Electric auxiliary tool for winding shaped wire ring

Abstract

The utility model discloses an electric auxiliary tool for winding a shaped wire ring, which belongs to the field of electrical engineering and comprises a hollow shaft stepping motor, a stepping motor driver used for providing pulse signals for the hollow shaft stepping motor and a motion controller used for providing control signals for the stepping motor driver. The stepping motor driver and the motion controller are powered by a direct-current power source, a winding carrier is arranged at the output end of the hollow shaft stepping motor and comprises a steel core, a notch is formed in one end of the steel core, and the other end of the steel core is fixedly connected with the output end of the hollow shaft stepping motor through a handle. According to the electric auxiliary tool for winding the shaped wire ring, by using the electric auxiliary tool for winding the shaped wire ring, standardization of winding the shaped wire ring is achieved, the number of winding turns of the wire ring is guaranteed, automation and streamlined construction of winding the wire ring are achieved, the requirements of site construction are met, and transportation safety is guaranteed.

Description

Technical Field

[0001] The utility model relates to the technical field of electrical engineering, in particular to an electric auxiliary tool for winding a molding wire. Background Art

[0002] In signal professional construction, pre-configuration refers to the pre-processing, sorting and configuration of signal transmission media such as cables and wires according to construction drawings and actual site conditions. Pre-configuration is a cable or wire sorting technology that aims to make cables or wires neater and more orderly, while facilitating subsequent connection or installation work. Winding wire loops are usually carried out according to specific specifications and standards to ensure that the size, shape and spacing of the wire loops meet the design requirements.

[0003] The current pre-configured wire loops are made with claw-type windings, which have been manually wound in the development of signal engineering. The winding quality of the wire loops is directly determined by the differences in the winding techniques, proficiency and responsibility of different personnel. The winding quality of the wire loops directly affects the connection quality of the equipment. If the wire loop is too large, it will cause false connection and voltage mutation. If it is too small, it cannot be matched and installed. Utility Model Content

[0004] The utility model aims to solve the problem of poor connection quality caused by over-large or under-sized wire winding in the prior art and to propose a standard wire winding electric auxiliary tool.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical shaping wire winding electric auxiliary tool, including a hollow shaft stepper motor, a stepper motor driver for providing a pulse signal to the hollow shaft stepper motor, and a motion controller for providing a control signal to the stepper motor driver. The stepper motor driver and the motion controller are powered by a DC power supply, and a winding carrier is provided on the output end of the hollow shaft stepper motor.

[0006] As a further description of the above technical solution: the ring carrier includes a steel core, one end of the steel core is provided with a notch, and the other end of the steel core is fixedly connected to the output end of the hollow shaft stepper motor through a handle.

[0007] As a further description of the above technical solution: the notch is set to be a smooth surface, and the two ends of the notch are set to be of equal width.

[0008] As a further description of the above technical solution: a mounting frame is provided on the hollow shaft stepper motor, and a plurality of mounting screw holes for mounting and fixing the hollow shaft stepper motor are provided on the mounting frame.

[0009] In summary, due to the adoption of the above technical solution, the beneficial effects of the utility model are:

[0010] 1. By using the electric auxiliary tool for shaping and winding, the shaping wire winding system is standardized, the number of wire loops produced is exactly the same, and the winding size is basically the same, which greatly saves the time of wire winding;

[0011] 2. By using electric auxiliary tools for shaping and winding rings, semi-automatic shaping wire rings are realized, which solves the most difficult and labor-intensive work of winding rings, and realizes mechanized and automatic winding of spring wire rings;

[0012] 3. By using the electric auxiliary tool for shaping winding, the rapid and streamlined construction of shaping winding can be realized, and the same spring-shaped wire loop can be wound to achieve the streamlined construction process. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 The overall structure schematic diagram provided according to the embodiment of the utility model is shown;

[0014] Figure 2 A schematic diagram of the structure of a ring-shaped carrier provided according to an embodiment of the utility model is shown;

[0015] Figure 3 A schematic diagram of winding a ring carrier according to an embodiment of the utility model is shown;

[0016] Figure 4 A schematic structural diagram of a hollow shaft stepper motor provided according to an embodiment of the utility model is shown.

[0017] Legend:

[0018] 1. Hollow shaft stepper motor; 11. Mounting frame; 2. Stepper motor driver; 3. Motion controller; 4. DC power supply; 5. Ring carrier; 51. Steel core; 52. Notch; 53. Handle. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] Reference Figure 1-Figure 4The electric auxiliary tool for forming wire winding provided in this embodiment includes a hollow shaft stepper motor 1, a stepper motor driver 2 for providing a pulse signal to the hollow shaft stepper motor 1, and a motion controller 3 for providing a control signal to the stepper motor driver 2. The stepper motor driver 2 and the motion controller 3 are powered by a DC power supply 4, and a winding carrier 5 is provided on the output end of the hollow shaft stepper motor 1.

