended end of the third electric push rod 411 is fixedly connected to the upper insert plate 46. The top of the vertical plate 41 is provided with a moving groove, and two second electric push rods 49 are slidably installed in the moving groove. The extended end of the second electric push rod 49 is fixed with a clamping plate 410. The vertical plate 41 is located in the moving groove and a fourth electric push rod 412 is fixedly fixed, and the extended end of the fourth electric push rod 412 is fixedly connected to the bottom of the second electric push rod 49.
[0046] Understandably, the bidirectional electric push rod 44 can move the two vertical plates 41, thereby inserting the upper insertion plate 46 and the lower insertion plate 45 into the side rails 210 of the upper and lower sets of side plates 29. Then, the third electric push rod 411 pushes the upper insertion plate 46, causing the upper side plate 29 to move upward and separate it by a certain distance. The third electric push rod 411 then moves the clamping plate 410 to clamp the solar module 5 between the two bidirectional telescopic plates 212 on both sides. Finally, the fourth electric push rod 412 moves the solar module 5 upward to release it. The clamping range of the bidirectional telescopic plate 212 is removed, and the limit frame moves to contact the baffle 213 through the rotation of the second bidirectional screw 48. This prevents the bidirectional telescopic plate 212 from resetting while the solar module 5 is being moved out, maintaining the clamping range of the solar module 5. This makes it convenient to put the tested solar module 5 back in later. When the vertical plate 41 moves, its top slides along the slide plate 38 to maintain the connection with the positioning component 3. The bidirectional electric push rod 44 slides along the bottom rail 42 with the slide 43, making it convenient to send the solar module 5 out laterally.
[0047] like Figure 4 and Figure 5As shown, in some embodiments, the delivery component 6 further includes: a post 61, a second screw 63, and a socket 65. The second screw 63 is rotatably mounted inside the second slide rail 62. The screw block 64 is threaded onto the surface of the second screw 63. The top of the screw block 64 has a socket 65, and the lower end sealing plate 26 of the frame component 2 is fixed with a post 61 at the position corresponding to the socket 65. A motor for driving the second screw 63 to rotate is installed at one end of the second slide rail 62.
[0048] It should be noted that after testing, all the side plates 29 and the internal solar modules 5 of the frame assembly 2 gradually descend along the slide bar 25 until the bottom post 61 is inserted into the insertion hole 65 of the screw block 64. The second screw 63 is rotated by the motor. Because the side rail 210 and the sleeve plate 27 are slidably connected, the side plates 29 of the frame assembly 2 can lead the solar modules 5 out from one end of the principle test stand 1, which is convenient for removing the internal solar modules 5 and placing new solar modules 5.
[0049] like Figure 3 , Figure 4 and Figure 5 As shown, in some embodiments, the positioning component 3 further includes: a second frame 37, a slide plate 38, a connecting plate 39, and a slider 310. The second frame 37 is slidably sleeved on the surface of the crossbar 33 away from the test platform 1, and the bottom of the second frame 37 and the first frame 35 is fixedly connected to the connecting plate 39. The slider 310 is fixedly sleeved on the surface of the connecting plate 39, and the bottom of the slider 310 is fixedly connected to the slide plate 38. The top of the vertical plate 41 is slidably engaged with the slide plate 38. A locking bolt 36 is threaded into the surface of the first frame 35, and the locking bolt 36 is in contact with the crossbar 33. A first electric push rod 31 is fixed at the bottom end of the crossbar 11, and a push plate 32 is fixed at the extended end of the first electric push rod 31. The push plate 32 is located outside the second frame 37. A third spring 34 is fixed at the end of the crossbar 33 that passes through the top of the test platform 1, and the other end of the third spring 34 is fixedly connected to the test platform 1.
[0050] It should be noted that after the solar module 5 is placed inside the frame assembly 2, the first frame 35 is moved along the crossbar 33 to align with the insertion end of the solar module 5. Due to the connection of the connecting plate 39, the second frame 37 moves synchronously. After the solar module 5 reaches the horizontal position of the testing station, the first electric push rod 31 pushes the second frame 37 to slide along the crossbar 33 through the push plate 32. At the same time, the vertical plate 41 connected by the slider 310 also moves synchronously. The clamping plate 410 holds the solar module 5 and pushes it toward the grounding tester 12 to complete the subsequent docking test. After the test is completed, the solar module 5 is sent back to its original position, and the crossbar 33 is reset by the third spring 34, so that the docking test can be repeated for the next set of solar modules 5.
