High-speed wire rod coiling equipment
By adopting a retractable disc seat and square cylinder structure in the high-speed wire disk disk assembly equipment, the problem of inconvenience in adapting and material withdrawal of wires of different outer diameters is solved, and flexible disc and material withdrawal operations are achieved.
Patent Information
- Application Number
- CN202421139502.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-23
- Publication Date
- 2025-01-17
- Estimated Expiration
- 2034-05-23
AI Technical Summary
The existing high-speed wire disk disk forming equipment cannot effectively adapt to high-speed wires with different outer diameters, and there are inconvenience problems when retracting materials, because the outer diameter of the retracting plate is fixed, making it difficult to adjust and remove the formed high-speed disk wires.
A retractable coil seat and a square cylinder are designed. Through the linkage of the connecting rod and the spring, the coil seat can be synchronously adjusted and retreated, which facilitates coiling and material withdrawal of disc circular wires of different outer diameters.
The external diameter of the high-speed disk circular wire is adjusted according to production needs, and the wire is avoided tightening when releasing material, simplifying the process of taking out the high-speed disk circular wire.
Smart Images

Figure CN222361725U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of high-speed wire material processing, in particular to high-speed wire material coiling equipment. Background Art
[0002] High-speed wire rod refers to wire steel rolled by high-speed rolling mill. Wire rod is divided into two types: threaded steel and round coil. Some round coils are further divided into high-speed wire rod and ordinary wire rod according to different rolling mills.
[0003] The high-speed wire coiling equipment mainly includes a drive motor and a winding reel installed on the output end of the drive motor. The high-speed wire is continuously wound and coiled along the annular contour of the winding reel surface through the rotation of the winding reel, and finally coiled into a reel.
[0004] However, in actual production, the outer diameters of the high-speed round wires that need to be coiled are different, and the outer diameter specifications of the winding reel of the current coiling equipment are fixed. Therefore, it is not convenient to coil high-speed round wires with different outer diameters. In addition, since the high-speed round wire is wound and formed by the winding reel, the inner diameter of the high-speed round wire is consistent with the outer diameter of the winding reel. When the material needs to be withdrawn, it is not convenient to take the formed high-speed round wire out from the winding reel, resulting in inconvenience in withdrawing the material. Utility Model Content
[0005] In view of the above-mentioned shortcomings of the prior art, the utility model provides a high-speed wire coiling device, which can effectively solve the problems raised in the background technology.
[0006] In order to achieve the above objectives, the present invention is implemented through the following technical solutions:
[0007] The utility model provides a high-speed wire coiling device, comprising a base and a side plate vertically fixedly installed on the top of the base, a square forming coil drum rotatably installed on one side of the base, four outer side walls of the square forming coil drum all penetrate an inner cavity and are telescopically and slidably installed with a coiling seat, and a square tube is elastically and telescopically installed inside the inner cavity, a connecting rod is rotatably connected between the four outer side walls of the square tube and one end of the coiling seat extending into the square forming coil drum, and an adjusting component comprises a telescopic rod telescopically and slidably installed in the square forming coil drum and inserted into and squeezes the square tube.
[0008] Furthermore, two fixing seats are fixedly installed on the top of the base, a lead screw is rotatably installed between the two fixing seats, a servo motor is fixedly installed on the outer wall of one of the fixing seats, and an output end of the servo motor is fixedly connected to one end of the lead screw.
[0009] Furthermore, a reduction motor whose output end is fixedly connected to one end of the square drum is fixedly installed on the side of the side plate away from the square drum.
[0010] Furthermore, an active cavity is provided at one end of the square drum away from the side plate, and square holes are provided through the active cavity on four outer side walls of the square drum for facilitating the telescopic sliding of the drum seat.
[0011] Furthermore, the four outer walls of the square tube and one end of the disc seat extending into the disc tube are fixedly installed with connecting heads, the two ends of the connecting rod are rotatably installed with the corresponding connecting heads respectively, and a spring is installed between the square tube and the bottom of the active chamber.
[0012] Furthermore, the adjustment assembly also includes a movable plate threadedly mounted on the outer rod wall of the lead screw, and a telescopic cylinder is fixedly installed on the side of the movable plate away from the disc forming the disc, the output end of the telescopic cylinder passes through the movable plate and is rotatably mounted with the telescopic rod, and a roller is installed at the bottom end of the movable plate that is in rolling contact with the base.
