Rotary positioning tool for detecting driver controller
By designing a rotary positioning tool for driver controllers, including turntables and pneumatic springs, the inefficiency and high cost problems caused by manual flips are solved, automated inspection and single-person operation are realized, detection efficiency is improved and labor cost is saved.
Patent Information
- Application Number
- CN202420122246.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-17
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-01-17
AI Technical Summary
In the prior art, the appearance detection of driver controllers relies on manual flips, resulting in low work efficiency and increased labor costs.
A rotary positioning tool including a mount, a turntable, a fixture, a horizontal positioning assembly, a vertical positioning assembly and a reset assembly is designed to realize automated positioning and detection of the driver's controller through a turntable and pneumatic spring, allowing single-person operation.
It realizes all-round appearance inspection of the driver controller, improves work efficiency and saves labor costs.
Smart Images

Figure CN222327901U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a rotation positioning tool, in particular to a rotation positioning tool used for detecting a driver controller. Background Art
[0002] The train driver controller is a device used to operate and control the operation of the train, which usually includes functions such as speed control, brake system control, and train signal system control.
[0003] Driver controllers are usually subject to strict appearance inspections before leaving the factory to ensure the quality of the equipment and compliance with relevant standards. These inspections help ensure that the driver controllers can work properly, be durable and reliable when put into use. The appearance inspection of the driver controller includes external appearance, logos and labels, connectors and slots, button and switch operation, handle adjustment, etc. Therefore, the driver controller needs to be turned over continuously during the inspection process. At present, the driver controller is still turned over manually, which not only has low work efficiency, but also increases labor costs. Utility Model Content
[0004] The utility model aims to solve the problem that the appearance inspection currently still relies on manual flipping of the driver controller, which not only has low work efficiency but also increases labor costs, and provides a rotation positioning tool for inspecting the driver controller.
[0005] In order to solve the deficiencies of the above-mentioned prior art, the present invention provides the following technical solutions:
[0006] A rotary positioning tool for detecting a driver controller, which is special in that it comprises a mounting seat, a turntable, a fixing frame arranged on the turntable, a horizontal positioning component, a vertical positioning component and a reset component;
[0007] The turntable is arranged on the mounting seat through a thrust bearing, a turntable through hole is arranged on the turntable, and a rotating shaft is arranged in the turntable through hole; a positioning through hole adapted to the driver controller to be detected is arranged on the fixing frame, and one side of the bottom end of the fixing frame is hinged to the turntable through the rotating shaft; the horizontal positioning assembly and the vertical positioning assembly are respectively arranged on both sides of the axis of the rotating shaft, the horizontal positioning assembly is used to fix the fixing frame in a horizontal position, the horizontal position is that the fixing frame is parallel to the top surface of the turntable, and the horizontal positioning assembly includes at least one first fixing seat; the vertical positioning assembly is used to fix the fixing frame in a vertical position, the vertical position is that the fixing frame is perpendicular to the top surface of the turntable, and the vertical positioning assembly includes at least one second fixing seat; the first fixing seat and the second fixing seat are fixed to the side of the fixing frame through a knob plunger;
[0008] The reset assembly includes a spring support plate and at least one pneumatic spring, one end of each pneumatic spring is hinged to the bottom end of the fixed frame, and the other end is hinged to the lower part of the spring support plate, and the upper part of the spring support plate is used to pass through the turntable through hole set on the turntable to pop up the fixed frame in a horizontal position.
[0009] Furthermore, a fixed base is provided on the other side of the bottom end of the fixed frame, and the fixed base and the fixed frame form an L-shaped structure. A fixed block is provided at the lower part of the fixed base, and the vertical positioning assembly also includes a spring lock arranged on the turntable, and the end of the fixed block away from the rotating shaft protrudes from the fixed base and is provided with a slot adapted to the lock tongue of the spring lock.
[0010] Furthermore, a boss is provided at one end of the fixed block close to the rotating shaft, and one side of the bottom end of the fixed frame is connected to the rotating shaft through the middle of the boss; there are two pneumatic springs, which are arranged in parallel, and one end of the two pneumatic springs is hinged to both sides of the boss respectively.
[0011] Furthermore, the first fixing seat is fixed by a knob plunger and a reserved hole on the side of the fixing frame, and the second fixing seat is fixed by a knob plunger and a reserved hole on the side of the fixing base.
[0012] Furthermore, a horizontal position pad block and a vertical position pad block are provided on the turntable. The horizontal position pad block abuts against the fixing frame when it is in a horizontal position, and the vertical position pad abuts against the fixing block when it is in a vertical position.
