Multi-station rotary horizontal pressing mechanism
By designing a multi-station rotating horizontal pressing mechanism, the problems of easy fatigue and low efficiency of pressing methods of processing personnel are solved, the standard of pressing materials and the improvement of pressing efficiency are achieved, and the competitiveness of the enterprise is improved.
Patent Information
- Application Number
- CN202420521516.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-18
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-03-18
AI Technical Summary
The pressing method of processing personnel in the prior art is prone to fatigue and low pressing efficiency, resulting in poor product quality and affecting the competitiveness of the enterprise.
Design a multi-station rotating horizontal pressing mechanism, including a mechanism body, a controller, a indexing rotary material mechanism and a pressing component, transfer the material to the underpressing component through the indexing rotary material mechanism, and pressing using the pressing component materials, reduce the working strength of processing personnel and ensure the uniform standards of pressing materials.
It effectively reduces the working intensity of processing personnel, ensures the unified standard of pressing materials, improves the pressing efficiency, and improves the competitiveness of the enterprise.
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Figure CN222449090U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of 3C product production, in particular to a multi-station rotary horizontal pressing mechanism. Background Art
[0002] With the continuous development of 3C products, 3C products are becoming more and more popular. During the product production process, pressing and assembly is one of the common processes in the production process.
[0003] Since the existing pressing methods are all manual pressing methods, and since manual pressing requires continuous force, the pressing efficiency is low and it also accelerates the fatigue of the processing personnel. Moreover, after a long period of operation, the manual pressing force is not uniform, which can easily cause poor product quality problems and is not conducive to improving the competitiveness of the enterprise. Utility Model Content
[0004] In order to solve the problems in the prior art, the utility model provides a multi-station rotary horizontal pressing mechanism, which solves the problems of easy fatigue and low pressing efficiency of the pressing method of processing personnel in the prior art.
[0005] The utility model discloses a multi-station rotary horizontal pressing mechanism, comprising a mechanism body, on which a controller, a dividing rotating mechanism and a pressing assembly are arranged, the dividing rotating mechanism is provided with a tray assembly, on which a plurality of groups of station carriers are arranged, the dividing rotating mechanism can move the plurality of groups of station carriers one by one to the bottom of the pressing assembly, and the pressing assembly can press materials in the station carriers.
[0006] The utility model is further improved in that an incoming material sensor and a plurality of fixed suction cups are arranged in the work station carrier. The incoming material sensor can efficiently identify whether there is material in the work station carrier, and the fixed suction cup can adsorb and fix the material in the work station carrier.
[0007] The utility model is further improved in that a placing groove for placing materials is arranged on the work station carrier, and a material taking notch is arranged on the side of the placing groove, and the material taking notch can facilitate taking out the materials from the placing groove.
[0008] The utility model is further improved, the shape of the placement groove is a round rectangle, the number of fixed suction cups is five, the five fixed suction cups are respectively a first fixed suction cup, a second fixed suction cup, a third fixed suction cup, a fourth fixed suction cup and a fifth fixed suction cup, the first fixed suction cup, the second fixed suction cup, the third fixed suction cup and the fourth fixed suction cup are respectively arranged at the four corners of the placement groove, and the fifth fixed suction cup is arranged at the center of the placement groove.
[0009] The utility model is further improved that the material pressing assembly comprises a material pressing driving device and a pressing plate assembly, and the pressing plate assembly is arranged at the moving end of the material pressing driving device.
[0010] The utility model is further improved in that the number of the pressing drive devices is two groups, the pressing plate assembly includes a connecting mounting plate and a contouring pressing plate, the two groups of pressing drive devices are respectively arranged at both ends of the connecting mounting plate, and the two groups of pressing drive devices can synchronously drive the contouring pressing plate to lift and lower.
[0011] The utility model is further improved in that a switch control, a timer and a reset switch are arranged on the controller.
[0012] The utility model is further improved in that two groups of carrying handles are arranged on the mechanism body, and the two groups of carrying handles are respectively arranged at two ends of the mechanism body.
[0013] The utility model is further improved. The mechanism body includes a mechanism main shell and a mechanism upper cover. One side of the mechanism main shell is hinged to one side of the mechanism upper cover. An unpacking buckle is provided on the mechanism main shell. An unpacking card block cooperating with the unpacking buckle is provided on the mechanism upper cover. The unpacking buckle is connected with the unpacking card block by a buckle.
[0014] The utility model is further improved in that a supporting foot pad is arranged at the lower end of the mechanism main body.
