Automatic plug-in device for battery joint

By designing an automatic battery connector mating device, which utilizes a plug fixing mechanism and a floating shaft universal ball bearing to achieve multi-directional adjustment of the plug, the problem of plug damage and mating accuracy caused by plug position deviation in lithium battery production is solved, and efficient testing of automated production lines is realized.

CN222337227UActive Publication Date: 2025-01-10SHANGHAI JULING INFO TECH CO LTD
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Patent Information

Application Number
CN202420642885.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-01
Publication Date
2025-01-10
Estimated Expiration
2034-04-01

AI Technical Summary

Technical Problem

In the lithium battery production process, during the automated plug-in process, plug position deviations can cause plug damage and prevent continuous testing of multiple products. Existing technologies struggle to achieve high-precision automatic plugging.

Method used

An automatic battery connector mating device was designed. The device uses a plug fixing mechanism and a floating shaft universal ball bearing to achieve floating adjustment of the plug, ensuring accurate mating of the plug in the X, Y, and Z axis directions, and returning to the original position after mating.

Benefits of technology

It improves the accuracy of plug mating, protects the test plug from damage, and enables continuous automatic mating tests on the battery production line.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222337227U_ABST
Patent Text Reader

Abstract

The utility model provides an automatic plug-in device for battery joints, and relates to the technical field of lithium battery modules. Comprising a mounting frame; the plug fixing mechanism is arranged on the surface of one side of the plug fixing mechanism mounting plate, the plug fixing mechanism can fix a test plug and can adjust the up-down and left-right fixing positions of the plug, and the plug fixing mechanism mounting plate can drive the plug fixing mechanism to float; the plug fixing mechanism comprises a plug fixing mechanism mounting plate, universal balls are arranged at the four corner angles of the plug fixing mechanism mounting plate, the plug fixing mechanism mounting plate is arranged at the tail ends of two floating shafts, and the floating shafts are arranged on the two sides in the mounting frame. The whole plug fixing mechanism can be subjected to floating adjustment in the X-axis direction, the Y-axis direction and the Z-axis direction, and automatic plug-in of the test plug can be achieved in the mode that the plug automatically recovers to the original position after plug-in is completed.
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Description

Technical Field

[0001] The utility model relates to the field of lithium battery module PACK, in particular to an automatic battery connector plugging device. Background Art

[0002] In the production process of lithium batteries, a series of processes are required from module to battery cell. One of the most important processes is testing. During the testing process, there is a need for test plug insertion. The test plug is divided into two parts, one is installed on the battery, and the other needs to be plugged in. Under the premise of increasing production capacity demand, reducing manpower and safety requirements, the plug insertion has gradually changed from manual to automatic.

[0003] In the process of automatic plug-in, the plug installed on the plug-in device is automatically inserted into the plug installed on the battery. In this process, because the position of the plug installed in the device is constant and unique, the position of the plug may vary between different batches of the same battery. The battery production line needs to be able to continuously plug and test a large number of products instead of just one product, and the test plug needs to be protected from damage during the plug-in process. Therefore, automatic plug-in in the automated production process has become a problem.

[0004] Therefore, it is necessary to provide a battery connector automatic plugging device to solve the above technical problems. Utility Model Content

[0005] The utility model provides an automatic plugging device for battery connectors, which solves the problem that in this action process, because the position of the plug installed in the device is constant and unique, and different batches of the same battery may have deviations in the plug position. The battery production line needs to be able to continuously plug and test a large number of products rather than just one product, and the test plug needs to be protected from damage during the plugging process. Therefore, automatic plugging in the automated production process has become a difficult problem.

[0006] In order to solve the above technical problems, the utility model provides a battery connector automatic plugging device, comprising:

[0007] Install the frame;

[0008] A plug fixing mechanism, wherein the plug fixing mechanism is arranged on a side surface of a plug fixing mechanism mounting plate, the plug fixing mechanism mounting plate is arranged on a side of a mounting frame, the plug fixing mechanism can fix the test plug and can adjust the upper, lower, left, and right fixed position of the plug, and the plug fixing mechanism mounting plate can drive the plug fixing mechanism to float;

[0009] Universal balls are arranged at the four corners of the plug fixing mechanism mounting plate. The plug fixing mechanism mounting plate is arranged at the ends of two floating shafts. The floating shafts are arranged on both sides of the mounting frame.

