Hard alloy band saw blade tooth welding machine

Abstract

The utility model relates to a hard alloy band saw blade tooth welding machine which comprises a welding device used for picking up tooth particles and welding the tooth particles to a saw blade back material. The discharging mechanism is used for pushing the tooth part particles to the welding device after arranging the tooth part particles; the supporting assembly is arranged on the other side, opposite to the welding device, of the saw blade back material and used for abutting against the saw blade back material; the pressing plate is arranged in the thickness direction of the saw blade back material and used for pressing the saw blade back material at the welding position; the welding device comprises a rotatable welding machine head, and the welding machine head picks up the tooth particles and then rotates to abut against the saw blade back material to weld the tooth particles to the saw blade back material. According to the utility model, the welding of the tooth particles is realized through the rotatably arranged welding head, and the tooth particles can be rotatably abutted against the saw blade back material, so that the pressure is applied to the tooth particles, the welding quality is improved, and insufficient welding is avoided; a top cover is arranged on one half of the top of the particle conveying channel, and an opening is formed in the other half of the top of the particle conveying channel.

Description

Technical Field

[0001] The utility model relates to the field of sawing metal tools, in particular to a carbide band saw blade welding machine. Background Art

[0002] Bimetallic band saw blade is a special metal cutting tool, and its preparation process integrates a variety of high-tech metal processing and welding technologies. Its core lies in carefully forging high-speed steel or other steels with excellent performance into tooth tip blocks, and closely combining them with spring steel strips through precise welding processes. This process is not just a simple connection, but also a deep optimization and improvement of material properties.

[0003] After welding, the saw teeth are finely shaped to ensure that each tooth meets strict standards. After quenching and tempering, the performance of the saw blade material is further improved, and the hardness, wear resistance and red hardness have reached extremely high levels.

[0004] The tip of the bimetal band saw blade is made of high-performance materials such as high-speed steel or carbide. These materials have excellent hardness and wear resistance, ensuring that the saw blade can still maintain excellent performance in a long-term, high-intensity working environment. The backing material is spring steel, which provides a stable support for the saw blade with its high strength, good toughness and excellent fatigue resistance.

[0005] As an efficient cutting tool, bimetallic band saw blades have obvious advantages over other tools. They can not only achieve efficient sawing, but also process large-sized materials while ensuring narrow cutting kerfs and high cross-section accuracy. Therefore, they are widely used in the industrial field. In recent years, with the continuous advancement of manufacturing technology, the market demand for bimetallic band saw blades has also been growing year by year.

[0006] However, although the preparation technology of bimetallic band saw blades is quite mature, there are still some technical problems in the welding link between the tooth tip block and the backing material during its processing. At present, the main welding processes include electron beam welding, resistance butt welding and laser welding. Among them, although electron beam welding has high welding quality, it needs to be carried out in a vacuum environment, which means that cumbersome vacuuming operations are required every time the machine is turned on, which greatly reduces production efficiency. In addition, electron beam welding equipment is expensive, and the daily repair and maintenance costs are also quite high, which undoubtedly increases the operating costs of the enterprise.

[0007] The resistance welding device also faces some challenges in the welding process of bimetallic band saw blades. Although resistance welding has the advantages of easy operation and low cost, it is easy to cause unstable welding quality, cold welding, desoldering and other problems during the welding process. Utility Model Content

[0008] 1. Technical issues to be resolved

[0009] In order to solve the above problems in the prior art, the utility model provides a carbide band saw blade welding machine.

[0010] (II) Technical solution

[0011] In order to achieve the above-mentioned purpose, the main technical solutions adopted by the utility model include:

[0012] Carbide band saw blade welding machine, including

[0013] A welding device for picking up tooth particles and welding the tooth particles to the saw blade backing material;

[0014] The discharging mechanism arranges the tooth particles and pushes them to the welding device;

[0015] A support assembly, arranged on the other side of the saw blade backing material relative to the welding device, and used for abutting against the saw blade backing material;

[0016] A pressing plate, arranged in the thickness direction of the saw blade backing material, for pressing the saw blade backing material at the welding position;

[0017] Lifting cylinder, used to drive the pressure plate to rise and fall;

[0018] The welding device comprises a rotatable welding head. After the welding head picks up the tooth particles, it rotates and abuts against the saw blade backing material to weld the tooth particles to the saw blade backing material.

[0019] Furthermore, the discharging mechanism includes a vibration plate; the discharging port of the vibration plate is connected to a particle conveying channel, and the other end of the particle conveying channel is connected to a particle pushing mechanism.

[0020] Furthermore, a top cover is provided on the top of one side of the particle conveying channel close to the vibration disk; the distance between the top cover and the bottom of the particle conveying channel matches the height of the tooth particles; the width of the particle conveying channel matches the width of the tooth particles; the top of one side of the particle conveying channel close to the particle pushing mechanism is open.

