Inclined preimpregnation device with flat scraper

By adopting a flat scraper inclined prepreg device, the structure is simplified and material conveying is realized through the inclined shell and conveying chain, the problems of complex structure and high cost of existing prepreg devices are solved, and efficient and low-cost prepreg is achieved Effect.

CN222517771UActive Publication Date: 2025-02-25MYANDE GRP CO LTD
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Patent Information

Application Number
CN202420419751.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-05
Publication Date
2025-02-25
Estimated Expiration
2034-03-05

AI Technical Summary

Technical Problem

The existing prepreg devices have complex structures, are difficult to manufacture, are costly, and have problems such as risk of material plugging, mechanical wear and high maintenance costs.

Method used

Adopt a flat scraper inclined prepreg device to simplify the structure, cancel the horizontal section and bending section, use an integral inclined shell, install the head shaft and the tail shaft, realize material transportation through the conveying chain and material push scraper, and set up material separation Cone and impeller feeders to ensure even feeding.

Benefits of technology

The pre-impregnation effect is achieved with a simple structure, low manufacturing cost, large production capacity, low failure rate and good safety, reducing the swelling time of subsequent leaching equipment and improving the extraction efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a flat scraper inclined preimpregnation device, which is characterized in that a flat shell is inclined to the ground, the upper end of the flat shell is a head end and is provided with a head shaft along the breadth direction, the lower end of the flat shell is a tail end and is provided with a tail shaft along the breadth direction, the head shaft is provided with a head shaft chain wheel, and the tail shaft is provided with a tail shaft chain wheel; a conveying chain is wrapped between the head shaft chain wheel and the tail shaft chain wheel, a partition plate is arranged below the upper layer chain, and a plurality of material pushing scrapers are evenly fixed in the length direction of the conveying chain. The upper part of the top wall of the flat shell is provided with a presoaking feed port which is erected upwards, and a discharge port is arranged below the head end of the flat shell; the presoaking feed port extends in the full-breadth direction, the side wall of the presoaking feed port is connected with a solvent inlet, an impeller feeder is installed above the presoaking feed port, and a storage box extending upwards is installed above the impeller feeder; and a gas phase opening is formed in a part, higher than the solvent soaking line, of the top wall of the flat shell. The device is simple in structure, low in manufacturing cost, high in productivity, low in failure rate and good in safety.
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Description

Technical Field

[0001] The utility model relates to a prepreg device, in particular to a flat scraper inclined prepreg device, belonging to the technical field of extraction equipment. Background Art

[0002] White bean slices are usually pre-soaked before entering the extractor, the purpose is to allow the white bean slices to fully absorb moisture and expand, so that their volume does not change substantially in the extractor, to prevent the solvent penetration channel between the bean slices from being blocked or narrowed due to their volume expansion, causing the extraction mass transfer process to slow down or stop. Most of the pre-soaking devices in the prior art are spiral pre-soaking devices or scraper pre-soaking devices with curved sections.

[0003] The Chinese invention patent application with the publication number CN111375225A discloses an immersion swelling extractor and a method of using the same, including a head section, a draining section, a curved section, a swelling extraction section, a closed space formed by a tail section, a transmission device and a push plate; the swelling extraction section is provided with a feed inlet and a liquid inlet; a partition is provided in the swelling extraction section to divide the swelling extraction section and the draining section into an upper cavity and a lower cavity; the push plate is provided in the immersion swelling extractor and driven by the transmission device, and a discharge port is provided at the lower part of the draining section. Its main structure is an embedded scraper conveyor type, with a relatively long straight section at the tail, and the scraper machine trough is divided into upper and lower layers, the upper layer is fed and soaked, and is turned over once at the tail wheel to continue soaking, and moves upward along the bottom plate until it is discharged from the device.