[0013] Furthermore, a gripping handle is provided on the top of the fixing frame, and at least one rotating handle is provided on the turntable.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] The utility model discloses a rotary positioning tool for detecting a driver controller, comprising a mounting seat, a turntable, a fixing frame, a horizontal positioning component, a vertical positioning component and a reset component, wherein the horizontal positioning component can fix the fixing frame in a horizontal position to realize the installation of the driver controller to be detected, the vertical positioning component can fix the fixing frame in a vertical position, and rotate the driver controller to be detected by the turntable to realize all-round appearance detection; the reset component can pop up the fixing frame on which the driver controller to be detected is installed, so that the fixing frame is convenient to return to the vertical position. The utility model can realize single-person operation, which not only saves manpower but also improves work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the structure of the top surface of the turntable when the fixed frame is in a vertical position. Figure 1 ;
[0017] Figure 2 The structure of the top surface of the turntable when the fixing frame of the utility model is in a vertical position is schematically shown. Figure 2 ;
[0018] Figure 3 The structure of the bottom surface of the turntable when the fixing frame of the utility model is in a vertical position is shown in FIG. Figure 1 ;
[0019] Figure 4 The structure of the bottom surface of the turntable when the fixing frame of the utility model is in a vertical position is shown in FIG. Figure 2 ;
[0020] Figure 5 It is a schematic structural diagram of the fixing frame of the embodiment of the utility model when it is in a horizontal position.
[0021] The following are the descriptions of the reference numerals:
[0022] 1-mounting seat; 2-turntable, 21-turntable through hole, 22-horizontal position pad, 23-vertical position pad; 3-fixed frame, 31-positioning through hole, 32-fixed base, 33-fixed block, 34-boss; 4-first fixed seat; 51-second fixed seat, 52-spring lock; 61-spring support plate, 62-pneumatic spring; 7-rotating shaft; 8-thrust bearing; 9-grip handle; 10-rotating handle. DETAILED DESCRIPTION
[0023] The utility model is further described below in conjunction with the accompanying drawings and specific embodiments.
[0024] Reference Figures 1 to 5 A rotary positioning tool for detecting a driver controller includes a mounting seat 1, a turntable 2, a fixing frame 3 arranged on the turntable 2, a horizontal positioning component, a vertical positioning component, a reset component and three rotating handles 10.
[0025] The turntable 2 is arranged on the mounting seat 1 through a thrust bearing 8, and the turntable 2 can rotate around the mounting seat 1 through the thrust bearing 8. A turntable through hole 21 is arranged on the turntable 2, and a rotating shaft 7 is arranged in the turntable through hole 21.
[0026] The fixing frame 3 is provided with a positioning through hole 31 adapted to the driver controller to be detected, and a gripping handle 9 is provided at the top of the fixing frame 3 to facilitate the rotation of the fixing frame 3; a fixing base 32 is provided on the side of the bottom end of the fixing frame 3 away from the turntable through hole 21, and the fixing base 32 and the fixing frame 3 form an L-shaped structure, and a fixing block 33 is provided at the lower part of the fixing base 32, and a boss 34 is provided at one end of the fixing block 33 close to the rotating shaft 7, and one side of the bottom end of the fixing frame 3 is connected to the rotating shaft 7 through the middle of the boss 34.
[0027] The horizontal positioning assembly and the vertical positioning assembly are respectively arranged on both sides of the axis of the rotating shaft 7.
[0028] The horizontal positioning assembly is used to fix the fixing frame 3 in a horizontal position, and the horizontal position is that the fixing frame 3 is parallel to the top surface of the turntable 2. The horizontal positioning assembly includes a first fixing seat 4, and the first fixing seat 4 is fixed to the reserved hole on the side of the fixing frame 3 through a knob plunger.
[0029] The vertical positioning assembly is used to fix the fixing frame 3 in a vertical position, where the fixing frame 3 is perpendicular to the top surface of the turntable 2; the vertical positioning assembly includes a second fixing seat 51, a fixing block 33 located on the bottom surface of the fixing base 32, and a spring lock 52 arranged on the turntable 2. The fixing block 33 protrudes from the fixing base 32 at one end away from the rotating shaft 7, and is provided with a slot adapted to the lock tongue of the spring lock 52. The second fixing seat 51 is fixed to the reserved hole on the side of the fixing base 32 through a knob plunger.
[0030] The reset assembly includes a spring support plate 61 and two pneumatic springs 62 arranged in parallel. One end of the two pneumatic springs 62 is hinged to the two sides of the boss 34 respectively, and the other end is hinged to the two sides of the lower part of the spring support plate 61. The upper part of the spring support plate 61 is used to pass through the turntable through hole 21 to pop up the fixing frame 3 in a horizontal position.
