Sorting equipment for switch discharge tubes

By designing an automated feeding, measuring and sorting system, the problem of low automation of existing switch discharge tube detection equipment is solved, and efficient automatic measurement and sorting process is realized.

CN222469863UActive Publication Date: 2025-02-14宁波正茂电子有限公司
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Patent Information

Application Number
CN202421096170.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-20
Publication Date
2025-02-14
Estimated Expiration
2034-05-20

AI Technical Summary

Technical Problem

The existing switch discharge tube detection equipment has a low degree of automation and low detection efficiency, mainly because the loading process relies on manual operations.

Method used

A switch discharge tube sorting equipment including a detection platform, a loading device, a measuring device and a loading device are designed. The automatic loading of the switch discharge tube is realized through the vibrating plate and the loading slide mechanism, and the material transfer mechanism will switch the switch. The discharge tube is moved to the measuring device for measurement and is sorted and discharged according to the breakdown voltage.

Benefits of technology

Automatic measurement and sorting of switch discharge tubes is realized, reducing manual investment and improving detection efficiency.

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Abstract

The utility model relates to switch discharge tube sorting equipment, which relates to the field of photoelectric technical equipment, and comprises a detection platform, a feeding device used for feeding switch discharge tubes, a measuring device arranged on the detection platform and used for detecting the switch discharge tubes, and a discharging device used for discharging the switch discharge tubes, the feeding device comprises a vibration disc used for carrying out vibration feeding on the switch discharge tube, a feeding sliding rail mechanism in butt joint with a discharge port of the vibration disc, and a material moving mechanism in butt joint with the tail end of the feeding sliding rail mechanism and used for moving the switch discharge tube to the position close to the measuring device. The switch discharge tubes can be automatically fed and detected through the feeding device, and the detection efficiency of the switch discharge tubes is improved.
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Description

Technical Field

[0001] The present application relates to the field of optoelectronic technology equipment, and in particular to a switching discharge tube sorting device. Background Art

[0002] Switching discharge tubes are mainly used in the automotive industry, so that a certain DC voltage charges the capacitor through the primary RC circuit. When the capacitor voltage is greater than the discharge tube breakdown voltage, the switching discharge tube quickly breaks down, and a high voltage is generated in the secondary through the inductor circuit to trigger the HID lamp. After the switching discharge tube is produced, it needs to be tested for qualification and classified according to the different breakdown voltages of the switching discharge tube.

[0003] The qualified classification test of the switch discharge tube is generally carried out through the detection equipment. The detection equipment of the switch discharge tube generally includes a detection platform, a rack arranged on the detection platform for placing the switch discharge tube, and a detection mechanism slidably arranged on the rack for docking the switch discharge tube. The detection mechanism includes a measuring component for electrically docking with the switch discharge tube and a driving component for installing the measuring component and driving the measuring component to slide vertically. When measuring the switch discharge tube, the driving component drives the measuring component to slide down, so that the measuring component docks with the switch discharge tube and then the breakdown voltage of the switch discharge tube is obtained through detection, and then the classification and unloading are carried out.

[0004] At present, the switching discharge tube needs to be loaded manually, and the switching discharge tube needs to be manually placed on the rack, and then the breakdown voltage of the switching discharge tube is measured by a measuring component, which makes the automation degree of the switching discharge tube detection low and the detection efficiency low. Utility Model Content

[0005] In order to improve the automation level of switch discharge tube detection and classification, the present application provides a switch discharge tube sorting device.

[0006] The present application provides a switch discharge tube sorting device, which adopts the following technical solution:

[0007] The invention comprises a detection platform, a loading device for loading the switch discharge tube, a measuring device placed on the detection platform for detecting the switch discharge tube, and a unloading device for unloading the switch discharge tube. The loading device comprises a vibrating material plate for oscillatingly loading the switch discharge tube, a loading slide rail mechanism docked with the discharge port of the vibrating material plate, and a moving mechanism docked with the end of the loading slide rail mechanism and used for moving the switch discharge tube to a position close to the measuring device.

