Infrared camera device for monitoring temperature of converter

The infrared camera device with a movable camera body and adjustable angle mechanism addresses monitoring gaps in converters with irregular shapes, enhancing operational efficiency and accuracy by tracking temperature changes across the converter's surface.

CN222182321UActive Publication Date: 2024-12-17NANJING DONGZHAO SAFETY SYST CO LTD
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Patent Information

Application Number
CN202420816085.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-19
Publication Date
2024-12-17
Estimated Expiration
2034-04-19

AI Technical Summary

Technical Problem

Existing infrared camera devices for converter temperature monitoring fail to provide comprehensive coverage due to the self-rotation of converters with irregular shapes, leading to monitoring omissions and operational inefficiencies.

Method used

An infrared camera device with a movable camera body driven by a servo motor and rotating ring, combined with a telescopic spring and sliding components, allowing the camera to adjust its viewing angle and move up and down to track the converter's temperature changes across its surface.

Benefits of technology

Ensures comprehensive temperature monitoring by adapting to the converter's rotation, improving monitoring efficiency and stability, reducing vibration interference, and ensuring accurate data capture.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an infrared camera device for monitoring the temperature of a converter, particularly relates to the technical field of temperature monitoring, adopts the design that an infrared camera body is fixed beside the converter, and can monitor the temperature change around the converter in all directions along with the rotation of the converter, the camera body moves along the edge of the rotating ring and moves up and down, so that the visual field range for monitoring the converter is increased, the first connecting rod and the moving rod on the two sides of the camera rotate around the axis of the second connecting rod, and the reset spring is arranged, so that the camera body is ensured to move up and down when moving up and down. The assembly of the moving rod and the fixed cylinder can be kept in a stretched and contracted state, so that the visual angle of the camera body can rotate around the axis of the second connecting rod in the up-and-down moving process of the camera body, and the visual angle of the infrared camera body can move up and down and can also swing to adapt to different monitoring requirements; and comprehensive monitoring of the converter can be realized.
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Description

Technical Field

[0001] The utility model relates to the technical field of temperature monitoring, in particular to an infrared camera device for converter temperature monitoring. Background Art

[0002] The infrared camera device for converter temperature monitoring is a device used to monitor the temperature inside the converter in real time. Its main principle is to use infrared imaging technology to capture and analyze the infrared radiation energy radiated from the converter surface to infer and monitor the temperature distribution inside the converter. The infrared camera device can measure the temperature without contacting the converter surface, avoiding the physical interference and danger that may be caused by traditional contact temperature measurement methods. The device can monitor the temperature inside the converter in real time, and timely feedback the temperature changes, helping operators understand the working status of the converter and carry out effective control;

[0003] The prior art has the following problems:

[0004] Under the existing technology, the infrared camera device for the converter is fixed not far from the converter to monitor the converter at all times. Since the converter itself has the characteristic of self-rotation, the infrared camera device can monitor the whole body of the converter as the converter rotates. However, since some converters are large and have irregularities such as inconsistent upper and lower diameters, the infrared camera device still has certain omissions in monitoring the converter, affecting the operation of subsequent staff. For this reason, we propose an infrared camera device for converter temperature monitoring to solve the above problem. Utility Model Content

[0005] The utility model aims to solve one of the technical problems existing in the prior art or related technology.

[0006] To this end, the technical solution adopted in this utility model is:

[0007] An infrared camera device for monitoring converter temperature comprises a camera body, a mounting seat is provided at one end of the back of the camera body, a driving component for driving the camera body to move up and down is installed on the side of the mounting seat close to the camera body, a control component for changing the camera body's own monitoring angle is provided on the side of the camera body close to the driving component, the driving component comprises a driving roller, one end of the driving roller passes through the top of the mounting seat and extends to both sides, a servo motor is provided at the end of the driving roller away from the camera body, the output end of the servo motor is fixedly connected to the driving roller, and a rotating ring is fixedly connected to the end of the driving roller close to the camera body, and the driving roller is arranged on one side of the rotating ring.

[0008] Preferably, the driving roller is rotationally connected to the mounting seat, the servo motor is fixedly connected to the mounting seat, an assembly ring groove is provided on the outer ring wall of the rotating ring, and a connecting frame is sleeved on the surface of the rotating ring.

[0009] Preferably, a connecting window is provided on the side of the connecting frame close to the servo motor to facilitate the passage of the driving roller, and a mounting groove is provided at the bottom of the inner wall of the connecting frame. A telescopic spring is built into the mounting groove, and one end of the telescopic spring is fixedly connected to the bottom of the inner cavity of the mounting groove.