[0051] like Figure 2 , Figure 4 and Figure 5 As shown, in some embodiments, a terminal 13 is fixed on the surface of the grounding tester 12, and the terminal 13 is pushed horizontally by an electric push rod.
[0052] It should be noted that after the first frame 35 and the second frame 37 are connected by the connecting plate 39, the first frame 35 moves to the insertion end position of the solar module 5 and is locked, the second frame 37 moves toward the push plate 32, and the first electric push rod 31 pushes the second frame 37 and the first frame 35 to slide along the surface of the crossbar 33 through the push plate 32. The distance from the first frame 35 to the terminal 13 of the ground tester is the same as the length of the fully retracted extension end of the first electric push rod 31. Thus, the clamping component 4 can accurately move the insertion end of the solar module 5 to the terminal 13 position, and then the electric push rod of the terminal 13 pushes it into the insertion end of the solar module 5, thereby completing the accurate docking of the ground tester 12 and the solar module 5.
[0053] Working principle:
[0054] When using the device, the solar panels 5 are placed in each layer of the frame assembly 2. The frame assembly 2 is adjusted according to the size of the solar panels 5 to clamp them. Then, the solar panels 5 are moved alternately from bottom to top to the test station. The screw plate 211 limits the bottom side plate 29, so that all the solar panels 5 are located at the top of the test station. Then, the motor drives the first screw 24 to rotate, and the transmission belt 216 drives the two sets of first screws 24 to rotate synchronously. As the screw plate 211 descends along the slide bar 25, with the help of the first spring 28 at the top of the slide bar 25, all the sleeve plates 27, side plates 29, and solar panels 5 descend synchronously, moving alternately to the test station. Finally, all the side plates 29 move to the bottom of the test station, making it easy to pass through the area away from the test bench 1. The frame assembly 2 and solar panel 5 are delivered from one side. Based on the width and length of the solar panel 5, the motor drives the first bidirectional screw 22 to rotate. The slide block 23 slides along the inside of the first slide rail 21, adjusting the distance between the two side plates 29. The side plates 29 contact the bottom sides of the solar panel 5. The bidirectional telescopic plate 212 presses and limits the ends of the solar panel 5. The baffle 213 presses and limits the side plates 29 of the solar panel 5, thus enclosing and clamping the entire solar panel 5. This can be adjusted according to the size of the solar panel 5. The bidirectional electric push rod 44 can move the two vertical plates 41, allowing the upper insertion plate 46 and lower insertion plate 45 to be inserted into the side rails 210 of the upper and lower sets of side plates 29. Then, the third electric push rod 411 pushes... The upper insert plate 46 drives the upper side plate 29 to move upward, creating a gap. The third electric push rod 411 drives the clamping plate 410 to move, clamping the solar module 5 between the two bidirectional telescopic plates 212 on both sides. Then, the fourth electric push rod 412 drives the solar module 5 upward, disengaging it from the clamping range of the bidirectional telescopic plates 212. Furthermore, the rotation of the second bidirectional screw 48 causes the limiting bracket to move and contact the baffle 213. This prevents the bidirectional telescopic plates 212 from resetting while removing the solar module 5, maintaining the clamping range and facilitating the subsequent return of the tested solar module 5. When the vertical plate 41 moves, its top slides along the sliding plate 38, maintaining connection with the positioning component 3. The bidirectional electric push rod 44 moves along with the slide. 43 slides along the bottom rail 42 to facilitate the lateral delivery of the solar module 5. After testing, all the side plates 29 of the frame assembly 2 and the internal solar module 5 gradually descend along the slide bar 25 until the bottommost insertion post 61 is inserted into the insertion hole 65 of the screw block 64. The second screw 63 is driven to rotate by the motor. Because the side rail 210 and the sleeve plate 27 are slidably connected, the side plates 29 of the frame assembly 2 can lead the solar module 5 out from one end of the principle test stand 1, which facilitates the removal of the internal solar module 5 and the placement of new solar modules 5. After the solar module 5 is placed inside the frame assembly 2, the first sleeve frame 35 is moved along the cross bar 33 to align with the insertion end of the solar module 5. Because of the connection of the connecting plate 39, the second sleeve frame 37 moves synchronously.After the solar module 5 reaches the horizontal position of the testing station, the first electric push rod 31 pushes the second frame 37 to slide along the horizontal bar 33 via the push plate 32. At the same time, the vertical plate 41 connected by the slider 310 also moves synchronously. The clamping plate 410 holds the solar module 5 and pushes it towards the grounding tester 12 to complete the subsequent docking test. After the test is completed, the solar module 5 is returned to its original position, and the horizontal bar 33 is reset by the third spring 34. The docking test can be repeated for the next set of solar modules 5. After the first frame 35 and the second frame 37 are connected by the connecting plate 39, the first frame 35 moves... The device moves to the insertion end position of the solar module 5 and locks it. The second frame 37 moves towards the push plate 32, while the first electric push rod 31 pushes the second frame 37 and the first frame 35 to slide along the surface of the crossbar 33 via the push plate 32. The distance from the first frame 35 to the terminal 13 of the ground tester is the same as the length of the fully retracted end of the first electric push rod 31. Thus, the clamping component 4 can accurately move the insertion end of the solar module 5 to the terminal 13 position. Subsequently, the electric push rod at the terminal 13 pushes the solar module 5 into the insertion end, thereby completing the accurate connection between the ground tester 12 and the solar module 5.
