Air cooling type freezing dryer for putty production

By using a combination technology of air compressor and diverter valve in the cold dryer, the cooling efficiency of the cold dryer is solved by sucking in the low-temperature refrigerant to compress it into high-temperature steam cooling and absorbing air heat in the evaporation box, removing moisture from the air source dryer, and solving the cooling efficiency of the cold dryer The problems of low and condensate influence have significantly improved the use effect of the cold dryer.

CN222111388UActive Publication Date: 2024-12-06WENGYUAN COUNTY ZHONGHAN MINFU COATING CO LTD
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Patent Information

Application Number
CN202323429903.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-15
Publication Date
2024-12-06
Estimated Expiration
2033-12-15

AI Technical Summary

Technical Problem

The existing cold dryers have low cooling efficiency, which leads to the formation of condensate water in the air, affecting the use effect.

Method used

An air-cooled cold dryer for atomic ash production is designed. An air compressor is used to suck low-temperature and low-pressure refrigerant from the evaporation box. After compressing into high-temperature and high-pressure superheated steam, it is cooled in the condenser, and heat is released to turn into liquid refrigerant. And evaporate and absorb air heat in the evaporation box through a throttle valve to cool it down; at the same time, the shunt valve inputs high-temperature and high-pressure steam into the air source dryer to remove moisture, reducing the moisture intake of the cold dryer.

Benefits of technology

It improves the cooling effect of the cold dryer, reduces the formation of condensate, and improves the use effect of the cold dryer.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of freezing dryers, in particular to an air-cooled freezing dryer for putty production, which comprises a casing and is characterized in that an air compressor is arranged on one side of the casing and communicated with a condenser, the condenser is communicated with a diverter valve, the diverter valve is respectively communicated with an air source dryer and a throttle valve, and the air source dryer is communicated with the throttle valve. The throttling valve is further communicated with an evaporation box, and the evaporation box is provided with an air blower communicated with the refrigeration dryer. Low-temperature and low-pressure refrigerants are sucked from the evaporation box through the compressor and compressed into high-temperature and high-pressure superheated steam through the compressor, then the superheated steam is pressed into the condenser for constant-pressure cooling, heat is released, then the superheated steam is cooled into liquid refrigerants, the liquid refrigerants become low-pressure liquid refrigerants through heat insulation of the throttling valve, and the low-pressure liquid refrigerants are evaporated in the evaporation box to absorb heat in air. Therefore, the air is cooled to achieve the purpose of refrigeration, the low-pressure refrigerant flowing out is sucked into the compressor, and the operation is cycled.
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Description

Technical Field

[0001] The utility model relates to the technical field of cold dryers, in particular to an air-cooled cold dryer for atomic ash production. Background Art

[0002] Cold dryer is the abbreviation of refrigerated dryer. Cold dryer is a new technology, belonging to the air source processing component in the pneumatic system, which uses refrigerant to exchange heat with compressed air to reduce the temperature of compressed air to the dew point temperature in the range of 2-10°C. With the continuous development of the cold dryer industry, more and more companies are entering the air compressor industry, and more and more people are favoring the cold dryer industry. At the same time, many companies stand out. Cold dryers are divided into air-cooled and water-cooled types according to the cooling method of the condenser;

[0003] A Chinese patent with publication number CN218687412U was searched and disclosed a high-temperature air-cooled refrigerated dryer.

[0004] The above technical scheme includes: a machine body and a controller, a heat dissipation hole is provided on the machine body, an air filter plate is provided at the heat dissipation hole, an air pump is provided in the machine body, the air pump is connected to the air intake pipe, the air intake pipe is arranged in a funnel shape, and the funnel is aligned with the heat dissipation hole, the other end of the air pump is connected to a shunt pipe, the shunt pipe is connected to the heat dissipation pipe, the shunt pipe is connected to the air guide pipe, the air guide pipe is connected to the gas tank, and a pressure regulating valve is provided at the position where the gas tank and the gas guide pipe are connected, the gas tank is connected to the nozzle through a cleaning pipe, and the nozzle is aligned with the air filter plate; it also includes a lifting mechanism that can drive the nozzle to move up and down. The utility model provides a high-temperature air-cooled refrigeration dryer, which can allow the air in the gas tank to enter the nozzle through the controller and be sprayed out from the air hole at the nozzle, so that the dust accumulated at the filter hole of the air filter plate is blown away, and the lifting mechanism can achieve the effect of cleaning the air filter plate;

[0005] However, in the above scheme, the cooling technology provided by this technology has poor cooling efficiency for the cold dryer. During the operation of the cold dryer, moisture in the air will form condensed water, affecting the use effect.

