Pressing structure and ceramic capacitor processing equipment
By designing an adjustable downvoltage structure in the ceramic capacitor processing equipment, and synchronous rotation of the downvoltage table is achieved by using lifting and angle driving mechanisms, the problem of low superposition accuracy of dielectric film units is solved and the manufacturing accuracy of ceramic capacitors is improved.
Patent Information
- Application Number
- CN202323657967.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-29
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2033-12-29
AI Technical Summary
During the stacking of ceramic capacitors, the downvoltage structure causes position deviation and wear of dielectric film units, reducing the stacking accuracy.
A downward structure including a flat lower pressing platform and a lifting drive mechanism, an angle adjustment plate and a linear drive mechanism are designed. The downward pressing platform is rotated simultaneously through the angle driving mechanism to ensure the accurate superposition of the dielectric film unit.
The stacking accuracy of dielectric film units is improved, position deviation is reduced, and the accuracy of ceramic capacitor processing equipment is enhanced.
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Figure CN222190485U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of diaphragm position adjustment, in particular to a downward pressing structure and ceramic capacitor processing equipment. Background Art
[0002] The manufacturing process of multi-layer ceramic chip capacitors (MLCC) includes multiple steps. Before cutting, it mainly includes the following processes: batching, casting, printing, lamination, capping and lamination. Among them, the lamination stage involves laminating the ceramic diaphragms with printed inner electrodes according to the designed misalignment requirements to form the MLCC bar. The entire production process is carried out step by step, layer by layer, and finally the manufacturing of MLCC is completed.
[0003] One of the steps in the lamination process is to laminate the protective layer and the dielectric layer to form a block. In the process of laminating the dielectric film, a downward pressing structure is required. The downward pressing structure moves the multiple rectangular dielectric membrane units attached to the membrane strip to the upper pressing platform in sequence, and stacks the latter dielectric membrane unit on the previous dielectric membrane unit on the upper pressing platform. When the two dielectric membrane units are stacked, there is a position deviation in the vertical direction, or after long-term use, the downward pressing structure will be worn, resulting in errors. This reduces the accuracy of the stacking of the dielectric membrane units and finally reduces the accuracy of the dielectric layer. Utility Model Content
[0004] The purpose of the embodiments of the present application is to provide a downward pressing structure, aiming to solve the problem of how to improve the stacking accuracy of the dielectric membrane unit.
[0005] To achieve the above purpose, the technical solution adopted in this application is:
[0006] In a first aspect, a downward pressing structure is provided, comprising:
[0007] A pressing assembly, comprising a flat pressing platform and a lifting drive mechanism connected to the pressing platform and used for driving the pressing platform to move up and down; and
[0008] An adjusting assembly, comprising a pressing fixed plate arranged relative to the pressing platform, a pressing adjusting plate rotatably connected to the pressing fixed plate, and an angle driving mechanism, wherein the lifting driving mechanism is connected to the pressing adjusting plate, and the pressing fixed plate is located between the pressing adjusting plate and the pressing platform;
[0009] Wherein, the angle driving mechanism drives the downward pressing adjusting plate to rotate relative to the downward pressing fixing plate, so that the lifting driving mechanism drives the downward pressing platform to rotate synchronously.
[0010] In some embodiments, the angle driving mechanism includes an adjustment base slidably connected to the downward pressing fixing plate along a first direction and an angle driver connected to the downward pressing fixing plate and used to drive the adjustment base, and the downward pressing adjustment plate is rotationally connected to the adjustment base.
[0011] In some embodiments, the adjustment base is provided with an adapter slot, and the angle driving mechanism further includes an adjustment shaft located in the adapter slot and an adapter plate rotatably connected to one end of the adjustment shaft, and the other end of the adjustment shaft is rotatably connected to the adjustment base.
