Cleaning equipment for bearing production
By introducing circulating filtration and ultrasonic cleaning technologies into the cleaning equipment for bearing production, the problem of inconvenience in replacement of cleaning liquid is solved, the long-term and efficient use of cleaning liquid is achieved, the burden on staff is reduced and the equipment efficiency is improved.
Patent Information
- Application Number
- CN202420202937.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-29
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-01-29
AI Technical Summary
The existing cleaning equipment for bearing production is inconvenient when replacing the cleaning liquid, which gradually weakens the cleaning capacity of the cleaning liquid, and cannot effectively remove tiny particles and oil stains on the bearing surface, increasing the workload of staff and affecting the equipment efficiency.
A cleaning equipment for bearing production including a filter box, a liquid storage tank and an ultrasonic generator was designed. Through the circulating filtering and cleaning mechanism, the impurities in the ultrasonic cleaning liquid are used, and the cleaning liquid is recycled through the filter plate and the water pump to extend the The lifespan of the cleaning solution.
It extends the service life of the cleaning liquid, reduces the labor of staff, improves the efficiency and cleaning effect of the cleaning equipment, and avoids the need to frequently replace the cleaning liquid.
Smart Images
Figure CN222153177U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cleaning equipment, in particular to a cleaning equipment for bearing production. Background Art
[0002] Bearings are a vital component in mechanical equipment. Their main function is to support the rotation of the shaft and ensure that the shaft can rotate stably within the desired accuracy range. At the same time, they bear radial, axial or composite loads, reduce the friction coefficient during movement, and ensure their rotation accuracy. In the production process of bearings, cleaning is a very critical link. It is used to remove impurities such as cutting fluid, metal chips, dust, etc. from the bearing parts during the processing process, to ensure that the inside of the bearing remains highly clean during subsequent assembly and use, thereby improving the working performance and service life of the bearing. Therefore, cleaning equipment is often used in the production process of bearings.
[0003] Nowadays, after the cleaning equipment has finished cleaning the bearings with cleaning fluid, impurities such as metal chips and dust on the bearings will remain in the cleaning fluid. The presence of impurities will cause the cleaning ability of the cleaning fluid to gradually weaken as the concentration of pollutants increases, and it will be unable to effectively remove the tiny particles and oil stains on the bearing surface. When the cleaning equipment is in use, the staff needs to regularly replace or clean the cleaning fluid. However, the replacement or cleaning of the cleaning fluid not only greatly increases the workload of the staff, but also the cleaning equipment needs to be shut down when the cleaning fluid is replaced, which can easily affect the working efficiency of the cleaning equipment. Utility Model Content
[0004] The utility model aims to provide a cleaning device for bearing production, aiming to solve the problem that it is inconvenient to replace the cleaning liquid in the traditional cleaning device for bearing production in the prior art.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A cleaning device for bearing production includes: a machine body, a conveying mechanism, a soaking tank and an ultrasonic generator, wherein the soaking tank is arranged inside the machine body, and a cleaning mechanism for circulating, filtering and cleaning the cleaning liquid in the soaking tank is arranged inside the machine body, and the cleaning mechanism includes a filter box and a liquid storage tank with openings on both sides, and the filter box and the liquid storage tank are fixedly arranged inside the machine body and located below the soaking tank, and the cleaning mechanism also includes a shell, which is arranged inside the machine body and located on one side of the filter box.
[0007] Preferably, a conveying mechanism for conveying the bearing is provided on the machine body, and the conveying mechanism passes through the interior of the immersion tank, an ultrasonic generator is provided inside the immersion tank, and a control terminal is provided on the top of the machine body.
[0008] Preferably, a tube body is provided on the top of the filter box, and one end of the tube body extends to the inside of the soaking tank, an electric valve is provided on the tube body, and a filter plate capable of filtering impurities in the cleaning liquid is embedded in the inside of the filter box.