[0008] By adopting the above technical scheme, when the switch discharge tube sorting equipment is used to detect and sort the switch discharge tube, the switch discharge tube placed in the vibration material tray is oscillated and loaded onto the loading slide rail mechanism, and then the switch discharge tube on the loading slide rail mechanism slides to the material transfer mechanism, the switch discharge tube is moved to the measuring device by the material transfer mechanism, the switch discharge tube is measured by the measuring device, and then the switch discharge tube is classified and unloaded according to the breakdown voltage. This process realizes automatic measurement and sorting of the switch discharge tube, thereby reducing the input of labor and improving the efficiency of switch discharge tube detection.

[0009] Optionally, the loading slide rail mechanism includes a slide rail member docked with the discharge port of the vibrating material disk and a support frame for fixing the slide rail member on the detection platform, and the slide rail member is provided with a slide guide surface for the switch discharge tube to slide and abut, and the slide guide surface is arranged inclined downward.

[0010] By adopting the above technical solution, after the switch discharge tube is discharged through the vibrating material disk, the switch discharge tube slides down through the slide rail, slides across the slide guide surface and then falls onto the material transfer mechanism, thereby realizing the directional dropping of the switch discharge tube, thereby facilitating the material transfer mechanism to move the switch discharge tube to the measuring device.

[0011] Optionally, the feeding slide rail mechanism also includes a limiting pressure piece installed on the support frame and arranged above the slide rail member and abutting against the switch discharge tube.

[0012] By adopting the above technical solution, when the switch discharge tube falls downward through the slide rail member, the limiting pressure member abuts against the top of the switch discharge tube, thereby limiting the switch discharge tube by the limiting pressure member, thereby reducing the switch discharge tube from deviating from the slide guide surface when sliding off the slide rail member.

[0013] Optionally, the material transfer mechanism includes a material transfer tray that is slidably supported under the loading slide rail mechanism and is used for placing the switch discharge tubes at intervals, and a first driving member that is used to drive the material transfer tray to slide horizontally.

[0014] By adopting the above technical solution, when the switch discharge tube is moved to the measuring device by the material transfer mechanism, the switch discharge tube falls onto the material transfer tray, and the material transfer tray moves toward the measuring device under the drive of the first driving member, thereby realizing the material transfer of the switch discharge tube.

[0015] Optionally, the material transfer tray is provided with a limiting groove for clamping the switch discharge tube.

[0016] By adopting the above technical solution, when the switch discharge tube is moved by the material moving mechanism, the switch discharge tube is clamped in the limiting groove on the material moving tray, so that the switch discharge tube can be limited by the limiting groove, thereby reducing the switch discharge tube from slipping off the material moving tray.

[0017] Optionally, the measuring device includes a detection component vertically slidably arranged on the material transfer tray and a second driving member arranged on the detection platform for driving the detection component to slide vertically, and the detection component includes a mounting seat fixedly connected to the second driving member and a detection clamp arranged on the mounting seat and corresponding one to one with the limiting grooves on the material transfer tray.

[0018] By adopting the above technical solution, when the measuring device is used to measure the switch discharge tube on the material transfer tray, the second driving member drives the detection component to slide downward, and the switch discharge tube is clamped for detection by the detection claws on the detection component, thereby facilitating the detection and classification of the switch discharge tubes one by one.

[0019] Optionally, the detection platform is provided with a discharge port for the switch discharge tube to fall below the detection component, and the discharge device is received below the discharge port.

[0020] By adopting the above technical solution, when the switch discharge tube has passed the inspection of the detection component, the detection clamp releases the switch discharge tube, so that the switch discharge tube falls from the discharge port on the detection platform and then falls into the discharge device.

[0021] Optionally, the material discharge device includes a receiving hopper rotatably arranged below the material discharge port for receiving the switch discharge tube and a material drop tray received below the material receiving hopper, and a partition plate is arranged in the material drop tray to divide the space of the material drop tray.

[0022] By adopting the above technical solution, after the switch discharge tube falls from the discharge port on the detection platform, the receiving hopper is received under the discharge port, and the switch discharge tube falls into the receiving hopper. The receiving hopper rotates to pour the switch discharge tube into the drop tray. Since the partition plate divides the drop tray into multiple areas, the switch discharge tube can be classified and collected according to the breakdown voltage of the switch discharge tube.