[0012] In some embodiments, the angle driving mechanism further comprises a sliding plate connected to the other end of the adjusting shaft, the sliding plate is slidably connected to the adjusting base along a second direction, and the first direction is orthogonal to the second direction.
[0013] In some embodiments, the downward pressure fixing plate is provided with a first avoidance hole, the downward pressure adjustment plate is provided with a second avoidance hole at a position corresponding to the first avoidance hole, the lifting drive mechanism includes a guide column, a transmission shaft rotatably connected to the downward pressure adjustment plate, and a lifting driver connected to one end of the guide column and used to drive the transmission shaft, the other end of the guide column is penetrated by the second avoidance hole and the first avoidance hole in sequence and is connected to the downward pressure platform.
[0014] In some embodiments, the lifting drive mechanism also includes a lifting support plate for supporting the lifting drive, a plurality of guide columns are provided, each of the guide columns is connected to the lifting support plate, a plurality of the first avoidance holes and the second avoidance holes are arranged at intervals, and a guide column is provided in any of the first avoidance holes or the second avoidance holes.
[0015] In some embodiments, the lifting drive mechanism further includes a linear bearing located in the second avoidance hole and connected to the guide column.
[0016] In some embodiments, the adjustment assembly further includes a linear drive mechanism, the downward pressing fixing plate is linearly slidably arranged along a predetermined direction, and the linear drive mechanism is used to drive the downward pressing fixing plate to slide along the predetermined direction.
[0017] In some embodiments, the linear drive mechanism includes a fixed linear base, a pushing rod connected to the linear base, and a linear driver connected to the linear base and used to drive the pushing rod, and the pushing rod abuts against the downward pressing fixed plate.
[0018] In the second aspect, a ceramic capacitor processing device is provided, which includes the pressing structure. The ceramic capacitor processing device also includes a visual detection structure and a control structure. The visual detection structure is used to capture and analyze the position information of the pressing platform, and the control structure controls the pressing structure according to the position information.
[0019] The beneficial effect of the present application is that the pressing structure drives the pressing adjustment plate to rotate horizontally through the angle driving mechanism, so that it can be rotated through the lifting driving mechanism connected to the pressing adjustment plate, and the lifting driving mechanism drives the pressing platform to rotate at the same angle, and adjusts the angular position of the pressing platform, so that the pressing platform drives the dielectric membrane unit adsorbed on the pressing platform to rotate, so that the dielectric membrane unit can be accurately superimposed on another dielectric membrane unit, thereby improving the stacking accuracy of the dielectric membrane unit. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the embodiments or exemplary technical descriptions will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0021] Figure 1 is a schematic diagram of the three-dimensional structure of the downward pressing structure provided in an embodiment of the present application;
[0022] Figure 2 yes Figure 1 Explosion diagram of the downward pressure structure;
[0023] Figure 3 yes Figure 2 A schematic diagram of the three-dimensional structure of the angle adjustment mechanism of the pressing structure;
[0024] Figure 4 yes Figure 3 An exploded schematic diagram of an angle adjustment mechanism;
[0025] Figure 5 It is a three-dimensional structural schematic diagram of a ceramic capacitor processing equipment provided in another embodiment of the present application.
[0026] Among them, the reference numerals in the figure are:
[0027] 100, pressing structure; 81, pressing assembly; 811, pressing table; 812, lifting drive mechanism; 8121, lifting drive; 8122, lifting support plate; 8123, guide column; 8124, transmission shaft; 83, adjusting assembly; 831, pressing fixing plate; 832, angle driving mechanism; 833, pressing adjusting plate; 834, linear driving mechanism; 8341, linear drive; 8342, linear base; 8343, pushing rod; 836, second avoidance hole; 837, first avoidance hole; 8321, angle drive; 8322, adjusting base; 8323, adapter plate; 8324, adjusting shaft; 8325, sliding plate; 835, adapter slot; 810, visual inspection structure; 200, stripping plate 200; 11, dielectric film unit; 1000, ceramic capacitor processing equipment; DETAILED DESCRIPTION
[0028] In order to make the purpose, technical solution and advantages of the present application more clearly understood, the present application is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and are not used to limit the present application.