[0006] For this purpose, we propose an air-cooled cold dryer for putty production. Utility Model Content

[0007] The utility model mainly solves the technical problems existing in the above-mentioned prior art and provides an air-cooled cold dryer for ash production.

[0008] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: an air-cooled cold dryer for atomic ash production, including a casing, characterized in that: an air compressor is arranged on one side of the casing, the air compressor is connected to a condenser, the condenser is connected to a diverter valve, the diverter valve is respectively connected to an air source dryer and a throttle valve, the throttle valve is also connected to an evaporation box, and the evaporation box is provided with a blower connected to the cold dryer.

[0009] Preferably, the air compressor is provided with an air compressor air outlet, the air compressor air outlet is connected to the condenser through a high-pressure pipeline, and the air compressor is also provided with an air compressor air return hole connected to the throttle valve.

[0010] Preferably, the throttle valve is provided with a throttle inlet connected to the diverter valve, the throttle valve is also connected to a throttle outlet and a reflux inlet connected to the evaporator, and the throttle valve is also provided with a reflux outlet connected to the air compressor.

[0011] Preferably, the throttling inlet is connected to the throttling outlet, and the reflux inlet is connected to the reflux outlet.

[0012] Preferably, the evaporation box is provided with an evaporation inlet and an evaporation reflux port connected to the diverter valve, a blower is provided on one side of the evaporation box, and the blower is provided with an air outlet connected to the cold dryer.

[0013] Preferably, a refrigerant medium is arranged in the high-pressure pipeline, and the high-pressure pipeline circulates and connects an air compressor, an air source dryer, a diverter valve, a condenser and an evaporator.

[0014] Preferably, the diverter valve is provided with a first diverter outlet, which is connected to the throttle valve through a high-pressure pipeline. The diverter valve is also provided with a second diverter outlet, which is connected to an air source dryer through a diverter pipe, and the air source dryer is connected to the air inlet of the cold dryer.

[0015] The utility model provides an air-cooled cold dryer for ash production, which has the following improvements and advantages compared with the prior art:

[0016] (1) The utility model adopts refrigeration as a means for cooling. An air compressor is arranged on one side of the casing. The air compressor is connected to a condenser. The condenser is connected to a diverter valve. The diverter valve is respectively connected to a cold dryer and a throttle valve. The throttle valve is also connected to the air compressor. The throttle valve is also connected to an evaporator. The evaporator is provided with a blower connected to the cold dryer. A low-temperature and low-pressure refrigerant is sucked from the evaporator through the compressor, compressed into high-temperature and high-pressure superheated steam by the compressor, and then pressed into the condenser for constant pressure cooling and heat release. Then, it is cooled into a liquid refrigerant. The liquid refrigerant is adiabatically converted into a low-pressure liquid refrigerant through the throttle valve. It evaporates in the evaporator to absorb heat from the air, thereby cooling the air to achieve the purpose of refrigeration. The low-pressure refrigerant flowing out is sucked into the compressor, and the cycle works in this way.

[0017] (2) The utility model adopts a diverter valve to input high-temperature and high-pressure steam into the air source dryer, and the diverter valve is arranged to be connected to the air source dryer and the throttle valve respectively. The diverter valve is provided with a first diverter outlet, and the first diverter outlet is connected to the throttle valve through a high-pressure pipeline. The diverter valve is also provided with a second diverter outlet, and the second diverter outlet is connected to the air source dryer through a diverter pipe. The air source dryer is connected to the air inlet of the cold dryer. The high-temperature and high-pressure steam is input into the air source dryer through the diverter valve, and the water molecules of the steam are removed, thereby reducing the water intake of the cold dryer, reducing the formation of condensed water, and improving the use effect of the cold dryer. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the implementation of the utility model or the technical solution in the prior art, the following is a brief introduction to the drawings required for the implementation or the prior art description. Obviously, the drawings described below are only exemplary, and for ordinary technicians in this field, other implementation drawings can be derived from the provided drawings without creative work.