[0004] The above technical solutions and prior art have the following defects: 1. The horizontal section + curved section + inclined section splicing method is adopted, which has a complex structure, increases the manufacturing difficulty, and is not conducive to the large-scale equipment;

[0005] 2. The screw conveyor is used to extend the feeding along the width direction, which has a complex structure, increases costs, and has the risk of blocking;

[0006] 3. The horizontal straight section formed by the swelling extraction section and the tail section is too long, the chain traction force is large, the chain sag becomes smaller, and after being tightened, friction occurs with the inscribed arc of the scraper curved section, resulting in unnecessary mechanical wear and prone to failure;

[0007] 4. The tail shaft is immersed in the extraction liquid, the shaft seal structure is complex, the manufacturing cost is high, and it is still easy to be damaged and cause the leakage of toxic extraction solvent;

[0008] 5. The head shaft drive mechanism is chain driven, which is inconvenient to tension. After tensioning the conveyor chain, it is necessary to open the guard to adjust the transmission chain. There are many wearing parts and high maintenance costs.

[0009] 6. The conveying scraper has a whole plate open hole structure. Although there are many holes, there is still a risk of clogging, and it is difficult to clean. The overflow device is also prone to clogging, and there is a risk of bringing the pre-impregnation solvent into the extractor. Utility Model Content

[0010] The purpose of this section is to summarize some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the specification abstract and utility model name of this application to avoid blurring the purpose of this section, specification abstract and utility model name, and such simplifications or omissions cannot be used to limit the scope of the utility model.

[0011] In view of the above problems and / or the problems existing in the prior art, the present utility model is proposed.

[0012] The purpose of the utility model is to overcome the problems existing in the prior art and provide a flat scraper inclined prepreg device with simple structure, low manufacturing cost, high production capacity, low failure rate and good safety.

[0013] In order to solve the above technical problems, the utility model provides a flat scraper inclined prepreg device, comprising a flat shell, the top wall and the bottom wall of the flat shell are parallel to each other and extend along a plane inclined to the ground, the upper end of the flat shell is the head end and a head shaft is installed along the width direction, the lower end of the flat shell is the tail end and a tail shaft is installed along the width direction, the head shaft is symmetrically installed with a head shaft sprocket, the tail shaft is symmetrically installed with a tail shaft sprocket, a conveying chain is wrapped between the head shaft sprocket and the tail shaft sprocket, a partition is provided below the upper chain, and a plurality of material pushing scrapers are evenly fixed along the length direction of the conveying chain;

[0014] An upwardly erected prepreg feed port is provided on the top wall of the flat shell, and a discharge port is provided below the head end; the prepreg feed port extends along the full width direction and a solvent inlet is connected to the side wall, an impeller feeder is installed above the prepreg feed port, and an upwardly extending storage box is installed above the impeller feeder;

[0015] A gas phase port is provided on the top wall of the flat shell at a position above the solvent immersion line.

[0016] Furthermore, the material storage box is in the shape of a trapezoid that is narrow at the top and wide at the bottom, and a new material inlet is provided at the top center, a material dividing device is provided below the new material inlet, and a material dividing cone is provided below the material dividing device.

[0017] Furthermore, the material dividing device includes an upwardly erected material dividing plate, the lower end of the material dividing plate is fixed on the material dividing shaft, the material dividing shaft extends along the length direction of the flat shell, one end of the material dividing shaft is connected to an adjusting arm perpendicular to the axis of the material dividing shaft, the free end of the adjusting arm is connected to an adjusting arm pin, the adjusting arm pin passes through an arc groove of the arc bracket and a locking wrench is provided at the free end, and both ends of the arc bracket are fixed to the shell of the material storage box.

[0018] Furthermore, the pusher scraper is a frame structure, and is provided with a plurality of mutually parallel grate bars along the height direction.

[0019] Furthermore, a main overflow port is provided at the rear end of the side wall of the flat shell at the same height as the solvent immersion line, and an auxiliary overflow port is provided in the middle section of the side wall of the flat shell. The auxiliary overflow port is higher than the main overflow port and is located below the partition. The side wall of the flat shell is also provided with multiple sight glasses.

[0020] Furthermore, one end of the head shaft is connected to the output end of the planetary reducer, and the input end of the planetary reducer is driven by an explosion-proof motor.

[0021] Furthermore, a chain flushing port is provided on the top wall between the prepreg feed port and the machine head, and the chain flushing port is symmetrically arranged in the width direction of the top wall; the inner wall of each sight glass is provided with a sight glass flushing pipe, and the chain flushing port and the sight glass flushing pipe are respectively connected to the fresh solvent pipe.

