Non-woven fabric compounding device
By introducing the design of air hood fastener and flattening auxiliary parts into the non-woven composite device, combined with glue spraying and electric heating treatment, the extrusion and wrinkle problems caused by pressing formation are solved, and a higher quality of no-no Textile composite and shaping effect.
Patent Information
- Application Number
- CN202420699632.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-08
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2034-04-08
AI Technical Summary
The existing non-woven fabric composite devices are prone to overextrusion during the pressing formation process, affecting their fluffy effect, and difficult to effectively flatten and dry, resulting in poor composite quality.
A non-woven composite device was designed, using air hood fasteners and suction auxiliary parts to achieve negative pressure suction to avoid excessive compression, and using threaded structure to remove wrinkles through flattening auxiliary parts, combining electric heating plates and spray glue The auxiliary parts are sprayed and dried to ensure the fabric is flat and shaped.
It effectively improves the composite quality of non-woven fabrics, ensures the fluffy effect and flatness of the fabrics, and improves the composite efficiency and shaping effect, avoiding excessive extrusion and wrinkle problems.
Smart Images

Figure CN222346498U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of non-woven fabric processing, and more specifically, particularly relates to a non-woven fabric composite device. Background Art
[0002] Non-woven fabrics are made of polyester fiber and polyester fiber and are made through a needle-punching process. They can be made into different thicknesses, feels, hardness, etc. In the actual production of composite non-woven fabrics, it is necessary to use needle-punched cotton + PP non-woven fabrics of about 10g to compound them together. In the actual processing process, they need to be glued and then bonded. However, the current non-woven fabric composite devices are mostly formed by pressing, which can easily cause excessive squeezing of the fabric, affecting its fluffy effect. It is also easy to produce wrinkles, which is not convenient for flattening and drying. Utility Model Content
[0003] The disclosed embodiments relate to a non-woven fabric composite device to solve the problem that the existing non-woven fabric composite devices are mostly formed by pressing, which may easily cause excessive squeezing of the fabric and affect its fluffy effect.
[0004] In a first aspect of the present disclosure, a non-woven fabric composite device is provided, comprising a mounting support, on which a glue spraying auxiliary is fixedly mounted; on which a suction auxiliary is fixedly mounted; on which an exhaust hood fastener is attached, and which is fixedly mounted on the mounting support; on which a flattening auxiliary is fixedly mounted; the mounting support comprises: a mounting support plate, a support plate frame, a feed roller and an electric heating plate, on which a support plate frame is fixedly welded; on which two feed rollers are rotatably mounted a support plate; the electric heating plate is fixedly mounted on the support plate; and a rubber coating is provided on the electric heating plate.
[0005] In at least some embodiments, the suction auxiliary component includes: a suction auxiliary motor and a suction roller, the suction auxiliary motor is fixedly mounted on a support plate frame; a suction roller is welded on the output shaft of the suction auxiliary motor; the suction roller is a central control structure, and a mesh is provided on the suction roller; the suction roller is rotatably mounted on a mounting support plate.
[0006] In at least some embodiments, the mounting support further comprises: an extrusion auxiliary roller, the extrusion auxiliary roller being rotatably mounted on the support plate frame; and a sponge filling is provided inside the extrusion auxiliary roller.
[0007] In at least some embodiments, the glue spraying auxiliary parts include: a glue spraying mounting plate, a glue spraying hose and a glue spraying liquid pump. Two glue spraying mounting plates are fixedly welded on the mounting support plate; two glue spraying hoses are fixedly mounted on the two glue spraying mounting plates; nozzles are provided on the front and back sides of the two glue spraying hoses; two glue spraying liquid pumps are provided, and the two glue spraying liquid pumps are respectively fixedly mounted on the front glue spraying mounting plate; the two glue spraying liquid pumps are respectively connected to the two glue spraying hoses.
[0008] In at least some embodiments, the flattening auxiliary component includes: a flattening mounting plate and a flattening motor. There are two flattening mounting plates, and the two flattening mounting plates are respectively fixedly mounted on the support plate frame; the flattening motor is fixedly mounted on the front flattening mounting plate.
[0009] In at least some embodiments, the exhaust hood fastener includes: an exhaust control fan and an exhaust bellows, the exhaust control fan is fixedly mounted with an exhaust bellows; the exhaust bellows is fixedly mounted on a mounting support plate; the exhaust bellows is provided with slots; and the exhaust bellows is attached to a suction roller.