[0029] It should be noted that when a component is referred to as being "fixed on" or "disposed on" another component, it may be directly on the other component or indirectly on the other component. When a component is referred to as being "connected to" another component, it may be directly or indirectly connected to the other component. The orientation or positional relationship indicated by the terms "upper", "lower", "left", "right", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present application. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to the specific circumstances. The terms "first" and "second" are only used for the purpose of convenience of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features. The meaning of "multiple" is two or more, unless otherwise clearly and specifically defined.
[0030] See also Figures 1 to 5 The embodiment of the present application provides a pressing structure 100 and a ceramic capacitor processing device 1000 having the same, and the ceramic capacitor processing device 1000 is used to produce multilayer ceramic capacitors. The film tape moves along the conveying direction, and a plurality of dielectric film units 11 are linearly attached in sequence. The pressing structure 100 sequentially absorbs the dielectric film units 11 from the film tape and transfers the dielectric film units 11 to a predetermined position, so that the plurality of dielectric film units 11 are sequentially stacked in the vertical direction, so that the plurality of dielectric film units 11 are subsequently pressed to form a dielectric layer.
[0031] The pressing structure 100 includes a pressing component 81 and an adjusting component 83 .
[0032] See also Figures 1 to 4 The pressing assembly 81 includes a flat pressing platform 811 and a lifting drive mechanism 812 connected to the pressing platform 811 and used to drive the pressing platform 811 to move up and down; it can be understood that the film tape is located below the pressing platform 811, and the lifting drive mechanism 812 drives the pressing platform 811 to descend, so that the pressing platform 811 picks up the dielectric film unit 11 from the film tape, and the lifting drive mechanism 812 then drives the pressing platform 811 to rise, so that the pressing platform 811 can release the dielectric film unit 11 at a predetermined position.
[0033] See also Figures 1 to 4 The adjustment component 83 includes a downward pressing fixed plate 831 arranged relative to the downward pressing platform 811, a downward pressing adjustment plate 833 rotatably connected to the downward pressing fixed plate 831, and an angle driving mechanism 832. The downward pressing fixed plate 831 is located above the downward pressing platform 811 and is fixedly arranged relative to the downward pressing platform 811. The lifting driving mechanism 812 is connected to the downward pressing adjustment plate 833, and the downward pressing fixed plate 831 is located between the downward pressing adjustment plate 833 and the downward pressing platform 811. The angle driving mechanism 832 drives the downward pressing adjustment plate 833 to rotate horizontally at a certain angle relative to the downward pressing fixed plate 831, so that the lifting driving mechanism 812 drives the downward pressing platform 811 to rotate synchronously at the same angle horizontally. It can be understood that the rotation of the downward pressing platform 811 can drive the dielectric membrane unit 11 adsorbed on the downward pressing platform 811 to rotate, so that the dielectric membrane unit 11 can be accurately superimposed on another dielectric membrane unit 11.
[0034] See also Figures 1 to 4 The pressing structure 100 provided in the embodiment of the present application drives the pressing adjustment plate 833 to rotate horizontally through the angle driving mechanism 832, so that it can be rotated through the lifting driving mechanism 812 connected to the pressing adjustment plate 833, and the lifting driving mechanism 812 drives the pressing platform 811 to rotate at the same angle, and adjusts the angular position of the pressing platform 811, so that the pressing platform 811 drives the dielectric membrane unit 11 adsorbed on the pressing platform 811 to rotate, so that the dielectric membrane unit 11 can be accurately superimposed on another dielectric membrane unit 11, thereby improving the lamination accuracy of the dielectric membrane unit 11.
[0035] It can be understood that the horizontal rotation angle of the lower pressing platform 811 is relatively small, and the value of the rotation angle is in the micron level, that is, the rotation angle of several wires.