[0010] Preferably, the other end of the telescopic spring is sleeved with a connecting tube, the top of the connecting tube is fixedly connected to a sliding seat, the top of the sliding seat is in contact with the rotating ring and maintains a sliding connection, the top of the sliding seat is fixedly connected to an assembly strip, and the assembly strip is slidably connected to the inner wall of the assembly ring groove.

[0011] Preferably, the control component includes a fixed frame, one side of which is fixedly connected to the connecting frame, the camera body is placed in the fixed frame, and the back of the camera body is fixedly connected to a first connecting rod, both ends of the first connecting rod pass through the connecting frame and extend to the outside.

[0012] Preferably, the first connecting rod is rotatably connected to the connecting frame, and moving rods are fixedly connected at both ends of the first connecting rod. The moving rods at both ends are symmetrically distributed along the axis of the first connecting rod, and a fixed tube is sleeved on one end of the moving rod away from the first connecting rod.

[0013] Preferably, the moving rod is slidably connected to the inner wall of the fixed cylinder, and the moving rod is fixedly connected to limiting seats on both sides of one end in the fixed cylinder. Limiting windows are provided on both sides of the surface of the fixed cylinder to facilitate the passing of the limiting seats, and the limiting seats are slidably connected to the inner wall of the limiting windows.

[0014] Preferably, the fixed cylinder has a built-in return spring, one end of the return spring contacts the bottom of the inner cavity of the fixed cylinder, the other end of the return spring contacts the moving rod, the end of the fixed cylinder away from the moving rod is fixedly connected to a second connecting rod, and the end of the second connecting rod away from the fixed cylinder is rotatably connected to the mounting seat.

[0015] By adopting the above technical solution, the beneficial effects achieved by the utility model are as follows:

[0016] In the utility model, the device adopts a design in which the infrared camera body is fixed next to the converter. As the converter rotates, the temperature changes around the converter can be monitored in all directions. The servo motor is started to drive the roller and the rotating ring to rotate the axis. The camera body moves along the edge of the rotating ring and moves up and down, thereby increasing the field of view of the converter. This design not only ensures the ability of comprehensive monitoring, but also improves the monitoring efficiency. Secondly, the device adopts the setting of a sliding seat and a telescopic spring to improve the stability of the device. This means that during the operation of the converter, the device can effectively reduce vibration and interference to ensure the accuracy and reliability of the monitoring data.

[0017] In addition, the first connecting rod and the moving rod on both sides of the camera body rotate around the axis of the second connecting rod, and the reset spring is set to ensure that when the camera body moves up and down, the assembly of the moving rod and the fixed tube can maintain the stretching and contraction state. This design enables the camera body to rotate around the axis of the second connecting rod during the up and down movement, so that the viewing angle of the infrared camera body can move up and down or swing to meet different monitoring needs. The device cooperates with the rotation of the converter itself to achieve comprehensive monitoring of the converter. Such a design ensures the overall and accuracy of monitoring, making it an efficient, stable and comprehensive temperature monitoring tool, providing important temperature monitoring guarantees for industrial production. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0019] Figure 2 This is a schematic diagram of the assembly structure of the drive component and the control component of the utility model.

[0020] Figure 3 For this utility model Figure 2 Enlarged structural diagram at A in the middle.

[0021] Figure 4 This is a schematic diagram of the structure of the drive assembly of the utility model.

[0022] In the figure: 1. camera body; 101. mounting seat; 2. driving assembly; 201. driving roller; 202. servo motor; 203. rotating ring; 204. assembly ring groove; 205. connecting frame; 206. mounting groove; 207. telescopic spring; 208. connecting cylinder; 209. sliding seat; 210. assembly strip; 211. connecting window; 3. control assembly; 301. fixing frame; 302. first connecting rod; 303. moving rod; 304. fixing cylinder; 305. limiting window; 306. limiting seat; 307. reset spring; 308. second connecting rod. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] Example: Figure 1-Figure 4 As shown, the utility model provides an infrared camera device for monitoring the temperature of a converter, including a camera body 1, a mounting seat 101 is arranged at one end of the back of the camera body 1, a driving component 2 for driving the camera body 1 to move up and down is installed on the side of the mounting seat 101 close to the camera body 1, and a control component 3 for changing its own monitoring angle is arranged on the side of the camera body 1 close to the driving component 2. The two components are linked to reduce the establishment of the driving device.