[0021] Furthermore, two support assemblies are provided.

[0022] Furthermore, the welding device, the discharging mechanism, the supporting assembly, the pressing plate, and the lifting cylinder are arranged on the supporting platform.

[0023] Furthermore, the support platform is provided with a guide roller for guiding the saw blade backing material.

[0024] Furthermore, a clamping assembly is provided on the supporting platform; the clamping assembly is connected to the lifting cylinder.

[0025] Furthermore, the welding machine head is provided with a suction hole for picking up tooth particles by vacuum suction.

[0026] (III) Beneficial effects

[0027] The beneficial effects of the utility model are as follows: the welding of tooth particles is achieved through a rotatably arranged welding head, the tooth particles can be rotated to abut against the back material of the saw blade, pressure is applied to the tooth particles, welding quality is improved, and cold welding is avoided; at the same time, the rotating structure is used to simplify the welding steps, and the picking and pressing steps of the tooth particles are simplified to one step of the rotating structure; half of the top of the particle conveying channel is provided with a top cover and the other half is provided with an opening, which can ensure the smooth and neat arrangement of the tooth particles, and at the same time it is convenient to observe the tooth particles, so as to facilitate rapid response to special situations. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] In order to more clearly illustrate the technical solution of the implementation mode of the utility model, the drawings required for use in the implementation mode will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.

[0029] Figure 1 It is a three-dimensional diagram of the structure of the utility model;

[0030] Figure 2 It is a top view of the utility model;

[0031] Description of reference numerals:

[0032] 100. Support platform; 101. Saw blade backing material; 110. Welding device; 111. Welding head; 120. Pressing plate; 130. Support assembly; 140. Clamping assembly; 150. Guide roller; 160. Lifting cylinder; 170. Discharging mechanism; 171. Vibrating plate; 172. Discharging port; 173. Particle conveying channel; 174. Top cover; 175. Particle pushing mechanism. DETAILED DESCRIPTION

[0033] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work belong to the scope of protection of the utility model. Therefore, the following detailed description of the embodiments of the utility model provided in the drawings is not intended to limit the scope of the utility model for which protection is sought, but merely represents the selected embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work belong to the scope of protection of the utility model.

[0034] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0035] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0036] Example 1, please refer to Figure 1-2 As shown:

[0037] A carbide band saw blade tooth welding machine, comprising a welding device 110 arranged on a supporting platform 100; the welding device 110 comprises a rotatable welding head 111; the welding head 111 picks up tooth particles from a discharging mechanism 170 and then rotates to abut against a saw blade backing material 101 to weld the tooth particles to the saw blade backing material 101; the welding head 111 is provided with an air suction hole, and the tooth particles are adsorbed on the welding head 111 by vacuum suction to complete the picking of the tooth particles, the welding head 111 is driven to rotate by a motor, and the tooth particles on the welding head 111 are abutted against the saw blade backing material 101 by resistance welding to complete the welding, and because the welding head 111 is arranged at an angle to the saw blade backing material 101, after the welding head 111 rotates, the tooth particles can be abutted against the saw blade backing material 101 by rotary pressure, thereby improving the tightness during contact, avoiding cold welding, and improving the welding quality;

[0038] In one embodiment, a telescopic mechanism may be provided on the top of the welding head 111. After the welding head 111 is rotated into position, the tooth particles are pressed against the saw blade backing material 101 by the telescopic mechanism to improve the welding quality. However, the structure is more complicated than the rotating abutment pressure structure.

[0039] A support assembly 130 is provided on the other side of the saw blade backing material 101 relative to the welding device 110. The support assembly 130 abuts against the other side of the saw blade backing material 101 relative to the welding tooth particles, and can provide support when the welding machine head 111 abuts the tooth particles against the saw blade backing material 101 or when the saw blade backing material 101 is subjected to force; further, two support assemblies 130 are provided to ensure the stability of the abutment;

[0040] A pressing plate 120 is also provided on the support platform 100 near the welding device 110. After the saw blade backing material 101 is moved to a suitable position, the pressing plate 120 presses down to fix the saw blade backing material 101, thereby improving the bending resistance of the saw blade. The pressing plate 120 is arranged close to the welding device 110, and the position where the welding machine head 111 abuts against the saw blade backing material 101 is also close to the pressing plate 120, which can effectively reduce the deformation of the saw blade backing material 101 during welding and ensure the welding quality. Furthermore, the support platform 100 is provided with a pressing plate 120. A clamping assembly 140 is provided, and the clamping assembly 140 has the same function as the pressing plate 120, and is also used to clamp the saw blade backing material 101 after the saw blade backing material 101 is in place; the pressing plate 120 is controlled to move up and down by the lifting cylinder 160; in one embodiment, the pressing plate 120 and the clamping assembly 140 are connected to the lifting cylinder 160 at the same time, and the lifting cylinder 160 simultaneously controls the lifting of the pressing plate 120 and the clamping assembly 140 to clamp and fix the saw blade backing material 101;

[0041] The support platform 100 is also connected to a guide roller 150 for guiding the saw blade backing material 101;

[0042] The feeding mechanism for conveying the saw blade backing material 101 belongs to the prior art in this field and will not be described in detail here and is not shown in the drawings.