[0013] Compared with the known prior art, the technical solution provided by the utility model has the following beneficial effects:
[0014] 1. A square forming drum is installed at the output end of the driving motor, and a forming drum seat is installed on the four outer side walls of the square forming drum in a telescopic and sliding manner. The four forming drum seats are distributed around to form a ring profile to wind the high-speed wire. Since the four forming drum seats are synchronously telescopically adjusted, the outer diameter of the final high-speed round wire can be adjusted according to production needs. When the high-speed round wire is unloaded, the four forming drum seats can also be synchronously contracted, so that the high-speed round wire will not be tightly sleeved on the forming drum seat, and it is convenient to take it out from the forming drum seat;
[0015] 2. A telescopic rod and a square tube are telescopically and slidably installed in the square forming coil. The square tube is pushed by the telescopic rod, thereby pushing four connecting rods to adjust the telescopic degree of the four coil seats. When the high-speed coiled wire is withdrawn, the telescopic rod is pulled out of the square tube, and the square tube is contracted and reset by the spring, thereby pulling the four coil seats back and reset. At this time, the high-speed coiled wire is no longer tightly sleeved on the coil seat. At the same time, due to the withdrawal of the telescopic rod, one end of the square tube is designed to be open, which is convenient for the withdrawal of the high-speed coiled wire. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the prior art descriptions are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model, and for ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0018] Figure 2 It is a schematic diagram of the internal structure of the square drum of the utility model;
[0019] Figure 3 It is a schematic diagram of the installation structure of the square tube and the plate seat of the utility model;
[0020] Figure 4 For the utility model Figure 3 Enlarged structural diagram at A in the middle.
[0021] The numbers in the figure represent: 1. base; 11. fixed seat; 12. screw; 13. servo motor; 2. side plate; 21. reduction motor; 3. square forming disc; 31. movable cavity; 32. square hole; 33. disc seat; 34. square tube; 35. connector; 36. connecting rod; 37. spring; 4. movable plate; 41. telescopic cylinder; 42. telescopic rod; 43. roller. DETAILED DESCRIPTION
[0022] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] The utility model is further described below in conjunction with embodiments. Example
[0024] Reference Figure 1-4 , which is the first embodiment of the utility model, discloses a high-speed wire coiling equipment, including a base 1 and a side plate 2 vertically fixedly installed on the top of the base 1, a square-shaped coiling drum 3 is rotatably installed on one side of the base 1, and the four outer walls of the square-shaped coiling drum 3 all penetrate the inner cavity and are telescopically and slidably installed with a coiling seat 33, and the coiling seat 33 is far away from the end of the square-shaped coiling drum 3. The end is designed with an arc surface, which is convenient for fitting and assisting the high-speed wire to be formed into a coiled wire when winding, and a square cylinder 34 is elastically and telescopically installed inside. A connecting rod 36 is rotatably connected between the four outer walls of the square cylinder 34 and the end of the coiling seat 33 extending into the square-shaped coiling drum 3. Through the linkage of the four connecting rods 36, the four coiling seats 33 are synchronously telescopically adjusted, and the adjustment component includes a telescopic rod 42 telescopically and slidably installed in the square-shaped coiling drum 3, and inserted into and squeezed against the square cylinder 34. The square cylinder 34 is provided with a socket near one end of the telescopic rod 42, and the telescopic rod 42 is inserted into the socket of the square cylinder 34. When the telescopic rod 42 is inserted to the bottom of the socket cavity, the square cylinder 34 will be pushed. Example
[0025] Reference Figure 1-4 , which is the second embodiment of the utility model. This embodiment is different from the first embodiment in that: two fixing seats 11 are fixedly installed on the top of the base 1, and a lead screw 12 is rotatably installed between the two fixing seats 11. A servo motor 13 is fixedly installed on the outer wall of one of the fixing seats 11, and the output end of the servo motor 13 is fixedly connected to one end of the lead screw 12. A reduction motor 21 with an output end fixedly connected to one end of the square forming disc 3 is fixedly installed on the side of the side plate 2 away from the square forming disc 3. An active cavity 31 is provided at the end of the square forming disc 3 away from the side plate 2. Square holes 32 for convenient telescopic sliding of the disc seat 33 are provided on the four outer walls of the square forming disc 3. The square holes 32 are designed to match the specifications of the corresponding disc seat 33 to improve the stability of the telescopic sliding of the disc seat 33. The four The outer wall and the end of the disc seat 33 extending into the square forming disc cylinder 3 are fixedly installed with a connecting head 35, and the two ends of the connecting rod 36 are rotatably installed with the corresponding connecting heads 35. A spring 37 is installed between the square tube 34 and the bottom of the active chamber 31. Through the elastic restoring force provided by the spring 37, after the telescopic rod 42 is retracted, the square tube 34 and the four disc seats 33 are automatically reset. The adjustment component also includes a movable plate 4 threadedly mounted on the outer rod wall of the screw 12. The movable plate 4 is fixedly installed on the side away from the square forming disc cylinder 3. The output end of the telescopic cylinder 41 passes through the movable plate 4 and is rotatably installed with the telescopic rod 42. The bottom end of the movable plate 4 is installed with a roller 43 in rolling contact with the base 1, which reduces the wear of the movable plate 4 when it moves on the base 1, and also reduces the driving load of the servo motor 13.