[0025] In order to enable the infrared camera to have the characteristic of moving up and down, a driving roller 201 is provided in the driving component 2, one end of the driving roller 201 passes through the top of the mounting seat 101 and extends to both sides, the driving roller 201 is rotatably connected to the mounting seat 101, a servo motor 202 is provided at the end of the driving roller 201 away from the camera body 1, the output end of the servo motor 202 is fixedly connected to the driving roller 201, the servo motor 202 is fixedly connected to the mounting seat 101, and a rotating ring 203 is fixedly connected to the end of the driving roller 201 close to the camera body 1, the driving roller 201 is arranged on one side of the rotating ring 203, an assembly ring groove 204 is provided on the outer ring wall of the rotating ring 203, a connecting frame 205 is sleeved on the surface of the rotating ring 203, a connecting window 211 is provided on the side of the connecting frame 205 close to the servo motor 202 for facilitating the driving roller 201 to pass through, and a mounting groove is provided at the bottom of the inner wall of the connecting frame 205 206, a telescopic spring 207 is built into the mounting groove 206, one end of the telescopic spring 207 is fixedly connected to the bottom of the inner cavity of the mounting groove 206, and the other end of the telescopic spring 207 is sleeved with a connecting tube 208, and a sliding seat 209 is fixedly connected to the top of the connecting tube 208, and the top of the sliding seat 209 contacts and maintains a sliding connection with the rotating ring 203, and an assembly strip 210 is fixedly connected to the top of the sliding seat 209, and the assembly strip 210 is slidably connected to the inner wall of the assembly ring groove 204, and the servo motor 202 drives the output end driving roller 201 and the rotating ring 203 to rotate around the axis of the driving roller 201. Since the driving roller 201 is placed on one side of the rotating ring 203 and does not coincide with the axis of the rotating ring 203, during the movement of the rotating ring 203, the camera body 1 on the other side of itself will be driven to move along its own edge, thereby realizing the up and down movement of the camera body 1, thereby increasing the field of view of monitoring the converter.

[0026] In order to further increase the camera field of view, a fixed frame 301 is provided in the control component 3, one side of the fixed frame 301 is fixedly connected to the connecting frame 205, the camera body 1 is placed in the fixed frame 301, and the back of the camera body 1 is fixedly connected to a first connecting rod 302, both ends of the first connecting rod 302 pass through the connecting frame 205 and extend to the outside, the first connecting rod 302 is rotatably connected to the connecting frame 205, both ends of the first connecting rod 302 are fixedly connected to moving rods 303, the moving rods 303 at both ends are symmetrically distributed along the axis of the first connecting rod 302, one end of the moving rod 303 away from the first connecting rod 302 is sleeved with a fixed cylinder 304, the moving rod 303 is slidably connected to the inner wall of the fixed cylinder 304, and the moving rod 303 is fixedly connected to the limiting seat 306 on both sides of one end of the moving rod 303 in the fixed cylinder 304, and limiting windows 305 are provided on both sides of the surface of the fixed cylinder 304 for easy passage of the limiting seat 306, and the limiting seat 306 is slidably connected to the inner wall of the limiting window 305 Then, the fixed cylinder 304 has a built-in return spring 307, one end of the return spring 307 contacts the bottom of the inner cavity of the fixed cylinder 304, and the other end of the return spring 307 contacts the moving rod 303. The end of the fixed cylinder 304 away from the moving rod 303 is fixedly connected to the second connecting rod 308, and the end of the second connecting rod 308 away from the fixed cylinder 304 is rotatably connected to the mounting seat 101. As the camera body 1 moves up and down, the first connecting rod 302 and the moving rod 303 on both sides of the camera body 1 will rotate around the axis of the second connecting rod 308. The setting of the return spring 307 ensures that when the camera body 1 moves up and down, the assembly of the moving rod 303 and the fixed cylinder 304 can maintain stretching and contraction. The camera body 1 will also rotate around the axis of the second connecting rod 308 during the process of moving up and down, so that the viewing angle of the infrared camera body 1 can move up and down and swing, thereby further increasing the camera's field of view.

[0027] Working principle: When using this device, its infrared camera body 1 is fixed next to the converter. As the converter rotates, the temperature around the converter can be monitored. During the operation of the converter, the servo motor 202 is kept started to drive the output end drive roller 201 and the rotating ring 203 to rotate around the axis of the drive roller 201. Since the drive roller 201 is placed on one side of the rotating ring 203 and does not coincide with the axis of the rotating ring 203, the rotating ring 203 will drive the camera body 1 on the other side to move along its own edge during its movement, thereby realizing the up and down movement of the camera body 1, increasing the field of view of monitoring the converter. The design of the sliding seat 209 and the telescopic spring 207 The arrangement improves the stability of the device. During the operation of the device, as the camera body 1 moves up and down, the first connecting rod 302 and the moving rod 303 on both sides of the camera body 1 will rotate around the axis of the second connecting rod 308. The arrangement of the reset spring 307 ensures that when the camera body 1 moves up and down, the assembly of the moving rod 303 and the fixed cylinder 304 can maintain stretching and contraction. The camera body 1 will also rotate around the axis of the second connecting rod 308 during the process of moving up and down, so that the viewing angle of the infrared camera body 1 can move up and down as well as swing. In conjunction with the converter that can rotate by itself, comprehensive monitoring of the converter can be achieved.