[0015] Compared with the prior art, the beneficial effects of the utility model are as follows: the utility model provides a multi-station rotary horizontal pressing mechanism, which can effectively solve the problems of fatigue and low pressing efficiency in the pressing method of processing personnel in the prior art. By using the equipment, the material is placed in the station carrier, and then the material is transferred to the bottom of the pressing component through the indexing rotary mechanism, and the material is pressed by the pressing component, which effectively reduces the work intensity of the processing personnel, ensures the uniformity of the pressing standards, effectively controls the yield rate, and through the alternating cooperation of multiple groups of station carriers, can effectively improve the pressing efficiency, to a certain extent improve the competitiveness of the enterprise. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the solutions in the present invention or the prior art, a brief introduction is given below to the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0017] Figure 1 It is a schematic diagram of the overall structure of the multi-station rotary horizontal pressing mechanism;
[0018] Figure 2 for Figure 1 Schematic diagram of the structure from another perspective. DETAILED DESCRIPTION
[0019] Unless otherwise defined, all technical and scientific terms used in the present invention have the same meanings as those generally understood by technicians in the technical field of the present invention; the terms used in the specification of the present invention in the application are only for the purpose of describing specific embodiments and are not intended to limit the present invention; the terms "including" and "having" and any variations thereof in the specification and claims of the present invention and the above-mentioned drawings are intended to cover non-exclusive inclusions. The terms "first", "second", etc. in the specification and claims of the present invention or the above-mentioned drawings are used to distinguish different objects, rather than to describe a specific order.
[0020] Reference to "embodiments" in the present invention means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present invention. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described in the present invention may be combined with other embodiments.
[0021] In order to enable those skilled in the art to better understand the solution of the utility model, the technical solution in the embodiments of the utility model will be clearly and completely described below in conjunction with the accompanying drawings.
[0022] like Figure 1 and Figure 2 As shown, the utility model is a multi-station rotary horizontal pressing mechanism, including a mechanism body 1, on which a controller, a dividing and rotating mechanism and a pressing assembly are arranged, and a tray assembly 2 is arranged on the moving end of the dividing and rotating mechanism, and a plurality of groups of station carriers 3 are arranged on the tray assembly 2.
[0023] The indexing and rotating mechanism can move multiple groups of station carriers 3 one by one to the bottom of the pressing assembly. After moving to the bottom, the materials in the station carriers 3 can be pressed through the setting of the pressing assembly.
[0024] An incoming material sensor 31 and a plurality of fixed suction cups 32 are arranged in the work station carrier 3 .
[0025] By setting the incoming material sensor 31, it is possible to efficiently identify whether there is material in the work station carrier 3 and determine whether to perform a pressing operation. When the presence of material is detected, the fixed suction cup 32 can effectively adsorb and fix the material in the work station carrier 3.
[0026] The workstation carrier 3 is provided with a placement slot for placing materials, and a material taking notch 33 is provided on the side of the placement slot. Through the setting of the material taking notch 33, the materials can be conveniently taken out from the placement slot.
[0027] The placement groove is in the shape of a circular rectangle, and the number of the fixed suction cups 32 is five, and the five fixed suction cups 32 are respectively a first fixed suction cup, a second fixed suction cup, a third fixed suction cup, a fourth fixed suction cup and a fifth fixed suction cup. The first fixed suction cup, the second fixed suction cup, the third fixed suction cup and the fourth fixed suction cup are respectively arranged at the four corners of the placement groove, and the fifth fixed suction cup is arranged at the center of the placement groove.
[0028] The cooperation of the first fixed suction cup, the second fixed suction cup, the third fixed suction cup, the fourth fixed suction cup and the fifth fixed suction cup can make the material more stable in the placement groove.
[0029] The material pressing assembly comprises a material pressing driving device 4 and a pressing plate assembly 5 , wherein the pressing plate assembly 5 is arranged at the moving end of the material pressing driving device 4 .
[0030] There are two groups of press drive devices 4, and the pressure plate assembly 5 includes a connecting mounting plate and a contoured pressure plate. The two groups of press drive devices 4 are respectively arranged at both ends of the connecting mounting plate. The two groups of press drive devices 4 can synchronously drive the contoured pressure plate to lift and lower, thereby improving the stability of the lifting and lowering of the contoured pressure plate and improving the accuracy of pressing. The force exerted at both ends makes the pressing force more uniform.
[0031] The material pressing driving device 4 is a cylinder.
[0032] The controller is provided with a switch control 6, a timer and a reset switch 7. The timer can set the pressing time according to the operator's needs and count down, thereby improving the user experience.
[0033] Two groups of carrying handles 8 are provided on the mechanism body 1 , and the two groups of carrying handles 8 are respectively provided at two ends of the mechanism body 1 .
[0034] The two sets of carrying handles 8 can facilitate the carrying of the multi-station rotary horizontal pressing mechanism.
[0035] The mechanism body 1 includes a mechanism main shell and a mechanism upper cover. One side of the mechanism main shell is hinged to one side of the mechanism upper cover. An unpacking buckle 11 is provided on the mechanism main shell. An unpacking block that cooperates with the unpacking buckle 11 is provided on the mechanism upper cover. The unpacking buckle 11 is connected with the unpacking block by buckle.
[0036] The snap-on connection makes it easier for subsequent maintenance personnel to maintain the equipment and improves the user experience.
[0037] A support pad is provided at the lower end of the mechanism body 1, and the provision of the support pad can provide a certain support and anti-slip effect.
[0038] The number of workstation carriers 3 is two groups.
[0039] The present embodiment provides a test process of a multi-station rotary horizontal pressing mechanism as follows: The present utility model embodiment provides a processing method that can be realized compared to the existing manual pressing, and has the advantages of high pressing efficiency and high pressing yield rate.