[0019] Figure 1 It is a three-dimensional schematic diagram of the structure of the utility model;

[0020] Figure 2 It is a plan view of the structure of the utility model.

[0021] Legend:

[0022] 10. Machine body; 11. Cold dryer; 12. Air inlet; 20. Air compressor; 21. Air compressor outlet; 22. Air compressor return hole; 30. High-pressure pipeline; 31. Diverter pipe; 40. Air source dryer; 50. Diverter valve; 51. First diverter outlet; 52. Second diverter outlet; 60. Throttle valve; 61. Throttle inlet; 62. Throttle outlet; 63. Reflux outlet; 64. Reflux inlet; 70. Evaporator box; 71. Evaporation inlet; 72. Evaporation reflux outlet; 73. Blower; 74. Air outlet; 80. Condenser. DETAILED DESCRIPTION

[0023] Below, the invention is further described in conjunction with the accompanying drawings and specific embodiments:

[0024] Example 1

[0025] See also Figure 1 and Figure 2 Embodiment 1 is described, including a housing, an air compressor 20 is arranged on one side of the housing, the air compressor 20 compresses the low-temperature and low-pressure refrigerant into high-temperature and high-pressure superheated steam, the air compressor 20 is connected to a condenser 80, the condenser 80 cools the high-temperature and high-pressure superheated steam at a constant pressure, the condenser 80 is connected to a diverter valve 50, the diverter valve 50 discharges the steam cooled at a constant pressure to the air source dryer 40 and the throttle valve 60 respectively, the diverter valve 50 is connected to the air source dryer 40 and the throttle valve 60 respectively, the throttle valve 60 is adiabatically converted into low-pressure Liquid refrigerant, the throttle valve 60 is also connected to the evaporator 70, the evaporator 70 absorbs the heat in the air by evaporation, so as to cool the air, the evaporator 70 is provided with a blower 73 connected to the cold dryer 11, the blower 73 blows the cold air into the cold dryer 11, the air compressor 20 is provided with an air compressor outlet 21, the air compressor outlet 21 discharges the high-temperature and high-pressure superheated steam to the condenser 80, the air compressor outlet 21 is connected to the condenser 80 through the high-pressure pipeline 30, the air compressor 20 is also provided with a throttle valve The air compressor return hole 22 connected to 60 discharges the low-temperature and low-pressure refrigerant to the air compressor 20. The throttle valve 60 is provided with a throttle inlet 61 connected to the diverter valve 50. The throttle inlet 61 enters the liquid refrigerant. The throttle valve 60 is also connected with a throttle outlet 62 and a reflux inlet 64 connected to the evaporator 70. The throttle outlet 62 discharges the low-pressure liquid refrigerant. The reflux inlet 64 receives the low-temperature and low-pressure refrigerant. The throttle valve 60 is also provided with a reflux outlet 63 connected to the air compressor 20. The flow inlet 61 is connected to the throttling outlet 62, the reflux inlet 64 is connected to the reflux outlet 63, the reflux outlet 63 discharges the low-pressure refrigerant, the evaporator box 70 is provided with an evaporation inlet 71 and an evaporation reflux outlet 72 connected to the diverter valve 50, a blower 73 is provided on one side of the evaporator box 70, the blower 73 is provided with an outlet 74 connected to the cold dryer 11, a refrigerant medium is provided in the high-pressure pipeline 30, and the high-pressure pipeline 30 circulates and connects the air compressor 20, the air source dryer 40, the diverter valve 50, the condenser 80 and the evaporator box 70.