[0009] Preferably, a first water pump is fixedly installed inside the shell, and the liquid inlet end of the first water pump extends to the inside of the filter box, and a water pipe is installed at the liquid outlet end of the first water pump, and one end of the water pipe extends to the inside of the liquid storage tank.
[0010] Preferably, a second water pump with a liquid inlet end extending to the interior of the liquid storage tank is fixedly arranged on the top of the liquid storage tank, and a liquid outlet end of the second water pump extends to the interior of the soaking pool.
[0011] Preferably, a collecting mechanism for scraping and collecting impurities filtered on the top of the filter plate is provided inside the body, and the collecting mechanism includes a collecting box and an outer shell. A collecting box with an opening on one side is installed on the top of the shell, and the collecting box is connected with the interior of the filter box through the opening, and a storage box is movably provided inside the collecting box.
[0012] Preferably, a support frame is provided inside the body, a shell is provided on the top of the support frame, two groups of threaded sleeves are rotatably provided inside the shell, a threaded rod is meshingly installed inside the threaded sleeve, a scraper block is fixedly installed at one end of the threaded rod, and the scraper block is located at the opening of the filter box, a first sprocket is arranged around the outside of the threaded sleeve, a motor is fixedly installed inside the shell, a second sprocket is fixedly installed at the output end of the motor, and the second sprocket is connected to the first sprocket through a chain.
[0013] The beneficial effects of the utility model are:
[0014] 1. When the utility model is in use, through the arrangement of the filter box, the liquid storage box and the shell, the cleaning liquid in the immersion tank can be circulated and filtered when the equipment is in use, so that the cleaning liquid can maintain a high-efficiency cleaning effect for a long time during use, and at the same time, the service life of the cleaning liquid is greatly extended, so that the cleaning liquid does not need to be frequently replaced, which reduces the workload of the staff and improves the cleaning efficiency and cleaning effect of the cleaning equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of a specific embodiment of the utility model.
[0016] Figure 2 It is a front cross-sectional view of a specific embodiment of the utility model.
[0017] Figure 3 It is a specific embodiment of the utility model Figure 2 A schematic diagram of the enlarged structure at point A in the middle.
[0018] Figure 4 It is a structural schematic diagram of a shell of a specific embodiment of the utility model.
[0019] In the figure: 1. body; 2. conveying mechanism; 3. control end; 4. immersion tank; 5. ultrasonic generator; 6. filter box; 7. pipe body; 8. electric valve; 9. filter plate; 10. shell; 11. first water pump; 12. water pipe; 13. liquid storage tank; 14. second water pump; 15. collection box; 16. storage box; 17. support frame; 18. shell; 19. threaded sleeve; 20. threaded rod; 21. first sprocket; 22. motor; 23. second sprocket; 24. chain; 25. scraper block. DETAILED DESCRIPTION
[0020] The specific implementation of the utility model is further described below in conjunction with the accompanying drawings.
[0021] like Figure 1-4 As shown, a cleaning device for bearing production includes: a body 1, a conveying mechanism 2, a soaking tank 4 and an ultrasonic generator 5. The soaking tank 4 is arranged inside the body 1. The cleaning mechanism for circulating, filtering and cleaning the cleaning liquid in the soaking tank 4 is arranged inside the body 1. The cleaning mechanism includes a filter box 6 and a liquid storage tank 13 with openings on both sides. The filter box 6 and the liquid storage tank 13 are fixedly arranged inside the body 1 and located below the soaking tank 4. The cleaning mechanism also includes a shell 10, which is arranged inside the body 1 and located on one side of the filter box 6. The body 1 is provided with a conveying mechanism 2 for conveying the bearing, and the conveying mechanism 2 passes through the soaking tank 4. The soaking tank 4 is provided with an ultrasonic generator 5. The top of the body 1 is provided with a control terminal 3. The cleaning device for bearing production mainly consists of the body 1, the conveying mechanism 2, the control terminal 3, the soaking tank 4 and The ultrasonic generator 5 is composed of an ultrasonic generator 5. As the equipment is used, the staff controls the operation of the equipment through the control terminal 3, and the conveying mechanism 2 drives the bearing to be cleaned to move. As the bearing moves, it will be immersed in the cleaning liquid in the immersion tank 4. The ultrasonic generator 5 is started, which can convert high-frequency electrical energy into mechanical vibration energy. These vibrations form tiny bubbles in the cleaning liquid. These bubbles generate strong shock waves during the rapid generation and collapse process, thereby stripping off dirt, grease and other impurities on the surface of the parts, thereby achieving the purpose of cleaning the bearings. The filter box 6, the liquid storage box 13 and the shell 10 are set to circulate and filter the cleaning liquid in the immersion tank 4, so that the cleaning liquid can maintain an efficient cleaning effect for a long time during use, while greatly extending the service life of the cleaning liquid, reducing the workload of the staff, and improving the cleaning efficiency and cleaning efficiency of the cleaning equipment.
