Stainless steel fiber needled felt film covering device

By using small round rollers and large round rollers in the stainless steel fiber needle felt coating device for guidance and rolling, the problem of stainless steel fiber breaking PTFE film is solved, and the coating efficiency and product quality are improved.

CN222156635UActive Publication Date: 2024-12-13FUSHUN HENGYI TECH FILTRATION EQUIP CO LTD
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Patent Information

Application Number
CN202323496098.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-21
Publication Date
2024-12-13
Estimated Expiration
2033-12-21

AI Technical Summary

Technical Problem

During the stainless steel fiber needle felt coating process, due to the hardness of the stainless steel fiber, it is easy to break the PTFE film, resulting in a decrease in production efficiency, increased cost and reduced product performance.

Method used

Design a stainless steel fiber needle felt coating device. By presetting small round rollers between PTFE film and stainless steel fibers, guide them with inner blocks and inner circular rollers, and coat them with large circular rollers to ensure that PTFE film is The distance between the stainless steel fiber is appropriate to avoid puncture and wear.

Benefits of technology

It effectively avoids the problem of stainless steel fiber breaking PTFE film, improves the coating efficiency and product quality, and ensures the overall performance and service life of the product.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222156635U_ABST
Patent Text Reader

Abstract

The utility model discloses a stainless steel fiber needled felt film covering device which comprises a box body, two small round rollers are arranged on one side of an inner cavity of the box body, two large round rollers are symmetrically arranged on the other side of the inner cavity of the box body, an inner block is fixedly connected to the center of the inner cavity of the box body, an inner round roller is connected to an inner cavity of the inner block in a sleeved mode, and the inner round roller is connected with the box body in a sleeved mode. The number of the inner round rollers is four, and the inner round rollers are symmetrically arranged. A small round roller is arranged between a PTFE film and stainless steel fibers in advance, the PTFE film and the stainless steel fibers are separated, meanwhile, an inner block is arranged, an inner round roller is arranged in the inner block, and the inner round roller can conduct guiding before film covering, so that the problems of puncturing and abrasion are avoided, the PTFE film is prevented from being deformed or broken before the film covering process, and the service life of the PTFE film is prolonged. The problem that stainless steel fibers pierce the PTFE film can be effectively avoided, and meanwhile the efficiency of the film covering process and the product quality can be improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of needle felt coating, and specifically relates to a stainless steel fiber needle felt coating device. Background Art

[0002] Stainless steel fiber needle felt can be coated with various types of films, including polytetrafluoroethylene (PTFE), polyimide, polyester, etc. The performance advantages of the needle felt after coating are reflected in the following aspects: increasing the wear resistance of the filter medium. The coated stainless steel fiber needle felt has higher folding resistance, which can enhance the resistance of the filter medium to wear particles and improve the filtration efficiency. The stainless steel fiber has high hydrophobicity. After coating, it can enhance its barrier to liquids and enhance the temperature resistance of the filter medium. Some coating materials such as polyimide have good temperature resistance and can extend the service life of the filter material.

[0003] However, stainless steel fiber is a kind of metal conductive fiber. After stainless steel fiber is mixed into the fiber layer, due to the hardness of stainless steel fiber itself, there is a possibility that stainless steel fiber will pierce the PTFE film when coating the surface of the fiber layer. Damage during the coating process will lead to reduced production efficiency and extended production time. The damaged PTFE film needs to be replaced, which increases the cost of coating. The damaged film will affect the overall performance and service life of the product and reduce product quality. Therefore, we propose a stainless steel fiber needle felt coating device to ensure product quality and performance. Utility Model Content

[0004] The utility model aims to provide a stainless steel fiber needle felt coating device to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a stainless steel fiber needle felt coating device, comprising a box body, small round rollers are arranged on one side of the inner cavity of the box body, and the number of the small round rollers is two, and large round rollers are symmetrically arranged on the other side of the inner cavity of the box body, and the number of the large round rollers is two, an inner block is fixedly connected to the center of the inner cavity of the box body, and the inner cavity of the inner block is sleeved with inner round rollers, and the number of the inner round rollers is four and symmetrically arranged.

[0006] Preferably, the lower surface of the box body is fixedly connected to an inner sleeve, the outer wall of the inner sleeve is sleeved with an outer sleeve, the upper surface of the outer sleeve fits with the lower surface of the box body, the lower surface of the outer sleeve is fixedly connected to a base, the upper surface of the base is fixedly connected to a hydraulic cylinder, and the other end of the hydraulic cylinder is fixedly connected to the lower surface of the box body.

[0007] Preferably, universal wheels are symmetrically fixedly connected to the lower surface of the base.

[0008] Preferably, the number of the hydraulic cylinders is two, and they are arranged symmetrically in the transverse direction.