[0055] In the description of this disclosure, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance. Furthermore, in the description of this disclosure, unless otherwise stated, "a plurality of" means two or more.
[0056] Any process or method description in the flowchart or otherwise herein can be understood as representing a module, segment, or portion of code comprising one or more executable instructions for implementing a particular logical function or process, and the scope of preferred embodiments of this disclosure includes additional implementations in which functions may be performed not in the order shown or discussed, including substantially simultaneously or in reverse order depending on the function involved, as will be understood by those skilled in the art to which embodiments of this disclosure pertain.
[0057] In the description of this specification, references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of this disclosure. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0058] Although embodiments of the present disclosure have been shown and described above, it is to be understood that the above embodiments are exemplary and should not be construed as limiting the present disclosure. Those skilled in the art can make changes, modifications, substitutions and variations to the above embodiments within the scope of the present disclosure.
Claims
1. A correction and ground test device for a solar cell module, characterized by, include: Test bench (1) and clamping assembly (4), a grounding tester (12) is fixed on one side of the back of the test bench (1), and a crossbeam (11) is fixed on the back of the test bench (1) away from the grounding tester (12), and a frame assembly (2) is provided between the test bench (1) and the crossbeam (11). Solar panels (5) are placed equidistantly inside the frame assembly (2), and a delivery assembly (6) is provided at the bottom of the frame assembly (2). A positioning assembly (3) is provided on one side of the test bench (1) and the crossbeam (11). The frame assembly (2) includes a first slide rail (21), which has two sets. Slide seats (23) are slidably installed inside the two sets of first slide rails (21). A slide rod (25) is fixed on the top of the slide seat (23). Sleeve plates (27) are equidistantly slidably sleeved on the surface of the slide rod (25). Side plates (29) are slidably installed between the two sleeve plates (27) on the same side of the test platform (1). The bottom of the solar module (5) is in contact with the two side plates (29). The clamping assembly (4) includes a vertical plate (41), which is provided in two sets, and the two sets of vertical plates (41) are located on both sides of the frame assembly (2); The delivery component (6) includes a second slide rail (62), which is fixed at the top center of two first slide rails (21), and a screw block (64) is slidably installed inside the second slide rail (62). The positioning component (3) includes a crossbar (33), one end of which is slidably inserted into the top of the test platform (1). The crossbar (33) is set on the outside of a vertical plate (41) on one side. A first frame (35) is slidably sleeved on the surface of the crossbar (33), and the first frame (35) corresponds to the insertion end of the solar module (5).
2. A correction and ground test device for a solar cell module according to claim 1, wherein The framework component (2) also includes: The frame assembly (2) has a first bidirectional screw (22), a first screw (24), a first spring (28), a screw plate (211), and a transmission belt (216). The first bidirectional screw (22) is rotatably installed inside the first slide rail (21) on one side of the frame assembly (2), and the slide block (23) is threaded onto both ends of the first bidirectional screw (22). The first screw (24) is rotatably installed on the outside of the slide rod (25) at both ends of the side plate (29). The screw plate (211) is threaded onto the surface of the first screw (24). The transmission belt (216) is installed on the top of the two first screws (24). The first spring (28) is sleeved on the top of the slide rod (25), and the other end of the first spring (28) is fixedly connected to the topmost sleeve plate (27). Among them, motors are installed at the outer end of the first slide rail (21) and the slide block (23) at the bottom of the first screw (24). The output end of the motor at the outer end of the first slide rail (21) and the slide block (23) is fixedly connected to the first bidirectional screw (22) and the first screw (24).