[0010] Preferably, the plug fixing mechanism includes an upper clamping block, a lower clamping block, a left clamping block and a right clamping block. The upper clamping block and the lower clamping block are symmetrically arranged on the upper and lower sides of the plug fixing mechanism mounting plate, and the left clamping block and the right clamping block are arranged on the left and right sides of the plug fixing mechanism mounting plate, which can fix the test plug and adjust the upper, lower, left and right fixed position of the plug.

[0011] Preferably, the mounting frame comprises two support mounting plates 2, the two support mounting plates 2 are arranged in parallel, and support mounting plates 1 and 3 are respectively arranged on both sides of the two support mounting plates 2.

[0012] Preferably, one side of the support mounting plate is connected to a universal ball, and the universal ball can drive the mounting plate of the plug fixing mechanism to perform floating adjustment.

[0013] Preferably, a spring clamping nut is arranged on one side of the support mounting plate three, and a locking nut one is arranged on one side of the spring clamping nut.

[0014] Preferably, a fixed spring is sleeved on the outer surface of the floating shaft, and the compression length of the fixed spring can be changed by adjusting it forward and backward to achieve different elastic force adjustments.

[0015] Preferably, a conical part is provided at one end of the floating shaft, and the conical part can be adjusted in the Z-axis direction on the floating shaft.

[0016] Preferably, a fixed conical surface is provided on the other end of the floating shaft and the other side surface of the conical part, and the conical surface of the front section of the conical part and the conical surface of the spring compression nut can be fitted to achieve the effect of locking the fixed conical surface so that the entire mechanism does not float and has the effect of returning to the origin after floating.

[0017] Preferably, a second locking nut is further provided at one end of the floating shaft, and the second locking nut can lock and tighten the conical surface part.

[0018] Preferably, circular holes for installing the floating shaft are provided on the support mounting plate 1 and the support mounting plate 3, and a floating gap is provided between the floating shaft and the circular hole, so that the floating shaft can float in multiple directions.

[0019] Compared with the related art, the battery connector automatic plugging device provided by the utility model has the following beneficial effects:

[0020] The utility model provides an automatic battery connector plugging device, which can clamp and fix the plug through a plug fixing mechanism, and can perform floating adjustment on the entire plug fixing mechanism in the directions of the X-axis, Y-axis and Z-axis through a floating shaft universal ball, and can automatically restore the original position after the plug is plugged in to realize automatic plugging of the test plug, thereby improving the plug plugging accuracy and protecting the plug. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 A schematic structural diagram from a first perspective of a first embodiment of the automatic battery connector plugging device provided by the utility model;

[0022] Figure 2 A schematic diagram of the structure of the automatic battery connector plugging device provided by the utility model from a second viewing angle;

[0023] Figure 3 This is a schematic diagram of the main structure of the automatic battery connector plugging device provided by the utility model;

[0024] Figure 4 for Figure 3 The cross-sectional structure diagram of AA shown;

[0025] Figure 5 for Figure 4 The cross-sectional structure diagram of BB is shown.

[0026] Numbers in the figure:

[0027] 1. Plug upper clamping block, 2. Plug lower clamping block, 3. Plug left clamping block, 4. Plug right clamping block, 5. Plug fixing mechanism mounting plate, 6. Universal ball, 7. Support mounting plate one, 8. Support mounting plate two, 9. Support mounting plate three, 10. Fixed cone, 11. Fixed spring, 12. Spring clamping nut, 13. Locking nut one, 14. Conical part, 15. Locking nut two, 16. Floating shaft, 17. Floating clearance. DETAILED DESCRIPTION

[0028] The utility model is further described below in conjunction with the accompanying drawings and implementation modes.