[0010] In at least some embodiments, the flattening auxiliary component also includes: a rotating auxiliary roller and a flattening threaded protrusion, the rotating auxiliary roller is rotatably mounted on two flattening mounting plates; there are two flattening threaded protrusions, and the two flattening threaded protrusions are respectively fixedly mounted on the rotating auxiliary roller; the two flattening threaded protrusions are respectively rubber soft structures.
[0011] Compared with the prior art, the utility model has the following beneficial effects:
[0012] 1. The utility model adopts the exhaust hood fasteners to assist the suction auxiliary parts, so as to better penetrate the non-woven fabric by means of negative pressure suction, and can effectively improve the composite quality of the non-woven fabric. The extrusion auxiliary roller with the internal sponge structure will not cause excessive extrusion to the non-woven fabric, and can effectively ensure that the non-woven fabric is fluffy.
[0013] 2. The utility model can assist in the flattening work by setting up a flattening auxiliary part, and can use its own threaded structure to remove wrinkles on the non-woven fabric, ensuring that the non-woven fabric can be flatter after rolling. The flattening work of this structure will not affect the composite efficiency of the non-woven fabric. The flattening and drying method can be more helpful for shaping. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0015] Figure 2 It is a schematic diagram of the structure of the mounting support member of the utility model.
[0016] Figure 3It is a structural schematic diagram of the glue spraying auxiliary part of the utility model.
[0017] Figure 4 It is a schematic diagram of the structure of the suction auxiliary component of the utility model.
[0018] Figure 5 It is a schematic diagram of the structure of the exhaust hood fastener of the utility model.
[0019] Figure 6 It is a structural schematic diagram of the flattening auxiliary component of the utility model.
[0020] In the figure, the corresponding relationship between the component names and the figure numbers is as follows:
[0021] 1. Install the support member; 101. Install the support plate; 1011. Support plate frame; 102. Feed roller; 103. Electric heating plate; 104. Extrusion auxiliary roller;
[0022] 2. Glue spraying auxiliary parts; 201. Glue spraying mounting plate; 202. Glue spraying hose; 203. Glue spraying liquid pump;
[0023] 3. Suction auxiliary parts; 301. Suction auxiliary motor; 302. Suction roller;
[0024] 4. Exhaust hood fastener; 401. Exhaust control fan; 402. Exhaust bellows;
[0025] 5. Flattening auxiliary parts; 501. Flattening mounting plate; 502. Flattening motor; 503. Rotating auxiliary roller; 504. Flattening threaded protrusion. DETAILED DESCRIPTION
[0026] The implementation of the utility model is further described in detail below in conjunction with the drawings and examples.
[0027] Embodiment 1: As shown in the attached Figure 1 To Attachment Figure 6 As shown:
[0028] The utility model provides a non-woven fabric composite device, comprising a mounting support 1, on which a glue spraying auxiliary part 2 is fixedly mounted; on which a suction auxiliary part 3 is fixedly mounted; on which an exhaust hood fastener 4 is attached to the suction auxiliary part 3, and the exhaust hood fastener 4 is fixedly mounted on the mounting support 1; on which a flattening auxiliary part 5 is fixedly mounted; the mounting support 1 comprises: a mounting support plate 101, a support plate frame 1011, a feed roller 102 and an electric heating plate 103, on which the support plate frame 1011 is fixedly welded; on which the support plate 101 is rotatably mounted two feed rollers 102; on which the support plate 101 is rotatably mounted through a bracket; the electric heating plate 103 is fixedly mounted on the support plate frame 1011; and on which a rubber coating is provided.