[0036] Optionally, the dielectric membrane unit 11 is adsorbed on the lower surface of the lower pressing platform 811 , and the lifting drive mechanism 812 is connected to the upper surface of the lower pressing platform 811 .
[0037] See also Figures 1 to 4 In some embodiments, the angle driving mechanism 832 includes an adjusting base 8322 slidably connected to the pressing fixing plate 831 along a first direction and an angle driver 8321 connected to the pressing fixing plate 831 and used to drive the adjusting base 8322, and the pressing adjusting plate 833 is rotatably connected to the adjusting base 8322.
[0038] See also Figures 1 to 4 Optionally, the angle driver 8321 is connected to the adjustment base 8322 via a lead screw, which is threadedly connected to the adjustment base 8322. The lead screw is driven to rotate by the angle driver 8321, so that the rotational motion of the angle driver 8321 can be converted into linear motion of the adjustment base 8322 along the first direction. During the sliding process, the adjustment base 8322 drives the downward adjustment plate 833 to rotate relative to the downward fixed plate 831.
[0039] See also Figures 1 to 4 In some embodiments, the adjustment base 8322 is provided with a transfer slot 835, and the angle driving mechanism further includes an adjustment shaft 8324 located in the transfer slot 835 and a transfer plate 8323 rotatably connected to one end of the adjustment shaft 8324, and the other end of the adjustment shaft 8324 is rotatably connected to the adjustment base 8322.
[0040] Optionally, by adjusting the cooperation between the rotating shaft 8324 and the adapter plate 8323, the downward pressure adjustment plate 833 can be rotatably connected to the adjustment base 8322, so that the adjustment base 8322 can better drive the downward pressure adjustment plate 833 to rotate during the sliding process.
[0041] See also Figures 1 to 4 In some embodiments, the angle driving mechanism further includes a sliding plate 8325 connected to the other end of the adjusting shaft 8324, and the sliding plate 8325 is slidably connected to the adjusting base along a second direction, and the first direction is orthogonal to the second direction.
[0042] Optionally, the sliding plate 8325 is located at the upper end of the adjusting shaft 8324, and when the adjusting base 8322 slides, the sliding plate 8325 also slides relative to the adjusting base 8322, so that the adapter plate 8323 can better drive the downward adjustment plate 833 to rotate.
[0043] See also Figures 1 to 4In some embodiments, the downward pressing fixed plate 831 is provided with a first avoidance hole 837, and the downward pressing adjusting plate 833 is provided with a second avoidance hole 836 at a position corresponding to the first avoidance hole 837. The lifting drive mechanism 812 includes a guide column 8123, a transmission shaft 8124 rotatably connected to the downward pressing adjusting plate 833, and a lifting driver 8121 connected to one end of the guide column 8123 and used to drive the transmission shaft 8124. The other end of the guide column 8123 is pierced with the second avoidance hole 836 and the first avoidance hole 837 in sequence and is connected to the downward pressing platform 811.
[0044] Optionally, during the rotation of the downward pressure adjustment plate 833 , the guide column 8123 is driven to rotate, and the rotation of the guide column 8123 can drive the downward pressure platform 811 to rotate, thereby ultimately achieving the adjustment of the angular position of the dielectric membrane unit 11 .
[0045] See also Figures 1 to 4 In some embodiments, the lifting drive mechanism 812 also includes a lifting support plate 8122 for supporting the lifting drive 8121, a plurality of guide columns 8123 are provided, each of the guide columns 8123 is connected to the lifting support plate 8122, a plurality of the first avoidance holes 837 and the second avoidance holes 836 are arranged at intervals, and the guide column 8123 is provided in any of the first avoidance holes 837 or the second avoidance holes 836.