[0022] like Figure 2 and Figure 3As shown, a pipe body 7 is provided on the top of the filter box 6, and one end of the pipe body 7 extends to the interior of the soaking tank 4, an electric valve 8 is provided on the pipe body 7, and a filter plate 9 capable of filtering impurities in the cleaning liquid is embedded in the interior of the filter box 6, a first water pump 11 is fixedly provided inside the shell 10, and the liquid inlet end of the first water pump 11 extends to the interior of the filter box 6, a water pipe 12 is installed on the liquid outlet end of the first water pump 11, and one end of the water pipe 12 extends to the interior of the liquid storage tank 13, a second water pump 14 with a liquid inlet end extending to the interior of the liquid storage tank 13 is fixedly provided on the top of the liquid storage tank 13, and the liquid outlet end of the second water pump 14 extends to the interior of the soaking tank 4. With the use of the device, when the electric valve 8 on the pipe body 7 is started and opened, the cleaning liquid in the soaking tank 4 will enter the interior of the filter box 6 through the pipe body 7, and the cleaning liquid will fall into the filter box 6. The bottom of the filter box 6 will be filtered by the filter plate 9 installed inside it. The filter plate 9 can filter out impurities in the cleaning liquid. With the start of the first water pump 11 in the shell 10, its liquid inlet end will absorb the filtered cleaning liquid in the filter box 6 and transport it to the liquid storage tank 13 for collection through the water pipe 12 connected to its liquid outlet end. With the start of the second water pump 14 on the top of the liquid storage tank 13, its liquid inlet end will absorb the cleaning liquid stored in the liquid storage tank 13 and transport it to the soaking tank 4 through its liquid outlet end, so that the cleaning liquid in the soaking tank 4 can be filtered during the circulation process, so that the cleaning liquid can maintain an efficient cleaning effect for a long time during use, while greatly extending the service life of the cleaning liquid, so that the cleaning liquid does not need to be frequently replaced, reducing the workload of the staff and improving the cleaning efficiency and cleaning effect of the cleaning equipment.