[0022] Furthermore, a sealing mounting seat is fixed to the outer wall of the wall panel at the tail end, the tail shaft passes through the sealing mounting seat, a bearing seat is fixed to the outer wall of the sealing mounting seat, an inner wall of the bearing seat near the root is provided with an inner step of the bearing seat, and two skeleton oil seals are provided between the inner step of the bearing seat and the sealing mounting seat;

[0023] A self-lubricating bearing is provided on the outer side of the step inside the bearing seat, an anti-shaft-slipping spacer is provided on the outer side of the self-lubricating bearing, an anti-shaft-slipping baffle is covered on the outer side of the anti-shaft-slipping spacer, and the center of the anti-shaft-slipping baffle is fixed to the outer end of the tail shaft by screws.

[0024] Furthermore, a locating pin is radially inserted in the middle section of the bearing seat, the inner end of the locating pin is embedded in the outer wall of the anti-shaft spacer sleeve, the outer port of the bearing seat is covered and fixed with a pressure cover, and the inner stop of the pressure cover is embedded in the outer port of the bearing seat.

[0025] Furthermore, the bottom of the flat shell is supported on the ground by adjustable legs.

[0026] Compared with the prior art, the utility model has achieved the following beneficial effects: 1. It adopts an integrally inclined shell, eliminates the horizontal section and the curved section, simplifies the structure, and the scraper extends in a straight line and is installed obliquely, which saves manufacturing costs, is simple in operation, stable and reliable, and reduces the failure rate; the width can reach more than 4 meters, increasing the production capacity; the white bean slices are fully hygroscopic and swollen, reducing the swelling time of the subsequent leaching equipment and improving the extraction efficiency;

[0027] 2. Through the uniform distribution of the distribution cone and the distribution device, two material storage channels are formed in the width direction of the equipment, which makes up for the difference in material inflow caused by the inclined chute and reduces the height difference between the middle and the edge, which is conducive to increasing the width and production capacity of the equipment; the impeller feeder is used for feeding, which has a simple structure, avoids the risk of material blockage, and can evenly distribute the material in the entire width direction, making the feeding more uniform;

[0028] 3. The machine head adopts shaft-mounted direct drive, the tensioning of the main chain is convenient and simple, there is no need to remove the guard, and the maintenance cost is low;

[0029] 4. The tail shaft seal has a simple and reliable structure, adopts a self-lubricating bearing structure, has few wearing parts, long service life, low maintenance cost, and low risk of leakage of toxic extraction solvents;

[0030] 5. The conveying scraper is a frame structure, which will not be blocked. It is conducive to the reflux of solvent when conveying materials and avoids the solvent from being brought into the extractor. The solvent reuse efficiency is high, saving production costs;

[0031] 6. The overflow port near the tail end is higher than the upper chain, and the overflow port in the middle section is higher than the lower chain. While controlling the solvent level, avoid the entry of materials and prevent the liquid level from accidentally rising and bringing the pre-impregnation solvent into the extractor;

[0032] 7. After long-term operation, the sight glasses are prone to blur. This equipment uses fresh solvent to flush the sight glasses through the sight glass flushing pipe, which is convenient for accurately observing the operating status inside the equipment and discovering faults in time. BRIEF DESCRIPTION OF THE DRAWINGS

[0033] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor. The drawings are only provided for reference and explanation, not for limiting the present utility model. Among them:

[0034] Figure 1 This is a main cross-sectional view of the flat scraper inclined prepreg device of the utility model;

[0035] Figure 2 for Figure 1 The three-dimensional Figure 1 ;

[0036] Figure 3 for Figure 1 The three-dimensional Figure 2 ;

[0037] Figure 4 It is a three-dimensional diagram of the material distributing device in the utility model;

[0038] Figure 5 It is a three-dimensional diagram of the impeller feeder in the utility model;

[0039] Figure 6 It is a three-dimensional diagram of a section of the conveying chain and the material pushing scraper in the utility model;

[0040] Figure 7 It is a cross-sectional view of the head part of the utility model;

[0041] Figure 8 This is a schematic diagram of the structure of the central mirror flushing device of the utility model;

[0042] Fig. 9 It is a cross-sectional view of the tail portion of the utility model;