3. The calibration and grounding test device for a solar cell module according to claim 2, characterized in that, A sealing plate (26) is fixed between the two side plates (29) at the top and bottom of the frame assembly (2). The front and rear ends of the solar module (5) are provided with bidirectional telescopic plates (212). The top of the side plate (29) is provided with a sliding groove (214), and the two ends of the bidirectional telescopic plate (212) are slidably connected inside the sliding groove (214). The two extended ends of the bidirectional telescopic plate (212) are fixed with baffles (213), and the baffles (213) are in contact with the side of the solar module (5). The slide groove (214) has a second spring (215) fixed inside, and the other end of the second spring (215) is fixedly connected to the extended end of the bidirectional telescopic plate (212).
4. The calibration and grounding test device for a solar cell module according to claim 3, characterized in that, Guide plates (217) are provided on the outer sides of both ends of the side plate (29). The two ends of the side plate (29) are slidably sleeved on the guide plates (217), and the bottom of the guide plates (217) is fixedly connected to the bottom sealing plate (26). A side rail (210) is fixed on the outer side of the side plate (29), and the side rail (210) is slidably inserted into the inside of the two sleeve plates (27).
5. The calibration and grounding test device for a solar cell module according to claim 4, characterized in that, The delivery component (6) further includes: Insert post (61), second screw (63), insertion hole (65), the second slide rail (62) is rotatably mounted with the second screw (63), the screw block (64) is threaded onto the surface of the second screw (63), the top of the screw block (64) is provided with insertion hole (65), and the lower end sealing plate (26) of the frame assembly (2) is fixed with insert post (61) at the position corresponding to insertion hole (65); One end of the second slide rail (62) is equipped with a motor that drives the second screw (63) to rotate.
6. The calibration and grounding test device for a solar cell module according to claim 5, characterized in that, The clamping assembly (4) further includes: Bottom rail (42), carriage (43), bidirectional electric push rod (44), lower insert plate (45), upper insert plate (46), the bottom rail (42) is fixed to the bottom of the second slide rail (62), and the carriage (43) is slidably connected inside the bottom rail (42). Two bidirectional electric push rods (44) are fixed inside the carriage (43), and the extended ends of the bidirectional electric push rods (44) are fixedly connected to the vertical plate (41). The top of the vertical plate (41) is fixed with a lower insert plate (45), and the top of the lower insert plate (45) is provided with an upper insert plate (46). The upper insert plate (46) and the lower insert plate (45) are alternately inserted into the side rails (210) of the two sets of side plates (29).
7. The calibration and grounding test device for a solar cell module according to claim 6, characterized in that, The top surface of the lower insert plate (45) is provided with an installation groove, and a second bidirectional screw (48) is rotatably installed inside the installation groove of the lower insert plate (45). The two ends of the second bidirectional screw (48) are threadedly sleeved with limit plates (47). The lower insert plate (45) is fixed with a third electric push rod (411) at both ends, and the extended end of the third electric push rod (411) is fixedly connected to the upper insert plate (46). The top of the vertical plate (41) is provided with a moving groove, and two second electric push rods (49) are slidably installed inside the moving groove. The extended end of the second electric push rod (49) is fixed with a clamp (410). The vertical plate (41) is located inside the moving groove and a fourth electric push rod (412) is fixedly installed. The extended end of the fourth electric push rod (412) is fixedly connected to the bottom of the second electric push rod (49).
8. The calibration and grounding test device for a solar cell module according to claim 7, characterized in that, The positioning component (3) further includes: The second frame (37), the slide plate (38), the connecting plate (39), and the slider (310) are connected together. The second frame (37) is slidably sleeved on the surface of the crossbar (33) away from the test platform (1). The bottom of the second frame (37) and the first frame (35) are fixed with the connecting plate (39). The slider (310) is fixedly sleeved on the surface of the connecting plate (39). The bottom of the slider (310) is fixed with the slide plate (38). The top of the vertical plate (41) is slidably snapped onto the slide plate (38). Among them, a locking bolt (36) is threaded into the surface of the first frame (35), and the locking bolt (36) is in contact with the crossbar (33).
9. The calibration and grounding test device for a solar cell module according to claim 8, characterized in that, The crossbar (11) is fixed with a first electric push rod (31) at one end of the bottom of the crossbar (33), and a push plate (32) is fixed at the extended end of the first electric push rod (31). The push plate (32) is located on the outside of the second frame (37). The crossbar (33) has a third spring (34) fixed at one end that passes through the top of the test bench (1), and the other end of the third spring (34) is fixedly connected to the test bench (1).
10. The calibration and grounding test device for a solar cell module according to claim 1, characterized in that: The grounding tester (12) has a terminal block (13) fixed on its surface, and the terminal block (13) is pushed horizontally by an electric push rod.