[0023] like Figure 3 and Figure 4As shown, the interior of the machine body 1 is provided with a collecting mechanism for scraping and collecting impurities filtered on the top of the filter plate 9, and the collecting mechanism includes a collecting box 15 and a shell 18. A collecting box 15 with an opening on one side is installed on the top of the shell 10, and the collecting box 15 is connected with the interior of the filter box 6 through the opening, and a storage box 16 is movably provided inside the collecting box 15, a supporting frame 17 is provided inside the machine body 1, and a shell 18 is provided on the top of the supporting frame 17, and two groups of threaded sleeves 19 are rotatably provided inside the shell 18, and a threaded rod 20 is meshingly installed inside the threaded sleeve 19, and a scraper block 25 is fixedly installed at one end of the threaded rod 20, and the scraper block 25 is located at the opening of the filter box 6, and a first sprocket 21 is arranged around the outside of the threaded sleeve 19, and a motor 22 is fixedly installed inside the shell 18, and a second sprocket 23 is fixedly installed on the output end of the motor 22, and the second sprocket 23 is connected to the first sprocket 21 through a chain 24. As the device is used, when the electric valve 8 on the pipe body 7 is started and closed, and the pipe body 7 stops conveying the cleaning liquid, the motor 22 fixedly installed inside the shell 18 is started, and its output end drives the two groups of first sprocket wheels 21 to rotate through the second sprocket wheel 23 and the chain 24. The simultaneous rotation of the two groups of first sprocket wheels 21 will drive the two groups of threaded sleeves 19 to rotate and move the threaded rods 20 meshingly installed inside them. The movement of the threaded rods 20 will drive the scraper block 25 fixedly installed at one end thereof to move. As the scraper block 25 moves, it will enter the interior of the filter box 6 through the opening of the filter box 6, and push the impurities filtered out of the filter plate 9 to move through the contact between its bottom and the top of the filter plate 9. As the scraper block 25 continues to push, it will push the impurities into the interior of the collection box 15 through the opening on one side of the filter box 6 and the opening on the collection box 15, and make the impurities fall into the storage box 16 for collection, so as to prevent the filter plate 9 from accumulating too much impurities and affecting its filtering effect.
[0024] Working principle: The cleaning equipment for bearing production is mainly composed of a body 1, a conveying mechanism 2, a control end 3, an immersion tank 4 and an ultrasonic generator 5. As the equipment is used, the staff controls the operation of the equipment through the control end 3, and the conveying mechanism 2 drives the bearing to be cleaned to move. As the bearing moves, it will be immersed in the cleaning liquid in the immersion tank 4. The ultrasonic generator 5 is started, which can convert high-frequency electrical energy into mechanical vibration energy. These vibrations form tiny bubbles in the cleaning liquid. These bubbles generate strong shock waves in the process of rapid generation and collapse, thereby stripping off dirt, grease and other impurities on the surface of the parts, thereby achieving the purpose of cleaning the bearings. The setting of the filter box 6, the liquid storage tank 13 and the shell 10 can control the immersion tank. 4 is circulated and filtered, so that the cleaning liquid can maintain an efficient cleaning effect for a long time during use, which greatly prolongs the service life of the cleaning liquid, reduces the workload of the staff, and improves the cleaning efficiency and cleaning efficiency of the cleaning equipment. With the use of the device, when the electric valve 8 on the pipe body 7 is started and opened, the cleaning liquid in the immersion tank 4 will enter the interior of the filter box 6 through the pipe body 7. Before falling to the bottom of the filter box 6, the cleaning liquid will be filtered by the filter plate 9 installed in the interior thereof. The filter plate 9 can filter out impurities in the cleaning liquid. With the start of the first water pump 11 in the housing 10, its liquid inlet end will absorb the filtered cleaning liquid in the filter box 6 and transport it through the water pipe 12 connected to its liquid outlet end. The cleaning liquid is collected in the liquid storage tank 13. With the start of the second water pump 14 on the top of the liquid storage tank 13, its liquid inlet end will absorb the cleaning liquid stored in the liquid storage tank 13 and transport it to the immersion tank 4 through its liquid outlet end, so that the cleaning liquid in the immersion tank 4 can be filtered during the circulation process, so that the cleaning liquid can maintain a high-efficiency cleaning effect for a long time during use, while greatly extending the service life of the cleaning liquid, so that the cleaning liquid does not need to be frequently replaced, reducing the workload of the staff and improving the cleaning efficiency and cleaning effect of the cleaning equipment. With the use of the device, when the electric valve 8 on the pipe body 7 is started and closed, after the pipe body 7 stops transporting the cleaning liquid, the motor 22 fixedly installed inside the shell 18 is started, and its output end is connected through the first The two sprockets 23 and the chain 24 drive the two groups of first sprockets 21 to rotate. The simultaneous rotation of the two groups of first sprockets 21 will drive the two groups of threaded sleeves 19 to rotate and move the threaded rods 20 meshingly installed inside them. The movement of the threaded rods 20 will drive the scraper block 25 fixedly installed at one end thereof to move. As the scraper block 25 moves, it will enter the interior of the filter box 6 through the opening of the filter box 6, and push the impurities filtered out of the filter plate 9 to move through the contact between its bottom and the top of the filter plate 9. As the scraper block 25 continues to push, it will push the impurities into the interior of the collection box 15 through the opening on one side of the filter box 6 and the opening on the collection box 15, and make the impurities fall into the storage box 16 for collection, thereby preventing the filter plate 9 from accumulating too large impurities and affecting its filtering effect.