[0023] In summary, the present application includes at least one of the following beneficial technical effects:

[0024] The present application includes a detection platform, a loading device, a measuring device and a unloading device. The switch discharge tube is moved to the measuring device by a material moving mechanism, the switch discharge tube is measured by the measuring device, and then the switch discharge tube is classified and unloaded according to the breakdown voltage. This process realizes the automatic measurement and sorting of the switch discharge tube.

[0025] The feeding slide rail mechanism of the present application includes a slide rail member and a support frame. The slide rail member is provided with a slide guide surface. The switch discharge tube slides down through the slide rail member, slides over the slide guide surface and then falls onto the material transfer mechanism, thereby realizing directional drop of the switch discharge tube.

[0026] The material transfer mechanism of the present application includes a material transfer tray and a first driving member for driving the material transfer tray to slide horizontally. The switch discharge tube falls onto the material transfer tray, and the material transfer tray moves toward the measuring device under the drive of the first driving member, thereby realizing the material transfer of the switch discharge tube. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 The overall structure of a switch discharge tube sorting device according to an embodiment of the present application is shown in FIG. Figure 1 .

[0028] Figure 2 It is a schematic diagram of the switch discharge tube structure of a switch discharge tube sorting device in an embodiment of the present application.

[0029] Figure 3 The overall structure of a switch discharge tube sorting device according to an embodiment of the present application is shown in FIG. Figure 2 .

[0030] Figure 4 yes Figure 3 Enlarged view at A.

[0031] Figure 5 It is a partial cross-sectional view of a switch discharge tube sorting device according to an embodiment of the present application.

[0032] Explanation of the reference numerals in the accompanying drawings: 1. Detection platform; 11. Feeding port; 2. Feeding device; 21. Vibrating material tray; 22. Feeding slide rail mechanism; 221. Slide rail member; 2211. Slide guide surface; 222. Support frame; 223. Limiting pressure member; 23. Material shifting mechanism; 231. Material shifting tray; 2311. Limiting groove; 2312. Positioning groove; 232. First driving member; 3. Measuring device; 31. Detection component; 311. Mounting seat; 312. Detection clamp; 32. Second driving member; 4. Feeding device; 41. Material receiving hopper; 42. Feeding tray; 421. Partition plate; 5. Switch discharge tube; 51. Porcelain tube body; 52. Electrode lead. DETAILED DESCRIPTION

[0033] The following is combined with Figure 1-5 This application is described in further detail.

[0034] The present application embodiment discloses a switch discharge tube sorting device. Figure 1The switch discharge tube sorting equipment includes a detection platform 1, a loading device 2 for loading the switch discharge tube 5, a measuring device 3 placed on the detection platform 1 for detecting the switch discharge tube 5, and a unloading device 4 for unloading the switch discharge tube 5.

[0035] See also Figure 2 In this embodiment, the switch discharge tube 5 includes a porcelain tube body 51 and electrode leads 52 connected to both ends of the porcelain tube body 51 .

[0036] See also Figure 3 The feeding device 2 includes a vibrating material tray 21 for vibrating and feeding the switch discharge tube 5, a feeding slide rail mechanism 22 docked with the discharge port of the vibrating material tray 21, and a moving mechanism 23 docked with the end of the feeding slide rail mechanism 22 and used to move the switch discharge tube 5 to a position close to the measuring device 3. In this embodiment, the vibrating material tray 21 is set as a conventional feeding tray, which will not be described in detail here.

[0037] See also Figure 3 The feeding slide rail mechanism 22 includes a slide rail member 221 docked with the discharge port of the vibrating material disc 21 and a support frame 222 for fixing the slide rail member 221 on the detection platform 1. The slide rail member 221 is provided with a slide guide surface 2211 for the switch discharge tube 5 to slide and abut against, and the slide guide surface 2211 is arranged obliquely downward. In this embodiment, the slide rail member 221 is arranged as a strip track arranged obliquely downward, and the slide guide surface 2211 is the top side surface of the slide rail member 221 and slides and abuts against the switch discharge tube 5. The support frame 222 is adjustably installed on the detection platform 1, and the slide rail member 221 is fixedly connected to the support frame 222. After the switch discharge tube 5 is discharged through the vibrating material disk 21, the switch discharge tube 5 slides down through the slide rail 221, slides over the slide guide surface 2211 and then falls onto the material transfer mechanism 23, thereby achieving directional dropping of the switch discharge tube 5, thereby facilitating the material transfer mechanism 23 to move the switch discharge tube 5 to the measuring device 3.