[0029] In the embodiment of the present disclosure, the mounting support 1 also includes: an extrusion auxiliary roller 104, which is rotatably mounted on the support plate frame 1011; a sponge filling is provided inside the extrusion auxiliary roller 104; the glue spraying auxiliary part 2 includes: a glue spraying mounting plate 201, a glue spraying tube 202 and a glue spraying liquid pump 203, two glue spraying mounting plates 201 are fixedly welded on the mounting support plate 101; two glue spraying tubes 202 are fixedly mounted on the two glue spraying mounting plates 201; and the two glue spraying tubes 202 are provided with a spraying liquid pump on both sides. Nozzle; two glue spraying liquid pumps 203 are provided, and the two glue spraying liquid pumps 203 are respectively fixedly mounted on the glue spraying mounting plate 201 on the front side; the two glue spraying liquid pumps 203 are respectively connected to the two glue spraying pipes 202; the suction auxiliary component 3 includes: a suction auxiliary motor 301 and a suction roller 302, and the suction auxiliary motor 301 is fixedly mounted on the support plate frame 1011; the suction roller 302 is welded on the output shaft of the suction auxiliary motor 301; the suction roller 302 is a central control structure, and the suction roller 302 is provided with a mesh ; The suction roller 302 is rotatably mounted on the mounting support plate 101; the exhaust hood fastener 4 includes: an exhaust control fan 401 and an exhaust bellows 402, and the exhaust control fan 401 is fixedly mounted with the exhaust bellows 402; the exhaust bellows 402 is fixedly mounted on the mounting support plate 101; the exhaust bellows 402 is provided with slots; the exhaust bellows 402 is attached to the suction roller 302; by adopting the exhaust hood fastener 4, the auxiliary cooperation with the suction auxiliary part 3 can be achieved to achieve better penetration by means of negative pressure suction. The non-woven fabric can effectively improve the composite quality of the non-woven fabric. The extrusion auxiliary roller 104 with the internal sponge structure will not cause excessive extrusion to the non-woven fabric, which can effectively ensure that the non-woven fabric is fluffy and has a more reasonable structure. By cooperating with the glue spraying tube 202, internal double-sided glue spraying can be performed, and the glue spraying is more comprehensive. By adopting the mounting support 1, the number of feed rollers 102 can be set according to needs, and the exhaust control fan 401 sucks air, and the exhaust bellows 402 is connected to the suction roller 302 for suction work, thereby improving the seepage effect.
[0030] Embodiment 2: On the basis of embodiment 1, the flattening auxiliary component 5 comprises: a flattening mounting plate 501 and a flattening motor 502, two flattening mounting plates 501 are provided, and the two flattening mounting plates 501 are respectively fixedly installed on the support plate frame 1011; the flattening motor 502 is fixedly installed on the flattening mounting plate 501 on the front side; the flattening auxiliary component 5 also comprises: a rotating auxiliary roller 503 and a flattening threaded protrusion 504, the rotating auxiliary roller 503 is rotatably installed on the two flattening mounting plates 501; two flattening threaded protrusions 504 are provided, and the two flattening threaded protrusions 504 are respectively fixedly installed on the rotating auxiliary On the roller 503; the two flattening threaded protrusions 504 are respectively rubber soft structures. By adopting the set flattening auxiliary part 5, the flattening work can be assisted, and the wrinkles on the non-woven fabric can be removed by utilizing its own threaded structure to ensure that the non-woven fabric after winding can be flatter. The flattening work of this structure will not affect the composite efficiency of the non-woven fabric. The structure is more reasonable and the flattening and drying method is adopted, which can be more conducive to shaping and further ensure the processing quality of the non-woven fabric. The flattening threaded protrusion 504 rotates, and utilizes its own threaded mechanism and friction to achieve the effect of pulling and flattening.
[0031] Working principle of this embodiment: In the utility model, firstly, the non-woven fabric is passed through the top of the suction roller 302 and driven to be wound up by an external winding roller. During the process, the glue spraying hose 202 is pumped down by the glue spraying glue pump 203 to continuously spray glue on both sides. If three layers are compounded, the two glue spraying hoses 202 spray at the same time. The suction roller 302 is driven by the suction auxiliary motor 301 to rotate and transport the non-woven fabric. During the process, the exhaust control fan 401 sucks air and is connected to the suction roller 302 through the exhaust bellows 402 to perform suction work, thereby improving the liquid seepage effect. The compounding processing is realized by simply limiting the flexible pressing of the extrusion auxiliary roller 104, and then the rotation auxiliary roller 503 is driven to rotate by the flattening motor 502 to drive the flattening threaded protrusion 504 to rotate. The threaded mechanism itself is utilized, and the friction force is utilized to realize the driving of the two sides of the non-woven fabric to expand outward to realize the effect of pulling and leveling. During the process, the electric heating plate 103 is continuously heated and dried, and finally the compounded non-woven fabric is wound up, and the structure is simpler and more reasonable.