[0025] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
[0026] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A cleaning device for bearing production, comprising: A machine body (1), a conveying mechanism (2), a soaking tank (4) and an ultrasonic generator (5), wherein the soaking tank (4) is arranged inside the machine body (1), and the machine body (1) is characterized in that a cleaning mechanism for circulating, filtering and cleaning the cleaning liquid in the soaking tank (4) is arranged inside the machine body (1), and the cleaning mechanism comprises a filter box (6) and a liquid storage box (13) with openings on both sides, and the filter box (6) and the liquid storage box (13) are fixedly arranged inside the machine body (1) and located below the soaking tank (4), and the cleaning mechanism also comprises a shell (10), and the shell (10) is arranged inside the machine body (1) and located on one side of the filter box (6).
2. A bearing production cleaning device according to claim 1, characterized in that: The machine body (1) is provided with a conveying mechanism (2) for conveying bearings, and the conveying mechanism (2) passes through the interior of a soaking tank (4), an ultrasonic generator (5) is provided inside the soaking tank (4), and a control terminal (3) is provided on the top of the machine body (1).
3. A bearing production cleaning device according to claim 1, characterized in that: A tube body (7) is arranged on the top of the filter box (6), and one end of the tube body (7) extends into the interior of the soaking tank (4). An electric valve (8) is arranged on the tube body (7). A filter plate (9) capable of filtering impurities in the cleaning liquid is embedded in the interior of the filter box (6).
4. A bearing production cleaning device according to claim 3, characterized in that: A first water pump (11) is fixedly arranged inside the housing (10), and a liquid inlet end of the first water pump (11) extends to the inside of the filter box (6); a water pipe (12) is installed at the liquid outlet end of the first water pump (11), and one end of the water pipe (12) extends to the inside of the liquid storage box (13).
5. A bearing production cleaning device according to claim 4, characterized in that: A second water pump (14) is fixedly arranged on the top of the liquid storage tank (13), the liquid inlet end of which extends into the interior of the liquid storage tank (13), and the liquid outlet end of the second water pump (14) extends into the interior of the soaking pool (4).
6. A bearing production cleaning device according to claim 3, characterized in that: The body (1) is provided with a collecting mechanism for scraping and collecting impurities filtered on the top of the filter plate (9), the collecting mechanism comprising a collecting box (15) and a shell (18), the top of the shell (10) is provided with a collecting box (15) with an opening on one side, and the collecting box (15) is connected to the inside of the filter box (6) through the opening, and a storage box (16) is movably provided inside the collecting box (15).
7. A bearing production cleaning device according to claim 6, characterized in that: A support frame (17) is arranged inside the machine body (1), a shell (18) is arranged on the top of the support frame (17), two groups of threaded sleeves (19) are rotatably arranged inside the shell (18), a threaded rod (20) is meshedly installed inside the threaded sleeve (19), a scraper block (25) is fixedly installed at one end of the threaded rod (20), and the scraper block (25) is located at the opening of the filter box (6), a first sprocket (21) is arranged around the outside of the threaded sleeve (19), a motor (22) is fixedly installed inside the shell (18), a second sprocket (23) is fixedly installed at the output end of the motor (22), and the second sprocket (23) is connected to the first sprocket (21) through a chain (24).