[0021] In the utility model, a 24V DC power supply 4 is used to provide a stable power supply for the motion controller 3 and the stepper motor driver 2, a winding program is compiled on the motion controller 3, the motion controller 3 is controlled to provide a control signal to the stepper motor driver 2, and then the stepper motor driver 2 provides forward and reverse rotation and motion amplitude pulse signals to the hollow shaft stepper motor 1, the hollow shaft stepper motor 1 drives the processed winding carrier 5 to perform directional and quantitative rotation, and manual cooperation is performed on the winding carrier 5 to wind the spring wire ring, and the winding is completed. The end is bent and rounded, and 3-4 turns are wound with double winding wire on the parallel head part, the winding wire and the bare copper wire tail wire are tightened, the excess part is cut off, and the casing is put on, and the wire winding is completed.

[0022] It should be noted that the DC power supply 4 uses a 220V input and 24V DC output power module, and is wired for connection. When the stepper motor driver 2 receives a pulse signal, it drives the hollow shaft stepper motor 1 to rotate a fixed angle (called the "step angle") in the set direction. The hollow shaft stepper motor 1 uses the 23HS6401-K12 model, and its rotation runs step by step at a fixed angle. The angular displacement can be controlled by controlling the number of pulses, thereby achieving the purpose of accurate positioning; at the same time, the speed and acceleration of the rotation of the hollow shaft stepper motor 1 can be controlled by controlling the pulse frequency, thereby achieving the purpose of speed regulation and positioning, and controllable rotation and forward and reverse rotation can be realized;

[0023] The hollow shaft stepper motor 1 cannot be directly connected to an AC or DC power supply to work, and needs to be equipped with a stepper motor driver 2. Through wiring, the stepper motor driver 2 provides a stable and reliable driving power supply for the hollow shaft stepper motor 1. The stepper motor driver 2 adopts the DM542-05 model, and the motion controller 3 is a stepper motor drive programming controller, which adopts the BR-010 model.

[0024] Specifically, refer to Figure 2 and Figure 3The ring carrier 5 includes a steel core 51, one end of which is provided with a notch 52, and the other end of the steel core 51 is fixedly connected to the output end of the hollow shaft stepper motor 1 through a handle 53. The handle 53 is made of wood, and after being cut and polished into a round shape, it is plugged into the output shaft of the hollow shaft stepper motor 1 to fix the steel core 51. The steel core 51 is an eight-centimeter-long hard steel core, and both ends are ground flat. When the wire is wound, the winding wire and the bare copper wire pass through the notch 52. As the stepper motor drives the steel core 51 to rotate, the winding wire and the bare copper wire are wound around the steel core 51.

[0025] The notch 52 is provided with a smooth surface, and the two ends of the notch 52 are provided with equal width. The notch 52 provided with a smooth surface can prevent the wire winding and bare copper wire from being stuck in the notch 52 during the winding of the wire and bare copper wire, and ensure that the steel core 51 can smoothly complete the winding of the wire and bare copper wire under high-speed rotation, and the notch 52 provided with equal width ensures the uniformity of the winding of the wire and bare copper wire.

[0026] Specifically, refer to Figure 4 The hollow shaft stepper motor 1 is provided with a mounting frame 11, and the mounting frame 11 is provided with a plurality of mounting screw holes for mounting and fixing the hollow shaft stepper motor 1. The mounting screw holes on the mounting frame 11 are used to connect fasteners, so that the hollow shaft stepper motor 1 is fixedly installed through the mounting frame 11.

[0027] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. The electric auxiliary tool is made by winding the molding wire, characterized in that: The invention comprises a hollow shaft stepper motor (1), a stepper motor driver (2) for providing a pulse signal to the hollow shaft stepper motor (1), and a motion controller (3) for providing a control signal to the stepper motor driver (2), wherein the stepper motor driver (2) and the motion controller (3) are powered by a direct current power supply (4), and a ring carrier (5) is arranged on the output end of the hollow shaft stepper motor (1).

2. The electric auxiliary tool for forming a molded wire according to claim 1, characterized in that: The ring-wound carrier (5) comprises a steel core (51), one end of which is provided with a notch (52), and the other end of which is fixedly connected to the output end of the hollow shaft stepping motor (1) via a handle (53).

3. The electric auxiliary tool for forming a molded wire according to claim 2, characterized in that: The notch (52) is provided with a smooth surface, and the two ends of the notch (52) are provided with equal width.

4. The electric auxiliary tool for forming a molded wire according to claim 1, characterized in that: The hollow shaft stepper motor (1) is provided with a mounting frame (11), and the mounting frame (11) is provided with a plurality of mounting screw holes for mounting and fixing the hollow shaft stepper motor (1).

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