[0028] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.

Claims

1. An infrared camera device for converter temperature monitoring, characterized in that: The invention comprises a camera body (1), wherein a mounting seat (101) is arranged at one end of the back of the camera body (1), a driving component (2) for driving the camera body (1) to move up and down is arranged on a side of the mounting seat (101) close to the camera body (1), a control component (3) for changing the monitoring angle of the camera body (1) is arranged on a side of the camera body (1) close to the driving component (2), the driving component (2) comprises a driving roller (201), one end of the driving roller (201) passes through the top of the mounting seat (101) and extends to both sides, a servo motor (202) is arranged at one end of the driving roller (201) away from the camera body (1), the output end of the servo motor (202) is fixedly connected to the driving roller (201), and a rotating ring (203) is fixedly connected to one end of the driving roller (201) close to the camera body (1), and the driving roller (201) is arranged on one side of the rotating ring (203).

2. The infrared camera device for converter temperature monitoring according to claim 1, characterized in that: The driving roller (201) is rotationally connected to the mounting seat (101), the servo motor (202) is fixedly connected to the mounting seat (101), an outer ring wall of the rotating ring (203) is provided with an assembly ring groove (204), and a connection frame (205) is sleeved on the surface of the rotating ring (203).

3. The infrared camera device for converter temperature monitoring according to claim 2, characterized in that: A connecting window (211) is provided on a side of the connecting frame (205) close to the servo motor (202) for facilitating the passage of the driving roller (201); a mounting groove (206) is provided at the bottom of the inner wall of the connecting frame (205); a telescopic spring (207) is built in the mounting groove (206); one end of the telescopic spring (207) is fixedly connected to the bottom of the inner cavity of the mounting groove (206).

4. The infrared camera device for converter temperature monitoring according to claim 3, characterized in that: The other end of the telescopic spring (207) is sleeved with a connecting tube (208), the top of the connecting tube (208) is fixedly connected with a sliding seat (209), the top of the sliding seat (209) is in contact with the rotating ring (203) and maintains a sliding connection, the top of the sliding seat (209) is fixedly connected with an assembly strip (210), and the assembly strip (210) is slidably connected to the inner wall of the assembly ring groove (204).

5. The infrared camera device for converter temperature monitoring according to claim 1, characterized in that: The control component (3) comprises a fixing frame (301), one side of which is fixedly connected to a connecting frame (205), the camera body (1) is placed in the fixing frame (301), and the back of the camera body (1) is fixedly connected to a first connecting rod (302), with both ends of the first connecting rod (302) passing through the connecting frame (205) and extending to the outside.

6. The infrared camera device for converter temperature monitoring according to claim 5, characterized in that: The first connecting rod (302) is rotatably connected to the connecting frame (205), and the two ends of the first connecting rod (302) are fixedly connected with movement rods (303), and the movement rods (303) at the two ends are symmetrically distributed along the axis of the first connecting rod (302), and one end of the movement rod (303) away from the first connecting rod (302) is sleeved with a fixed tube (304).

7. The infrared camera device for converter temperature monitoring according to claim 6, characterized in that: The moving rod (303) is slidably connected to the inner wall of the fixed cylinder (304); the moving rod (303) is fixedly connected to the limiting seats (306) on both sides of one end inside the fixed cylinder (304); limiting windows (305) are provided on both sides of the surface of the fixed cylinder (304) for the limiting seats (306) to pass through; the limiting seats (306) are slidably connected to the inner wall of the limiting windows (305).

8. The infrared camera device for converter temperature monitoring according to claim 7, characterized in that: The fixed cylinder (304) has a built-in return spring (307), one end of the return spring (307) contacts the bottom of the inner cavity of the fixed cylinder (304), and the other end of the return spring (307) contacts the moving rod (303). One end of the fixed cylinder (304) away from the moving rod (303) is fixedly connected to a second connecting rod (308), and one end of the second connecting rod (308) away from the fixed cylinder (304) is rotatably connected to the mounting seat (101).