[0032] In this article, there are a few points to note:
[0033] 1. The drawings of the embodiments of the present disclosure only involve structures related to the embodiments of the present disclosure, and other structures may refer to general designs.
[0034] 2. In the absence of conflict, the embodiments of the present disclosure and the features therein may be combined with each other to obtain new embodiments.
[0035] The above are only specific embodiments of the present disclosure, but the protection scope of the present disclosure is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed in the present disclosure, which should be included in the protection scope of the present disclosure. Therefore, the protection scope of the present disclosure should be based on the protection scope of the claims.
Claims
1. A nonwoven fabric composite device, comprising a mounting support (1), on which a glue spraying auxiliary component (2) is fixedly mounted; characterized in that: A suction auxiliary component (3) is fixedly mounted on the mounting support (1); an exhaust hood fastener (4) is attached to the suction auxiliary component (3), and the exhaust hood fastener (4) is fixedly mounted on the mounting support (1); a flattening auxiliary component (5) is fixedly mounted on the mounting support (1); the mounting support (1) comprises: a mounting support plate (101), a support plate frame (1011), a feed roller (102) and an electric heating plate (103), and a support plate frame (1011) is fixedly welded on the mounting support plate (101); two feed rollers (102) are rotatably mounted on the mounting support plate (101) via a bracket; the electric heating plate (103) is fixedly mounted on the support plate frame (1011); and a rubber coating is provided on the electric heating plate (103).
2. A nonwoven composite device according to claim 1, characterized in that: The mounting support (1) further comprises: an extrusion auxiliary roller (104), wherein the extrusion auxiliary roller (104) is rotatably mounted on the support plate frame (1011); and a sponge filling is provided inside the extrusion auxiliary roller (104).
3. A nonwoven composite device according to claim 1, characterized in that: The glue spraying auxiliary component (2) comprises: a glue spraying installation plate (201), a glue spraying tube (202) and a glue spraying liquid pump (203); two glue spraying installation plates (201) are fixedly welded on the installation support plate (101); two glue spraying tubes (202) are fixedly sleeved on the two glue spraying installation plates (201); nozzles are provided on the front and back sides of the two glue spraying tubes (202); two glue spraying liquid pumps (203) are provided, and the two glue spraying liquid pumps (203) are respectively fixedly installed on the front glue spraying installation plate (201); the two glue spraying liquid pumps (203) are respectively connected to the two glue spraying tubes (202).
4. A nonwoven composite device according to claim 1, characterized in that: The suction auxiliary component (3) comprises: a suction auxiliary motor (301) and a suction roller (302); the suction auxiliary motor (301) is fixedly mounted on the support plate frame (1011); a suction roller (302) is welded on the output shaft of the suction auxiliary motor (301); the suction roller (302) is a central control structure, and a mesh is provided on the suction roller (302); the suction roller (302) is rotatably mounted on the mounting support plate (101).
5. A nonwoven fabric composite device according to claim 4, characterized in that: The exhaust hood fastener (4) comprises: an exhaust control fan (401) and an exhaust bellows (402); the exhaust control fan (401) is fixedly mounted with the exhaust bellows (402); the exhaust bellows (402) is fixedly mounted on the mounting support plate (101); the exhaust bellows (402) is provided with slots; and the exhaust bellows (402) is attached to the suction roller (302).
6. A nonwoven fabric composite device according to claim 1, characterized in that: The flattening auxiliary component (5) comprises: a flattening mounting plate (501) and a flattening motor (502); two flattening mounting plates (501) are provided, and the two flattening mounting plates (501) are respectively fixedly mounted on the support plate frame (1011); and the flattening motor (502) is fixedly mounted on the flattening mounting plate (501) on the front side.
7. A nonwoven composite device according to claim 6, characterized in that: The flattening auxiliary component (5) further comprises: a rotating auxiliary roller (503) and a flattening threaded protrusion (504), wherein the rotating auxiliary roller (503) is rotatably mounted on two flattening mounting plates (501); two flattening threaded protrusions (504) are provided, and the two flattening threaded protrusions (504) are respectively fixedly mounted on the rotating auxiliary roller (503); and the two flattening threaded protrusions (504) are respectively rubber soft structures.