[0043] Fig.10 for Fig. 9 A partial enlarged view of

[0044] In the figure: 1. Material storage box; 1a. New material inlet; 1b. Material level sensor interface; 1c. Material distribution cone;

[0045] 2. Material dividing device; 2a. Material dividing plate; 2b. Material dividing shaft; 2c. Adjusting arm; 2d. Locking wrench; 2e. Arc bracket;

[0046] 3. Impeller feeder; 3a. Feeder housing; 3b. Impeller; 3c. Housing reinforcement rib; 3d. Impeller reinforcement rib; 3e. Feeding motor;

[0047] 4. Flat shell; 4a. Prepreg feed port; 4b. Solvent inlet; 4c. Gas phase port; 4d. Discharge port; 4e. Overflow port; 4f. Sight glass; 4g. Sight glass flushing pipe; 4h. Chain flushing port; 4j. Drain port; 4k. Liquid level gauge interface; 4m. Middle partition; 4n. Head partition; 4p. Head end inspection door; 4q. Tail end inspection door;

[0048] 5. Explosion-proof motor; 6. Planetary reducer; 7. Head shaft; 7a. Head shaft sprocket; 8. Tail shaft; 8a. Tail shaft sprocket; 9. Conveyor chain; 10. Pusher scraper; 10a. Grate; 11. Seal mounting seat; 12. Bearing seat; 13. Skeleton oil seal; 14. Self-lubricating bearing; 15. Locating pin; 16. Anti-shaft spacer; 17. Anti-shaft baffle; 18. Pressure cover; 19. Adjustable support leg. DETAILED DESCRIPTION

[0049] In the following description of the utility model, the terms "upper", "lower", "front", "back", "left", "right", "inside", "outside", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the utility model and simplifying the description, and do not mean that the device must have a specific direction.

[0050] In order to make the technical means, creative features, objectives and effects of the present invention easier to understand, the present invention is further described below with reference to specific figures. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them.

[0051] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art of the present invention. The terms used in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention.

[0052] like Figures 1 to 10 As shown, the flat scraper inclined prepreg device of the utility model includes a flat shell 4, the top wall and the bottom wall of the flat shell 4 are parallel to each other and extend along a plane inclined to the ground, and the bottom of the flat shell 4 is supported on the ground by adjustable legs 19. The inclination angle of the flat shell 4 can be adjusted according to different materials. For white bean slices, the inclination angle of the flat shell 4 is usually 10-12°.

[0053] The upper end of the flat shell 4 is the head end, and the lower end is the tail end. The head end is equipped with a head shaft 7 along the width direction, and a pair of head shaft sprockets 7a are symmetrically installed on the head shaft 7; the tail end is equipped with a tail shaft 8 along the width direction, and a pair of tail shaft sprockets 8a are symmetrically installed on the tail shaft 8. A conveying chain 9 is wrapped between the head shaft sprocket 7a and the tail shaft sprocket 8a on the same side, and a partition is provided below the upper chain. The upper chain of the machine head is the machine head partition 4n, and the upper chain of the main body is the middle partition 4m. Multiple material pusher scrapers 10 are evenly fixed along the length direction of the conveying chain 9.

[0054] The head shaft 7 is a driving shaft, and the tail shaft 8 is a driven shaft; one end of the head shaft 7 is connected to the output end of the planetary reducer 6 , and the input end of the planetary reducer 6 is connected to the output shaft of the explosion-proof motor 5 .

[0055] An upwardly erected prepreg feed port 4a is provided on the upper portion of the top wall of the flat shell 4. The prepreg feed port 4a extends along the full width direction and a solvent inlet 4b is connected to the side wall. An impeller feeder 3 is installed above the prepreg feed port 4a, and an upwardly extending storage box 1 is installed above the impeller feeder 3.

[0056] The material storage box 1 is in a trapezoidal shape with a narrow top and a wide bottom, and a new material inlet 1a is provided at the top center, and a material level sensor interface 1b is provided on one side of the new material inlet 1a for installing the material level sensor. A material distribution device 2 is provided below the new material inlet 1a, and a material distribution cone 1c is provided below the material distribution device 2. The material distribution cone 1c forms a hollow triangle at the upper center of the material storage box 1.