[0046] Optionally, in this embodiment, four guide columns 8123 are arranged, and four second avoidance holes 836 are respectively opened at the four right angles of the downward pressure adjustment plate 833, and four first avoidance holes 837 are respectively opened at the four right angles of the downward pressure fixing plate 831. The guide columns 8123 are respectively penetrated with corresponding first avoidance holes 837 and second avoidance holes 836. By setting four guide columns 8123, the rotation stability of the downward pressure platform 811 and the stability of up and down lifting can be improved.
[0047] In some embodiments, the lifting drive mechanism 812 further includes a linear bearing (not shown) located in the second avoidance hole 836 and connected to the guide column 8123 , and the linear bearing is connected to the downward pressure adjustment plate 833 .
[0048] See also Figures 1 to 4 Optionally, a linear bearing is a bearing used to support and guide mechanical elements to move in a linear direction. The linear bearing can guide the guide column 8123 to slide up and down, and the linear bearing can drive the downward adjustment plate 833 to rotate horizontally.
[0049] Optionally, each guide column 8123 is provided with a linear bearing.
[0050] See also Figures 1 to 4 In some embodiments, the adjustment component 83 further includes a linear drive mechanism 834, and the pressing and fixing plate 831 is linearly slidably arranged along a predetermined direction, and the linear drive mechanism 834 is used to drive the pressing and fixing plate 831 to slide along the predetermined direction.
[0051] See also Figures 1 to 4 Optionally, the predetermined direction is the same as the second direction, and the linear position of the lower pressing platform 811 along the second direction can be adjusted by the linear driving mechanism 834, thereby ultimately improving the lamination accuracy of the dielectric membrane unit 11.
[0052] In some embodiments, the linear drive mechanism 834 includes a fixed linear base 8342, a pushing rod 8343 connected to the linear base 8342, and a linear driver 8341 connected to the linear base 8342 and used to drive the pushing rod 8343, and the pushing rod 8343 abuts against the downward pressing fixed plate 831.
[0053] See also Figures 1 to 4 Optionally, the push rod 8343 is a lead screw, and the push rod 8343 is threadedly connected to the linear base 8342. The linear driver 8341 drives the push rod 8343 to rotate, so that the push rod 8343 drives the downward fixing plate 831 to slide along the second direction.
[0054] Optionally, the lifting drive 8121, the linear drive 8341 and the angle drive 8321 are all servo motors.
[0055] See also Figures 1 to 4 The utility model also proposes a ceramic capacitor processing device 1000, which includes a downward pressing structure 100. The specific structure of the downward pressing structure 100 refers to the above embodiment. Since the ceramic capacitor processing device 1000 adopts all the technical solutions of all the above embodiments, it also has all the beneficial effects brought by the technical solutions of the above embodiments, which will not be repeated here.
[0056] See also Figure 5 In some embodiments, the ceramic capacitor processing equipment 1000 further includes a visual detection structure 810 and a control structure, wherein the visual detection structure 810 is used to photograph and analyze position information of the pressing platform 811, and the control structure controls the pressing structure 100 according to the position information.
[0057] See also Figure 5Optionally, the dielectric film unit 11 is placed on the stripping plate 200, and the lower pressing platform 811 picks up the dielectric film unit 11 on the stripping plate 200. Before the lower pressing platform 811 absorbs the dielectric film unit 11, a visual detection structure 810 is located above the stripping plate 200, and multiple visual detection structures 810 are arranged. Each visual detection structure 810 first detects and photographs the dielectric film unit 11 on the stripping plate 200, and each visual detection structure 810 recognizes multiple mark points on the film tape to determine the position of the dielectric film unit 11 on the stripping plate 200, and feeds back the position information to the control structure, the position information including angle information and linear distance information, and the control structure controls the operation of the adjustment component 83 according to the position information to compensate for the angle position and / or linear position of the lower pressing platform 811, so that the dielectric film unit 11 can be accurately absorbed by the lower pressing platform 811.