[0040] First, the operator starts the device, clicks the switch control 6, and clicks the reset switch 7 to put the device into the reset standby state;
[0041] The personnel places the product in the workstation carrier 3, and after the incoming material sensor 31 is triggered, the fixed suction cup 32 is vacuum-activated to ensure that the product is placed horizontally;
[0042] The tray assembly 2 rotates 180° counterclockwise, and the product is placed directly under the pressing assembly. After the station carrier 3 reaches the designated position;
[0043] The material pressing drive devices 4 at both ends work synchronously, placing the contoured pressing plate stably above the product, and the timer counts synchronously;
[0044] The operator puts the product into another workstation carrier 3, and after the timer finishes timing, the contour pressing plate rises synchronously with the pressing drive device 4;
[0045] The tray assembly 2 rotates 180° clockwise to unload the pressed product, while another station carrier 3 is transferred to the processing area;
[0046] The above cycle repeats the pressing action.
[0047] From the above, it can be seen that the beneficial effect of the utility model is: the use of its mechanism can effectively solve the problems of fatigue and low pressing efficiency in the pressing method of processing personnel in the prior art. By using this equipment, the material is placed in the work station carrier 3, and the material is transferred to the bottom of the pressing component through the indexing and rotating mechanism. The material is pressed by the pressing component, which effectively reduces the work intensity of the processing personnel, ensures the uniformity of the pressing standards, effectively controls the yield rate, and through the alternating cooperation of multiple groups of work station carriers 3, the pressing efficiency can be effectively improved, which improves the competitiveness of the enterprise to a certain extent.
[0048] The specific implementation methods described above are preferred implementation methods of the present utility model, and are not intended to limit the specific implementation scope of the present utility model. The scope of the present utility model includes but is not limited to the specific implementation methods. All equivalent changes made in accordance with the present utility model are within the protection scope of the present utility model.
Claims
1. A multi-station rotary horizontal pressing mechanism, characterized in that: It includes a mechanism body, on which a controller, a dividing and rotating mechanism and a pressing assembly are arranged, the dividing and rotating mechanism is provided with a tray assembly, the tray assembly is provided with multiple groups of workstation carriers, the dividing and rotating mechanism can move the multiple groups of workstation carriers one by one to the bottom of the pressing assembly, and the pressing assembly can press the materials in the workstation carriers.
2. The multi-station rotary horizontal pressing mechanism according to claim 1, characterized in that: An incoming material sensor and a plurality of fixed suction cups are arranged in the work station carrier. The incoming material sensor can efficiently identify whether there is material in the work station carrier, and the fixed suction cup can adsorb and fix the material in the work station carrier.
3. The multi-station rotary horizontal pressing mechanism according to claim 2, characterized in that: The workstation carrier is provided with a placement slot for placing materials, and a material taking notch is provided on the side of the placement slot, and the material taking notch can facilitate taking materials out of the placement slot.
4. The multi-station rotary horizontal pressing mechanism according to claim 3, characterized in that: The placement groove is in the shape of a circular rectangle, and the number of the fixed suction cups is five, which are respectively a first fixed suction cup, a second fixed suction cup, a third fixed suction cup, a fourth fixed suction cup and a fifth fixed suction cup. The first fixed suction cup, the second fixed suction cup, the third fixed suction cup and the fourth fixed suction cup are respectively arranged at the four corners of the placement groove, and the fifth fixed suction cup is arranged at the center of the placement groove.
5. The multi-station rotary horizontal pressing mechanism according to claim 1, characterized in that: The material pressing assembly comprises a material pressing driving device and a pressing plate assembly, and the pressing plate assembly is arranged at the moving end of the material pressing driving device.
6. The multi-station rotary horizontal pressing mechanism according to claim 5, characterized in that: There are two groups of the pressing drive devices, and the pressing plate assembly includes a connecting mounting plate and a contour pressing plate. The two groups of pressing drive devices are respectively arranged at both ends of the connecting mounting plate, and the two groups of pressing drive devices can synchronously drive the contour pressing plate to move up and down.
7. The multi-station rotary horizontal pressing mechanism according to any one of claims 1 to 6, characterized in that: The controller is provided with a switch control, a timer and a reset switch.
8. The multi-station rotary horizontal pressing mechanism according to any one of claims 1 to 6, characterized in that: The mechanism body is provided with two groups of carrying handles, which are respectively arranged at two ends of the mechanism body.
9. The multi-station rotary horizontal pressing mechanism according to any one of claims 1 to 6, characterized in that: The mechanism body includes a mechanism main shell and a mechanism upper cover, one side of the mechanism main shell is hinged to one side of the mechanism upper cover, the mechanism main shell is provided with an unpacking buckle, the mechanism upper cover is provided with an unpacking card block that cooperates with the unpacking buckle, and the unpacking buckle is connected with the unpacking card block by a buckle.
10. The multi-station rotary horizontal pressing mechanism according to any one of claims 1 to 6, characterized in that: A supporting foot pad is arranged at the lower end of the mechanism body.