[0031] The turntable 2 is provided with a horizontal position cushion block 22 and a vertical position cushion block 23. The horizontal position cushion block 22 abuts against the fixing frame 3 when in a horizontal position, and the vertical position cushion block 23 abuts against the fixing block 33 when in a vertical position.
[0032] The working principle of the utility model is:
[0033] Release the spring lock 52 and the knob plunger on the second fixing seat 51, rotate the fixing frame 3 90° around the rotation axis 7 by grasping the handle 9, so that the fixing frame 3 is in a horizontal position, fix the fixing frame 3 and the first fixing seat 4 by the knob plunger, and fix the driver controller to be tested to the positioning through hole 31 on the fixing frame 3 by the quick clamp device;
[0034] Then release the knob plunger on the first fixing seat 4, use the pneumatic spring 62 to bounce the fixing frame 3 up, so that the fixing frame 3 is in a vertical position, and then lock the spring lock 52 and the knob plunger on the second fixing seat 51;
[0035] By rotating the handle 10, the turntable 2 is rotated to perform an appearance inspection on the driver's controller.
Claims
1. A rotary positioning tool for detecting a driver controller, characterized in that: It comprises a mounting seat (1), a rotating disk (2), a fixing frame (3) arranged on the rotating disk (2), a horizontal positioning component, a vertical positioning component and a resetting component; The turntable (2) is arranged on the mounting seat (1) through a thrust bearing (8); a turntable through hole (21) is arranged on the turntable (2); a rotating shaft (7) is arranged in the turntable through hole (21); a positioning through hole (31) adapted to the driver controller to be detected is arranged on the fixing frame (3); one side of the bottom end of the fixing frame (3) is hinged to the turntable (2) through the rotating shaft (7); the horizontal positioning assembly and the vertical positioning assembly are respectively arranged on both sides of the axis of the rotating shaft (7); the horizontal positioning assembly is used to fix the fixing frame (3) in a horizontal position, the horizontal position is that the fixing frame (3) is parallel to the top surface of the turntable (2); the horizontal positioning assembly includes at least one first fixing seat (4); the vertical positioning assembly is used to fix the fixing frame (3) in a vertical position, the vertical position is that the fixing frame (3) is perpendicular to the top surface of the turntable (2); the vertical positioning assembly includes at least one second fixing seat (51); the first fixing seat (4) and the second fixing seat (51) are fixed to the side of the fixing frame (3) through a knob plunger; The reset assembly comprises a spring support plate (61) and at least one pneumatic spring (62), one end of each pneumatic spring (62) being hinged to the bottom end of the fixing frame (3), and the other end being hinged to the lower part of the spring support plate (61), and the upper part of the spring support plate (61) being used to pass through a turntable through hole (21) provided on the turntable (2) to pop up the fixing frame (3) located in a horizontal position.
2. A rotary positioning tool for detecting a driver controller according to claim 1, characterized in that: A fixed base (32) is arranged on the other side of the bottom end of the fixed frame (3), the fixed base (32) and the fixed frame (3) form an L-shaped structure, a fixed block is arranged at the lower part of the fixed base (32), the vertical positioning assembly also includes a spring lock (52) arranged on the turntable (2), and one end of the fixed block (33) away from the rotating shaft (7) protrudes from the fixed base (32) and is provided with a card slot adapted to the lock tongue of the spring lock (52).
3. A rotary positioning tool for detecting a driver controller according to claim 2, characterized in that: A boss (34) is provided at one end of the fixing block (33) close to the rotating shaft (7), and one side of the bottom end of the fixing frame (3) is connected to the rotating shaft (7) through the middle of the boss (34); the number of the pneumatic springs (62) is two, the two pneumatic springs (62) are arranged in parallel, and one end of the two pneumatic springs (62) is hinged to the two sides of the boss (34) respectively.
4. A rotary positioning tool for detecting a driver controller according to claim 2 or 3, characterized in that: The first fixing seat (4) is fixed to a reserved hole on the side of the fixing frame (3) via a knob plunger, and the second fixing seat (51) is fixed to a reserved hole on the side of the fixing base (32) via a knob plunger.
5. The rotary positioning tool for detecting a driver controller according to claim 4, characterized in that: The turntable (2) is provided with a horizontal position pad (22) and a vertical position pad (23); the horizontal position pad (22) abuts against the fixing frame (3) when in a horizontal position, and the vertical position pad (23) abuts against the fixing block (33) when in a vertical position.
6. The rotary positioning tool for detecting a driver controller according to claim 5, characterized in that: A gripping handle (9) is provided at the top of the fixing frame (3), and at least one rotating handle (10) is provided on the rotating disk (2).