[0038] See also Figure 3 The loading slide rail mechanism 22 further includes a limiting pressure piece 223 installed on the support frame 222 and arranged above the slide rail member 221 and abutting against the switch discharge tube 5. In this embodiment, the limiting pressure piece 223 is fixedly installed on the support frame 222, and the limiting pressure piece 223 is arranged corresponding to the slide rail member 221 and is arranged to be tilted downward, and a guide gap for the switch discharge tube 5 to slide and fall is reserved between the limiting pressure piece 223 and the slide rail member 221. When the switch discharge tube 5 falls downward through the slide rail member 221, the limiting pressure piece 223 abuts against the switch discharge tube 5, so that the switch discharge tube 5 can be limited by the limiting pressure piece 223, thereby reducing the occurrence of the switch discharge tube 5 deviating from the slide guide surface 2211 when sliding off the slide rail member 221.

[0039] See also Figure 3 The material transfer mechanism 23 includes a material transfer tray 231 that is slidably connected to the bottom of the loading slide rail mechanism 22 and is used for placing the switch discharge tube 5 at intervals, and a first driving member 232 that is used to drive the material transfer tray 231 to slide horizontally. In this embodiment, the material transfer tray 231 is configured as a bar chuck that is connected to the bottom of the slide rail member 221, and the first driving member 232 is configured as a linear module. When the switch discharge tube 5 is moved to the measuring device 3 by the material transfer mechanism 23, the switch discharge tube 5 falls onto the material transfer tray 231, and the material transfer tray 231 moves toward the measuring device 3 under the drive of the first driving member 232, thereby realizing the material transfer of the switch discharge tube 5.

[0040] See also Figure 4 , a limiting groove 2311 for the switch discharge tube 5 to be clamped is provided on the material transfer tray 231. In this embodiment, a plurality of limiting grooves 2311 are provided at intervals from left to right on the material transfer tray 231, thereby allowing a plurality of switch discharge tubes 5 to be clamped in. The limiting groove 2311 on the material transfer tray 231 is used for the porcelain tube body 51 of the switch discharge tube 5 to be clamped in, and a positioning groove 2312 for the electrode lead 52 of the switch discharge tube 5 to be clamped in is provided on the material transfer tray 231. When the switch discharge tube 5 is transferred by the material transfer mechanism 23, the switch discharge tube 5 is clamped in the limiting groove 2311 on the material transfer tray 231, thereby limiting the switch discharge tube 5 by the limiting groove 2311, thereby reducing the occurrence of the switch discharge tube 5 slipping off the material transfer tray 231.

[0041] See also Figure 3 The measuring device 3 includes a detection component 31 vertically slidably arranged on the material transfer tray 231 and a second driving member 32 arranged on the detection platform 1 for driving the detection component 31 to slide vertically. The detection component 31 includes a mounting seat 311 for fixedly connecting with the second driving member 32 and a detection clamp 312 arranged on the mounting seat 311 and arranged one-to-one with the limiting groove 2311 on the material transfer tray 231. In this embodiment, the second driving member 32 is configured as a vertically arranged linear module, and the detection clamp 312 can clamp or release the switch discharge tube 5. When the measuring device 3 is used to measure the switch discharge tube 5 on the material transfer tray 231, the second driving member 32 drives the detection component 31 to slide downward, and the switch discharge tube 5 is clamped and detected by the detection clamp 312 on the detection component 31, so that the switch discharge tube 5 can be easily detected and classified one by one.

[0042] See also Figure 5 The detection platform 1 is provided with a feeding port 11 for the switch discharge tube 5 to fall below the detection assembly 31. The feeding device 4 is received below the feeding port 11. After the switch discharge tube 5 has passed the detection of the detection assembly 31, the detection clamp 312 releases the switch discharge tube 5, so that the switch discharge tube 5 falls from the feeding port 11 on the detection platform 1, and then falls into the feeding device 4.