[0057] like Figure 4As shown, the material dividing plate 2a is erected upward, and the lower end of the material dividing plate 2a is fixed on the material dividing shaft 2b, and the material dividing shaft 2b extends along the length direction of the flat shell 4. One end of the material dividing shaft 2b is connected to an adjustment arm 2c perpendicular to the axis of the material dividing shaft 2b, and the free end of the adjustment arm 2c is connected to an adjustment arm pin shaft, and the adjustment arm pin shaft passes through the arc groove of the arc bracket 2e and is provided with a locking wrench 2d at the free end. The two ends of the arc bracket 2e are fixed to the shell of the storage box 1. The free end of the adjustment arm 2c can slide along the arc groove of the arc bracket 2e, driving the material dividing shaft 2b and the material dividing plate 2a to rotate, so that the materials entering the two channels of the storage box are basically uniform. After proper adjustment, the adjustment arm 2c and the material dividing plate 2a are fixed by the locking wrench 2d.

[0058] The material from the chute enters the upper end of the storage box 1 from the new material inlet 1a, and is evenly divided into the storage channels on both sides of the width direction by the dividing plate 2a and the dividing cone 1c, thereby increasing the material distribution capacity in the width direction. The width of the equipment can be more than 4 meters, and the material layer thickness along the width direction is relatively uniform.

[0059] like Figure 5 As shown, the impeller 3b of the impeller feeder 3 extends along the full width direction of the flat shell 4, the feeder shell 3a is adapted to the outer circle of the impeller 3b, and multiple shell reinforcement ribs 3c are provided along the outer wall of the feeder shell 3a in the length direction. The upper and lower ports of the feeder shell 3a are also connected to the left and right sides through multiple shell reinforcement ribs 3c to improve strength and rigidity. The impeller 3b is also provided with multiple impeller reinforcement ribs 3d in the length direction to connect adjacent blades in sequence, and one end of the impeller shaft is driven by a feeding motor 3e through a reduction mechanism.

[0060] like Figure 1 and Figure 6 As shown, the root of each pusher scraper 10 is symmetrically fixed to two conveyor chains 9. The pusher scraper 10 is a frame structure, and a plurality of mutually parallel grate bars 10a are provided along the height direction.

[0061] The material column of the storage box 1 plays the role of storing materials and isolating them. The feeding motor 3e drives the impeller 3b to rotate continuously, and the white bean slices are uniformly discharged downward. At the same time, a sufficiently uniform solvent enters from the solvent inlet 4b to mix with the materials, and then the white bean slices are evenly spread on the middle partition 4m. The explosion-proof motor 5 drives the head shaft 7 to rotate through the planetary reducer 6, and the head shaft sprocket 7a drives the tail shaft sprocket 8a to rotate through the conveying chain 9. The conveying chain 9 drives the material pusher 10 to move forward. The upper material pusher 10 pushes the white bean slices to move horizontally along the middle partition 4m to the tail end, and reaches below the soaking line to enter the solvent for soaking. After crossing the tail shaft sprocket 8a, the lower material pusher 10 pushes the soaked white bean slices to move upward along the bottom wall until the white bean slices are higher than the soaking line. The long gap between the adjacent grate bars 10a is used for the solvent to flow back in the draining area, and finally discharged from the discharge port 4d below the head end. By controlling the chain speed of the conveying chain 9, it is ensured that the material has sufficient residence time, so that the required pre-soaking effect is achieved before the material enters the extractor.

[0062] The rear end and middle section of the side wall of the flat shell 4 are respectively provided with overflow ports 4e at the same height as the solvent immersion line. The overflow port 4e on the rear side is located above the upper chain, and the overflow port 4e in the middle section is located below the partition, which jointly control the height of the solvent immersion line to prevent the solvent from being carried out with the material.

[0063] A gas phase port 4c is provided on the top wall of the flat shell 4 at a position above the solvent soaking line. Usually, gas phase ports 4c are provided on both sides of the prepreg feed port 4a to discharge gas before operation or maintenance. A plurality of exhaust ports 4j are evenly provided on the rear wall at the lowest point of the tail end to facilitate exhaustion of the solvent when stopping production.