[0026] The remaining structures are the same as those of Example 1.
[0027] The workflow of this utility model is as follows:
[0028] First, according to the outer diameter requirement of the high-speed coiled wire to be coiled, the spacing between the four coiling seats 33 and the square coiling barrel 3 is adjusted. The specific method is as follows: start the telescopic cylinder 41, drive the telescopic rod 42 to extend into the active cavity 31, and insert it into the square barrel 34 until it begins to squeeze and contact the square barrel 34. At this time, the spring 37 between the square barrel 34 and the active cavity 31 begins to be forced to compress and deform, and as the square barrel 34 is squeezed deeper into the active cavity 31, the connectors 35 around the square barrel 34 move synchronously, so that the corresponding coiling seats 33 are squeezed and contacted by the connecting rods 36 and extend outward from the corresponding square holes 32. At this time, the outer diameter of the annular contour formed by the four coiling seats 33 gradually increases until the production requirements are met;
[0029] Secondly, fix one end of the high-speed wire on the coiling seat 33, start the reduction motor 21, drive the entire square coiling drum 3 to rotate, and then drive the four coiling seats 33 and the high-speed wire to start rotating synchronously. The high-speed wire will be wound and rolled according to the annular contour formed by the four coiling seats 33, and finally coiled into a high-speed coiled wire that meets the production requirements;
[0030] Finally, the telescopic cylinder 41 is started to drive the telescopic rod 42 to be pulled out from the movable chamber 31. After the square tube 34 is no longer squeezed, it is automatically reset by the elastic restoring force provided by the spring 37, and the connecting rod 36 is driven by the connecting head 35 to pull the four coil seats 33 back to reset. At this time, the outer diameter of the annular contour formed by the four coil seats 33 is smaller than the inner diameter of the high-speed coiled wire. As the telescopic rod 42 is pulled out, the servo motor 13 is started to drive the entire movable plate 4 and the telescopic rod 42 away from one end of the square forming coil 3, so as to facilitate the withdrawal of the coiled high-speed coiled wire from one end of the square forming coil 3.
[0031] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some of the technical features therein by equivalents. These modifications or replacements will not cause the essence of the corresponding technical solutions to deviate from the protection scope of the technical solutions of the embodiments of the present invention.
Claims
1. A high-speed wire coiling device, comprising a base (1) and a side plate (2) vertically fixedly mounted on the top of the base (1), characterized in that: Also includes: A square-shaped disc (3) is rotatably mounted on one side of the base (1); four outer walls of the square-shaped disc (3) penetrate the inner cavity and are telescopically and slidably mounted with a disc seat (33); a square tube (34) is elastically and telescopically mounted inside and is slidably mounted; a connecting rod (36) is rotatably connected between the four outer walls of the square tube (34) and one end of the disc seat (33) extending into the square-shaped disc (3); The adjustment assembly comprises a telescopic rod (42) which is telescopically slidably mounted in the square-shaped disc cylinder (3) and is inserted into and pressed against the square cylinder (34).
2. The high-speed wire coiling equipment according to claim 1, characterized in that: Two fixing seats (11) are fixedly mounted on the top of the base (1), a lead screw (12) is rotatably mounted between the two fixing seats (11), a servo motor (13) is fixedly mounted on the outer wall of one of the fixing seats (11), and an output end of the servo motor (13) is fixedly connected to one end of the lead screw (12).
3. The high-speed wire coiling equipment according to claim 1, characterized in that: A reduction motor (21) whose output end is fixedly connected to one end of the square-shaped disc (3) is fixedly mounted on the side of the side plate (2) away from the square-shaped disc (3).
4. The high-speed wire coiling equipment according to claim 1, characterized in that: An active cavity (31) is formed at one end of the square-shaped drum (3) away from the side plate (2), and four outer side walls of the square-shaped drum (3) are all provided with square holes (32) penetrating the active cavity (31) for facilitating the telescopic sliding of the drum seat (33).
5. The high-speed wire coiling equipment according to claim 1, characterized in that: The four outer walls of the square tube (34) and one end of the disc seat (33) extending into the square disc tube (3) are all fixedly mounted with connecting heads (35), and both ends of the connecting rod (36) are rotatably mounted on corresponding connecting heads (35), and a spring (37) is installed between the square tube (34) and the bottom of the movable chamber (31).
6. The high-speed wire coiling equipment according to claim 1, characterized in that: The adjustment assembly further comprises a movable plate (4) threadedly sleeved on the outer rod wall of the lead screw (12); a telescopic cylinder (41) is fixedly mounted on the side of the movable plate (4) away from the square-forming disk (3); an output end of the telescopic cylinder (41) passes through the movable plate (4) and is rotatably mounted on the telescopic rod (42); and a roller (43) is mounted at the bottom end of the movable plate (4) and is in rolling contact with the base (1).