Industrial equipment strain data multi-channel acquisition system based on fiber grating sensor

By constructing a three-dimensional state vector and a Gaussian mixture model, and dynamically adjusting the exposure level and threshold, the demodulation failure problem caused by the difference in channel reflection spectrum intensity in the fiber Bragg grating sensing system was solved, achieving high accuracy and reliability of strain data and enhancing the system's adaptive capability.

CN122408642APending Publication Date: 2026-07-17YUHENG POWER STATION OF SHAANXI HUADIAN YUHENG COAL POWER CO LTD +1
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
YUHENG POWER STATION OF SHAANXI HUADIAN YUHENG COAL POWER CO LTD
Filing Date
2026-04-14
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing fiber Bragg grating sensing systems in industrial equipment suffer from significant differences in reflectance spectrum intensity due to varying environmental conditions and fiber loss at different measurement points. Unified exposure time and fixed thresholds are insufficient to meet the peak-finding requirements of both strong and weak channels, leading to demodulation failures or increased errors in some channels. Furthermore, the lack of dynamic identification and adaptive parameter adjustment mechanisms affects the continuity and reliability of strain data.

Method used

The system employs a baseline construction module, a state determination module, an adaptive demodulation module, and an iterative correction module. By constructing a three-dimensional state vector and a Gaussian mixture model, it dynamically adjusts the exposure level and threshold. Combined with the CA-CFAR algorithm and the Kalman prediction model, it achieves channel-level adaptive demodulation and parameter correction.

Benefits of technology

It significantly improves the success rate of multi-channel demodulation, ensures that both strong and weak channels can obtain clear and distinguishable reflection peaks, improves the accuracy of strain calculation, enhances the system's robustness to channel characteristic drift, and prevents long-term performance degradation.

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Abstract

本发明公开了基于光纤光栅传感的工业设备应变数据多通道采集系统,涉及光纤传感技术领域,影响度评估模块用于实时评估各通道反射谱的饱和比、信噪比及有效连续长度,构建通道基线表;基准形变生成模块基于初始化周期数据建立状态模型参数库;残差形变学习模块根据当前状态向量识别通道处于削顶态、正常态或低强态,并自适应调整曝光档位与阈值;融合与闭环修正模块引入卡尔曼预测与累积偏差检测机制,对中心波长结果进行时间一致性校验与跨周期修正,解决了多通道光纤光栅传感器在工业环境下因反射谱强度差异导致统一曝光与阈值失效的问题,显著提升了应变数据的采集精度与系统长期运行的稳定性。
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