[0029] First embodiment

[0030] Please refer to Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 ,in, Figure 1 A schematic structural diagram from a first perspective of a first embodiment of the automatic battery connector plugging device provided by the utility model; Figure 2A schematic diagram of the structure of the automatic battery connector plugging device provided by the utility model from a second viewing angle; Figure 3 This is a schematic diagram of the main structure of the automatic battery connector plugging device provided by the utility model; Figure 4 for Figure 3 The cross-sectional structure diagram of AA shown; Figure 5 for Figure 4 A cross-sectional structural diagram of a BB is shown. A battery connector automatic plugging device includes:

[0031] Install the frame;

[0032] The plug fixing mechanism is arranged on one side of the plug fixing mechanism mounting plate 5, and the plug fixing mechanism mounting plate 5 is arranged on one side of the mounting frame. The plug fixing mechanism can fix the test plug and can adjust the upper, lower, left and right fixed position of the plug. The plug fixing mechanism mounting plate 5 can drive the plug fixing mechanism to float;

[0033] Universal balls 6 are arranged at the four corners of the plug fixing mechanism mounting plate 5 . The plug fixing mechanism mounting plate 5 is arranged at the ends of two floating shafts 16 . The floating shafts 16 are arranged on both sides of the mounting frame.

[0034] The plug fixing mechanism includes an upper clamping block 1, a lower clamping block 2, a left clamping block 3 and a right clamping block 4. The upper clamping block 1 and the lower clamping block 2 are symmetrically arranged on the upper and lower sides of the plug fixing mechanism mounting plate 5, and the left clamping block 3 and the right clamping block 4 are arranged on the left and right sides of the plug fixing mechanism mounting plate 5, which can fix the test plug and adjust the upper, lower, left and right fixed position of the plug.

[0035] In this embodiment, the upper and lower clamping blocks 1 and 2 of the plug can be used to clamp and fix the plug, and the left and right positions of the plug can be adjusted by the left and right clamping blocks 3 and 4 of the plug, so as to meet the clamping and fixing requirements of plugs of different models.

[0036] The installation frame includes two support mounting plates 2 8, the two support mounting plates 2 8 are arranged in parallel, and support mounting plates 1 7 and support mounting plates 3 9 are respectively arranged on both sides of the two support mounting plates 2 8.

[0037] Second embodiment

[0038] Please refer to Figure 1-Figure 5 Based on the automatic battery connector plugging device provided in the first embodiment of the present application, the second embodiment of the present application provides another automatic battery connector plugging device. The second embodiment is only a preferred embodiment of the first embodiment, and the implementation of the second embodiment will not affect the independent implementation of the first embodiment.

[0039] Specifically, the difference of the automatic battery connector plug-in device provided in the second embodiment of the present application is that, in the automatic battery connector plug-in device, one side of the support mounting plate 7 is connected to the universal ball 6, and the universal ball 6 can drive the plug fixing mechanism mounting plate 5 to perform floating adjustment.

[0040] A spring clamping nut 12 is arranged on one side of the support mounting plate three, and a locking nut 13 is arranged on one side of the spring clamping nut 12.

[0041] The fixed spring 11 is sleeved on the outer surface of the floating shaft 16. The compression length of the fixed spring 11 can be changed by adjusting it forward and backward to achieve different elastic force adjustments.

[0042] A conical part 14 is provided at one end of the floating shaft 16 , and the conical part 14 can be adjusted on the floating shaft 16 in the Z-axis direction.

[0043] A fixed cone 10 is provided on the other end of the floating shaft 16 and the other side surface of the cone part 14. The cone surface of the front section of the cone part 14 can fit with the cone surface of the spring clamping nut 12 to achieve the effect of locking the fixed cone 10 so that the whole mechanism does not float and has the effect of returning to the origin after floating.

[0044] A second locking nut 15 is also provided at one end of the floating shaft 16 , and the second locking nut 15 can lock and tighten the conical surface part 14 .

[0045] The supporting mounting plate 1 7 and the supporting mounting plate 3 9 are both provided with round holes for installing the floating shaft 16 , and a floating gap 17 is provided between the floating shaft 16 and the round hole, so that the floating shaft 16 can float in multiple directions.