[0026] In this embodiment, low-temperature and low-pressure refrigerant is sucked from the evaporator box 70 through the air compressor 20, compressed by the air compressor 20 into high-temperature and high-pressure superheated steam, and then pressed into the condenser 80 for constant pressure cooling and heat release, and then cooled into liquid refrigerant. The liquid refrigerant is throttled by the throttle valve 60 to become a low-pressure liquid refrigerant, evaporates in the evaporator and absorbs heat from the air, thereby cooling the air to achieve the purpose of refrigeration. The blower 73 blows the cooled air into the cold dryer 11 to cool the cold dryer 11, and the cooling effect is good.

[0027] Example 2

[0028] See also Figure 2 Embodiment 2 is described, including a diverter valve 50 respectively connected to an air source dryer 40 and a throttle valve 60, the air source dryer 40 is used to remove moisture, the diverter valve 50 is provided with a first diverter outlet 51, the first diverter outlet 51 is connected to the throttle valve 60 through a high-pressure pipeline 30, the first diverter outlet discharges the constant-pressure cooled steam to the throttle valve 60, the diverter valve 50 is also provided with a second diverter outlet 52, the second diverter outlet discharges the constant-pressure cooled steam to the air source dryer 40, the second diverter outlet 52 is connected to the air source dryer 40 through the diverter pipe 31, the air source dryer 40 is connected to the air inlet 12 of the cold dryer 11, and the constant-pressure cooled steam with moisture removed is discharged to the cold dryer 11 for use.

[0029] In this embodiment, high-temperature and high-pressure steam is input into the gas source dryer 40 through the diverter valve 50 to remove moisture from the steam, reduce the moisture intake of the cold dryer 11, reduce the formation of condensed water, and improve the use effect of the cold dryer 11.

Claims

1. An air-cooled cold dryer for ash production, comprising a housing, characterized in that: An air compressor (20) is provided on one side of the casing, the air compressor (20) is connected to a condenser (80), the condenser (80) is connected to a diverter valve (50), the diverter valve (50) is respectively connected to an air source dryer (40) and a throttle valve (60), the throttle valve (60) is also connected to an evaporation box (70), and the evaporation box (70) is provided with a blower (73) connected to the cold dryer (11).

2. The air-cooled cold dryer for ash production according to claim 1, characterized in that: The air compressor (20) is provided with an air compressor air outlet (21), the air compressor air outlet (21) is connected to the condenser (80) via a high-pressure pipeline (30), and the air compressor (20) is also provided with an air compressor air return hole (22) connected to the throttle valve (60).

3. The air-cooled cold dryer for ash production according to claim 1, characterized in that: The throttle valve (60) is provided with a throttle inlet (61) connected to the diverter valve (50), the throttle valve (60) is also connected to a throttle outlet (62) and a return inlet (64) connected to the evaporator (70), and the throttle valve (60) is also provided with a return outlet (63) connected to the air compressor (20).

4. The air-cooled cold dryer for ash production according to claim 3, characterized in that: The throttling inlet (61) is connected to the throttling outlet (62), and the reflux inlet (64) is connected to the reflux outlet (63).

5. The air-cooled cold dryer for ash production according to claim 1, characterized in that: The evaporation box (70) is provided with an evaporation inlet (71) and an evaporation return port (72) which are in communication with the diverter valve (50); a blower (73) is provided on one side of the evaporation box (70); and the blower (73) is provided with an air outlet (74) which is in communication with the cold dryer (11).

6. The air-cooled cold dryer for ash production according to claim 2, characterized in that: A refrigerant medium is arranged in the high-pressure pipeline (30), and the high-pressure pipeline (30) is cyclically connected to the air compressor (20), the air source dryer (40), the diverter valve (50), the condenser (80) and the evaporation box (70).

7. The air-cooled cold dryer for ash production according to claim 1, characterized in that: The diverter valve (50) is provided with a first diverter outlet (51), the first diverter outlet (51) being connected to the throttle valve (60) via a high-pressure pipeline (30), and the diverter valve (50) is further provided with a second diverter outlet (52), the second diverter outlet (52) being connected to an air source dryer (40) via a diverter pipe (31), and the air source dryer (40) being connected to an air inlet (12) of a cold dryer (11).