[0058] See also Figures 1 to 4 The ceramic capacitor processing equipment 1000 further includes an upper pressing platform, and the lower pressing platform 811 stacks the dielectric film unit 11 on the upper pressing platform.
[0059] The above are only optional embodiments of the present application and are not intended to limit the present application. For those skilled in the art, the present application may have various changes and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application should be included in the scope of the claims of the present application.
Claims
1. A downward pressing structure, characterized in that: include: A pressing assembly includes a flat pressing platform and a lifting and lowering driving mechanism connected to the pressing platform and used for driving the pressing platform to move up and down; as well as An adjusting assembly, comprising a pressing fixed plate arranged relative to the pressing platform, a pressing adjusting plate rotatably connected to the pressing fixed plate, and an angle driving mechanism, wherein the lifting driving mechanism is connected to the pressing adjusting plate, and the pressing fixed plate is located between the pressing adjusting plate and the pressing platform; Wherein, the angle driving mechanism drives the downward pressing adjusting plate to rotate relative to the downward pressing fixing plate, so that the lifting driving mechanism drives the downward pressing platform to rotate synchronously.
2. The pressing structure according to claim 1, characterized in that: The angle driving mechanism includes an adjustment base slidably connected to the downward pressing fixing plate along a first direction and an angle driver connected to the downward pressing fixing plate and used for driving the adjustment base, and the downward pressing adjustment plate is rotationally connected to the adjustment base.
3. The pressing structure according to claim 2, characterized in that: The adjustment base is provided with an adapter slot, and the angle driving mechanism further comprises an adjustment shaft located in the adapter slot and an adapter plate rotatably connected to one end of the adjustment shaft, and the other end of the adjustment shaft is rotatably connected to the adjustment base.
4. The pressing structure according to claim 3, characterized in that: The angle driving mechanism further comprises a sliding plate connected to the other end of the adjusting shaft, wherein the sliding plate is slidably connected to the adjusting base along a second direction, and the first direction is orthogonal to the second direction.
5. The pressing structure according to any one of claims 1 to 4, characterized in that: The downward pressing fixed plate is provided with a first avoidance hole, the downward pressing adjusting plate is provided with a second avoidance hole at a position corresponding to the first avoidance hole, the lifting and lowering driving mechanism comprises a guide column, a transmission shaft rotatably connected to the downward pressing adjusting plate, and a lifting and lowering driver connected to one end of the guide column and used for driving the transmission shaft, the other end of the guide column is penetrated with the second avoidance hole and the first avoidance hole in sequence and is connected to the downward pressing platform.
6. The pressing structure according to claim 5, characterized in that: The lifting drive mechanism also includes a lifting support plate for supporting the lifting drive, a plurality of guide columns are provided, each of the guide columns is connected to the lifting support plate, a plurality of the first avoidance holes and the second avoidance holes are arranged at intervals, and a guide column is provided in any of the first avoidance holes or the second avoidance holes.
7. The pressing structure according to claim 5, characterized in that: The lifting drive mechanism also includes a linear bearing located in the second avoidance hole and connected to the guide column.
8. The pressing structure according to any one of claims 1 to 4, characterized in that: The adjustment assembly further includes a linear drive mechanism, the pressing and fixing plate is linearly slidably arranged along a predetermined direction, and the linear drive mechanism is used to drive the pressing and fixing plate to slide along the predetermined direction.
9. The pressing structure according to claim 8, characterized in that: The linear drive mechanism includes a fixed linear base, a push rod connected to the linear base, and a linear driver connected to the linear base and used to drive the push rod, wherein the push rod abuts against the downward pressing fixed plate.
10. A ceramic capacitor processing device, characterized in that: Including the pressing structure as described in any one of claims 1-9, the ceramic capacitor processing equipment also includes a visual detection structure and a control structure, the visual detection structure is used to capture and analyze the position information of the pressing platform, and the control structure controls the pressing structure according to the position information.