[0043] The discharge mechanism 170 includes a vibration plate 171; a discharge port 172 is provided on one side of the vibration plate 171, and the discharge port 172 is connected to a particle conveying channel 173; the particles are vibrated to the discharge port 172 by the vibration of the vibration plate 171 to be sorted, and a particle pushing mechanism 175 is provided at the end of the particle conveying channel 173. When the welding head 111 of the welding device 110 rotates to the discharge mechanism 170, the particle pushing mechanism 175 pushes a single tooth particle out, so that it is picked up by the welding head 111;

[0044] In one embodiment, a top cover 174 is provided on one side of the particle conveying channel 173 close to the discharge port 172, and the distance between the top cover 174 and the bottom of the particle conveying channel 173 is adapted to the height of the tooth particles, and the width of the particle conveying channel 173 is also adapted to the width of the tooth particles, so that the tooth particles can be effectively limited to ensure that the tooth particles do not tip over or tilt in the particle conveying channel 173; the top of the side of the particle output channel close to the particle pushing mechanism 175 is open, so that the working status of the tooth particles and the operation of the particle pushing mechanism can be checked, which is convenient for inspection and maintenance when abnormal conditions occur, and it is also convenient to check whether the number of tooth particles in the particle conveying channel 173 is sufficient.

[0045] When the tooth welding machine of the utility model is working, an electrode sheet serving as a negative electrode is provided on the welding head 111, and the electrode sheet is electrically connected to the tooth particles to be welded. The pressing plate 120 can serve as a positive electrode. After the welding head 111 grabs the tooth particles, the tooth particles are abutted against the saw blade backing material 101, and the tooth particles are welded to the saw blade backing material 101 after power is turned on.

[0046] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent transformations made using the contents of the specification and drawings of the present invention, or directly or indirectly applied in the relevant technical field, are also included in the patent protection scope of the present invention.

Claims

1. Carbide band saw blade welding machine, characterized by: include A welding device (110) for picking up tooth particles and welding the tooth particles to a saw blade backing material (101); A discharging mechanism (170) arranges the tooth particles and pushes them to the welding device (110); A support assembly (130) is arranged on the other side of the saw blade backing material (101) relative to the welding device (110) and is used for abutting against the saw blade backing material (101); A pressing plate (120) is arranged in the thickness direction of the saw blade backing material (101) and is used to press the saw blade backing material (101) at a welding position; A lifting cylinder (160) is used to drive the pressing plate (120) to move up and down; The welding device (110) comprises a rotatable welding head (111), and the welding head (111) picks up tooth particles and then rotates to abut against the saw blade backing material (101) to weld the tooth particles to the saw blade backing material (101).

2. A carbide band saw blade welding machine according to claim 1, characterized in that: The discharge mechanism (170) comprises a vibration plate (171); a discharge port (172) of the vibration plate (171) is connected to a particle conveying channel (173), and the other end of the particle conveying channel (173) is connected to a particle pushing mechanism (175).

3. A carbide band saw blade welding machine according to claim 2, characterized in that: A top cover (174) is provided on the top of one side of the particle conveying channel (173) close to the vibration plate (171); the distance between the top cover (174) and the bottom of the particle conveying channel (173) matches the height of the tooth particles; the width of the particle conveying channel (173) matches the width of the tooth particles; and the top of one side of the particle conveying channel (173) close to the particle pushing mechanism (175) is open.

4. A carbide band saw blade welding machine according to claim 1, characterized in that: Two support assemblies (130) are provided.

5. The carbide band saw blade welding machine according to claim 1, characterized in that: The welding device (110), the discharging mechanism (170), the supporting assembly (130), the pressing plate (120), and the lifting cylinder (160) are arranged on the supporting platform (100).

6. A carbide band saw blade welding machine according to claim 5, characterized in that: The support platform (100) is provided with a guide roller (150) for guiding the saw blade backing material (101).

7. The carbide band saw blade welding machine according to claim 5, characterized in that: A clamping assembly (140) is provided on the support platform (100); the clamping assembly (140) is connected to a lifting cylinder (160).

8. The carbide band saw blade welding machine according to claim 1, characterized in that: The welding machine head (111) is provided with a suction hole for picking up tooth particles by vacuum suction.

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