[0043] See also Figure 5 The unloading device 4 includes a receiving hopper 41 rotatably arranged below the unloading port 11 for receiving the switch discharge tube 5 and a drop tray 42 received below the receiving hopper 41. A partition plate 421 is arranged in the drop tray 42 to divide the space of the drop tray 42. In this embodiment, a rotating motor connected to the receiving hopper 41 is arranged on the side of the detection platform 1, and the partition plate 421 divides the drop tray 42 into a plurality of material collection spaces. After the switch discharge tube 5 falls from the unloading port 11 on the detection platform 1, the receiving hopper 41 is received below the unloading port 11, and the switch discharge tube 5 falls into the receiving hopper 41. The receiving hopper 41 rotates to pour the switch discharge tube 5 into the drop tray 42. Since the partition plate 421 divides the drop tray 42 into a plurality of areas, the switch discharge tube 5 can be classified and collected according to the breakdown voltage of the switch discharge tube 5.

[0044] The implementation principle of a switch discharge tube sorting device in the embodiment of the present application is:

[0045] When the switch discharge tube 5 is inspected and sorted by the switch discharge tube sorting device, the switch discharge tube 5 placed in the vibrating material tray 21 is oscillated and loaded onto the loading slide rail mechanism 22, and then the switch discharge tube 5 on the loading slide rail mechanism 22 slides onto the material transfer mechanism 23, and the switch discharge tube 5 is moved to the measuring device 3 by the material transfer mechanism 23, and the switch discharge tube 5 is measured by the measuring device 3, and then the switch discharge tube 5 is classified and unloaded according to the breakdown voltage. This process realizes the automatic measurement and sorting of the switch discharge tube 5.

[0046] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A switch discharge tube sorting device, characterized in that: It comprises a detection platform (1), a loading device (2) for loading a switch discharge tube (5), a measuring device (3) placed on the detection platform (1) for detecting the switch discharge tube (5), and a unloading device (4) for unloading the switch discharge tube (5), wherein the loading device (2) comprises a vibrating material plate (21) for vibrating and loading the switch discharge tube (5), a loading slide rail mechanism (22) docked with a material outlet of the vibrating material plate (21), and a moving mechanism (23) docked with the end of the loading slide rail mechanism (22) and used for moving the switch discharge tube (5) to a position close to the measuring device (3); The loading slide rail mechanism (22) comprises a slide rail member (221) docked with a material outlet of the vibrating material plate (21) and a support frame (222) for fixing the slide rail member (221) on the detection platform (1); the slide rail member (221) is provided with a slide guide surface (2211) for the switch discharge tube (5) to slide and abut against; the slide guide surface (2211) is arranged to be inclined downward.

2. A switch discharge tube sorting device according to claim 1, characterized in that: The loading slide rail mechanism (22) further comprises a limiting pressure piece (223) mounted on the support frame (222) and arranged above the slide rail piece (221) and abutting against the switch discharge tube (5).

3. The switch discharge tube sorting device according to claim 1, characterized in that: The material transfer mechanism (23) comprises a material transfer tray (231) slidably supported below the material loading slide rail mechanism (22) and used for placing the switch discharge tubes (5) at intervals, and a first driving member (232) used for driving the material transfer tray (231) to slide horizontally.

4. The switch discharge tube sorting device according to claim 3, characterized in that: The material transfer plate (231) is provided with a limiting groove (2311) for clamping the switch discharge tube (5).

5. The switch discharge tube sorting device according to claim 4, characterized in that: The measuring device (3) comprises a detection component (31) vertically slidably arranged on the material transfer tray (231) and a second driving member (32) arranged on the detection platform (1) for driving the detection component (31) to vertically slide, the detection component (31) comprising a mounting seat (311) for fixedly connecting to the second driving member (32) and a detection clamping claw (312) arranged on the mounting seat (311) and arranged in a one-to-one correspondence with the limiting groove (2311) on the material transfer tray (231).

6. The switch discharge tube sorting device according to claim 5, characterized in that: The detection platform (1) is provided with a discharge port (11) below the detection component (31) for the switch discharge tube (5) to fall, and the discharge device (4) is received below the discharge port (11).

7. The switch discharge tube sorting device according to claim 6, characterized in that: The material discharge device (4) comprises a receiving hopper (41) rotatably arranged below the material discharge port (11) for receiving the switch discharge tube (5), and a material discharge tray (42) received below the receiving hopper (41), wherein a partition plate (421) is arranged in the material discharge tray (42) for dividing the space of the material discharge tray (42).