[0046] The working principle of the automatic battery connector plugging device provided by the utility model is as follows:

[0047] Initial state: the fixed conical surface 10 is in a fitted state, at this time, the plugs fixed on the upper clamping block 1, the lower clamping block 2, the left clamping block 3 and the right clamping block 4 are at the origin position; during the Z-axis insertion process of the plug, due to the error in the position of the plug on the other side, the plug on this plug fixing mechanism will be subjected to the Z-axis direction extrusion force, at this time, the plug fixing mechanism that fixes the plug drives the plug fixing mechanism mounting plate 5 and the universal ball 6 to move backward as a whole, the fixing spring 11 is compressed, and the fitted fixed conical surface 10 is separated; at this time, the floating shaft 16 will form a floating gap 17 with the circular holes on the support mounting plate 1 7 and the support mounting plate 3 9, and the floating gap 17 is the floating gap in the XY direction. Momentum, at this time there is an angular float around the Z axis in the XY plane, and the floating amount here is designed as XY: ±2mm, and the rotation angle is: ±1.5°; when the Z axis direction is compressed to the point where the universal ball 6 fits on the support mounting plate 7, the floating in the Z axis direction ends, and at this time, continuing to push the plug in the Z axis direction can provide a greater insertion force; after this insertion is completed, the process of pulling out the plug is carried out along the Z axis direction, and the compressed fixed spring 11 extends out. After the plug is pulled out, the floating shaft 16 is restored to the fixed conical surface 10 that fits the conical surface again. At this time, the plug fixed on the clamping block 1 on the plug, the clamping block 2 on the bottom of the plug, the clamping block 3 on the left side of the plug, and the clamping block 4 on the right side of the plug return to the original position, waiting for the next insertion.

[0048] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A battery connector automatic plugging device, characterized in that: include: Install the frame; A plug fixing mechanism, the plug fixing mechanism being arranged on a side surface of a plug fixing mechanism mounting plate (5), the plug fixing mechanism mounting plate (5) being arranged on a side of a mounting frame, the plug fixing mechanism being capable of fixing a test plug and being capable of adjusting the upper, lower, left, and right fixed position of the plug, the plug fixing mechanism mounting plate (5) being capable of driving the plug fixing mechanism to float; Universal balls (6) are arranged at the four corners of the plug fixing mechanism mounting plate (5), and the plug fixing mechanism mounting plate (5) is arranged at the ends of two floating shafts (16), and the floating shafts (16) are arranged on both sides of the mounting frame.

2. The automatic battery connector plugging device according to claim 1, characterized in that: The installation frame comprises two support installation plates 2 (8), the two support installation plates 2 (8) are arranged in parallel, and support installation plates 1 (7) and support installation plates 3 (9) are respectively arranged on both sides of the two support installation plates 2 (8).

3. The automatic battery connector plugging device according to claim 2, characterized in that: One side of the support mounting plate (7) is connected to a universal ball (6), and the universal ball (6) can drive the plug fixing mechanism mounting plate (5) to perform floating adjustment.

4. The automatic battery connector plugging device according to claim 2, characterized in that: A spring clamping nut (12) is arranged on one side of the support mounting plate three, and a locking nut (13) is arranged on one side of the spring clamping nut (12).

5. The automatic battery connector plugging device according to claim 1, characterized in that: A fixed spring (11) is sleeved on the outer surface of the floating shaft (16).

6. The automatic battery connector plugging device according to claim 5, characterized in that: A conical part (14) is provided at one end of the floating shaft (16), and the conical part (14) can be adjusted in the Z-axis direction on the floating shaft (16).

7. The automatic battery connector plugging device according to claim 6, characterized in that: A second locking nut (15) is also provided at one end of the floating shaft (16), and the second locking nut (15) can lock and tighten the conical surface part (14).

8. The automatic battery connector plugging device according to claim 2, characterized in that: The supporting mounting plate 1 (7) and the supporting mounting plate 3 (9) are both provided with circular holes for installing the floating shaft (16), and a floating gap (17) is provided between the floating shaft (16) and the circular hole.