[0009] Compared with the prior art, the utility model has the following beneficial effects: a small round roller is preset between the PTFE film and the stainless steel fiber to separate the PTFE film and the stainless steel fiber; and an inner block is provided with an inner round roller inside the inner block, which can be guided before lamination to avoid puncture and wear problems, so as to prevent deformation or rupture before the lamination process; when the PTFE film and the stainless steel fiber are moved to a certain position, the lamination is rolled by a large round roller to ensure that the distance between the round roller and the PTFE film and the stainless steel fiber is appropriate to achieve a good fitting effect, thereby ensuring that the PTFE film and the stainless steel fiber are more closely fitted, reducing the possibility of puncture and wear, and effectively avoiding the problem of stainless steel fiber puncturing the PTFE film, while also improving the efficiency of the lamination process and the product quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] Figure 1 It is a structural schematic diagram of the utility model;

[0011] Figure 2 for Figure 1 The structural stereogram of the middle inner block;

[0012] Figure 3 for Figure 1 Structural details of the middle inner block;

[0013] Figure 4 for Figure 1 Structural details of the middle and inner sleeve;

[0014] In the figure: 1. box body; 2. large round roller; 3. inner block; 4. inner round roller; 5. inner sleeve; 6. outer sleeve; 7. base; 8. hydraulic cylinder; 9. universal wheel; 10. small round roller. DETAILED DESCRIPTION

[0015] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0016] See also Figure 1-4The utility model provides a stainless steel fiber needle felt coating device, including a box body 1, a small round roller 10 is arranged on one side of the inner cavity of the box body 1, and the number of the small round rollers 10 is two, and a large round roller 2 is symmetrically arranged on the other side of the inner cavity of the box body 1, and the number of the large round rollers 2 is two. An inner block 3 is fixedly connected to the center of the inner cavity of the box body 1, and the inner cavity of the inner block 3 is sleeved with an inner round roller 4, and the number of the inner round rollers 4 is four and symmetrically arranged.

[0017] When preparing for lamination of PTFE film and stainless steel fiber, ensure that the surface of PTFE film and stainless steel fiber is clean, free of impurities and damage for lamination, then place PTFE film and stainless steel fiber separately and put them into box 1 respectively, PTFE film is bonded with top small round roller 10, stainless steel fiber is bonded with bottom small round roller 10, and the distance between them is pulled by small round rollers 10 on both sides, and at the same time, PTFE film and stainless steel fiber are bonded with inner block 3, and conveying is made smoother by inner round roller 4, when PTFE film and stainless steel fiber move to a certain position, lamination and rolling are performed by large round roller 2, stainless steel fiber is evenly bonded to PTFE film, and rolling is performed by round roller to make stainless steel fiber and film tightly combined, and attention should be paid to the rolling times during rolling to ensure that stainless steel fiber and film are completely bonded, so as to complete the lamination of PTFE film and stainless steel fiber as a whole.

[0018] The lower surface of the box body 1 is fixedly connected with an inner sleeve 5, the outer wall of the inner sleeve 5 is sleeved with an outer sleeve 6, the upper surface of the outer sleeve 6 fits with the lower surface of the box body 1, the lower surface of the outer sleeve 6 is fixedly connected with a base 7, the upper surface of the base 7 is fixedly connected with a hydraulic cylinder 8, the other end of the hydraulic cylinder 8 is fixedly connected to the lower surface of the box body 1, and the height is adjusted by arranging the hydraulic cylinder 8 at the bottom of the box body 1. The outer sleeve 6 can be sleeved on the outer wall of the inner sleeve 5 to slide, and the height can be adjusted according to the processing environment to ensure the smooth progress of the laminating process and improve the stability and accuracy of the laminating.

[0019] The lower surface of the base 7 is symmetrically fixedly connected with universal wheels 9, which can allow the box 1 to move freely in various positions, making it convenient for the operator to adjust the equipment position and perform laminating operations. It can be moved freely in different venues and environments to adapt to different laminating needs.

[0020] There are two hydraulic cylinders 8, which are arranged symmetrically in the transverse direction.

[0021] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A stainless steel fiber needle felt coating device, characterized in that: The invention comprises a box body (1), wherein a small round roller (10) is arranged on one side of the inner cavity of the box body (1), and the number of the small round rollers (10) is two; a large round roller (2) is symmetrically arranged on the other side of the inner cavity of the box body (1), and the number of the large round rollers (2) is two; an inner block (3) is fixedly connected to the center of the inner cavity of the box body (1), and the inner cavity of the inner block (3) is sleeved with an inner round roller (4), and the number of the inner round rollers (4) is four and they are symmetrically arranged.

2. A stainless steel fiber needle felt coating device according to claim 1, characterized in that: The lower surface of the box body (1) is fixedly connected to an inner sleeve (5), the outer wall of the inner sleeve (5) is sleeved with an outer sleeve (6), the upper surface of the outer sleeve (6) is in contact with the lower surface of the box body (1), the lower surface of the outer sleeve (6) is fixedly connected to a base (7), the upper surface of the base (7) is fixedly connected to a hydraulic cylinder (8), and the other end of the hydraulic cylinder (8) is fixedly connected to the lower surface of the box body (1).

3. A stainless steel fiber needle felt coating device according to claim 2, characterized in that: Universal wheels (9) are symmetrically and fixedly connected to the lower surface of the base (7).

4. A stainless steel fiber needle felt coating device according to claim 2, characterized in that: The number of the hydraulic cylinders (8) is two, and they are arranged symmetrically in the transverse direction.