[0064] The rear end side wall and the top of the flat shell 4 are provided with a liquid level meter interface 4k for connecting the liquid level meter.

[0065] A head end inspection door 4p is provided on the head end top wall of the flat shell 4, and four tail end inspection doors 4q are provided on the tail end rear wall of the flat shell 4.

[0066] The side wall of the flat shell 4 is also provided with a plurality of mirrors 4f, such as Figure 8 As shown, the inner wall of each sight glass 4f is provided with a sight glass flushing pipe 4g, which is respectively installed with a flushing valve and is respectively connected to a fresh solvent pipe. When the sight glass 4f is blurred, the flushing valve is opened to flush the sight glass 4f, so as to accurately observe the status inside the box.

[0067] like Figure 2 , Figure 3 As shown, a chain flushing port 4h is provided on the top wall between the prepreg feed port 4a and the machine head. The chain flushing port 4h is symmetrically arranged in the width direction of the top wall. The chain flushing port 4h is connected to a fresh solvent pipe for cleaning the conveying chain 9 passing over the machine head.

[0068] like Fig. 9 , Fig.10 As shown, a sealing mounting seat 11 is fixed to the outer wall of the wall panel at the tail end, the tail shaft 8 passes through the sealing mounting seat 11, a bearing seat 12 is fixed to the outer wall of the sealing mounting seat 11, and an O-ring is used to seal the bottom of the bearing seat 12 and the outer wall of the sealing mounting seat 11. The inner wall of the bearing seat 12 near the root is provided with a bearing seat inner step, and two skeleton oil seals 13 are provided between the bearing seat inner step and the sealing mounting seat 11.

[0069] A self-lubricating bearing 14 is provided on the outer side of the step inside the bearing seat, an anti-shaft-slipping spacer 16 is provided on the outer side of the self-lubricating bearing 14, and an anti-shaft-slipping baffle 17 is covered on the outer side of the anti-shaft-slipping spacer 16. The center of the anti-shaft-slipping baffle 17 is fixed to the outer end of the tail shaft 8 by screws.

[0070] The bearing seat 12 has a locating pin 15 radially inserted in the middle section, the inner end of the locating pin 15 is embedded in the outer wall of the anti-shaft spacer 16, and the outer port of the bearing seat 12 is covered and fixed with a pressure cover 18, and the inner stop of the pressure cover 18 is embedded in the outer port of the bearing seat 12.

[0071] The above description is only the preferred feasible embodiment of the utility model, which shows and describes the basic principle, main features and advantages of the utility model, but does not limit the scope of patent protection of the utility model. The technicians in this industry should understand that the utility model is not limited by the above embodiments. In addition to the above embodiments, the utility model can also have other implementation modes without departing from the spirit and scope of the utility model. The utility model will also have various changes and improvements. All technical solutions formed by equivalent replacement or equivalent transformation fall within the scope of protection required by the utility model. The scope of protection required by the utility model is defined by the attached claims and their equivalents. The technical features not described in the utility model can be achieved by or using existing technologies, which will not be repeated here.

Claims

1. A flat scraper inclined prepreg device, comprising a flat shell, characterized in that: The top wall and the bottom wall of the flat shell are parallel to each other and extend along a plane inclined to the ground. The upper end of the flat shell is the head end and a head shaft is installed along the width direction. The lower end of the flat shell is the tail end and a tail shaft is installed along the width direction. A head shaft sprocket is symmetrically installed on the head shaft, and a tail shaft sprocket is symmetrically installed on the tail shaft. A conveying chain is wrapped between the head shaft sprocket and the tail shaft sprocket. A partition is provided below the upper chain, and a plurality of pusher scrapers are evenly fixed along the length direction of the conveying chain. An upwardly erected prepreg feed port is provided on the top wall of the flat shell, and a discharge port is provided below the head end; the prepreg feed port extends along the full width direction and a solvent inlet is connected to the side wall, an impeller feeder is installed above the prepreg feed port, and an upwardly extending storage box is installed above the impeller feeder; A gas phase port is provided on the top wall of the flat shell at a position above the solvent immersion line.

2. The flat scraper inclined prepreg device according to claim 1 is characterized in that: The material storage box is in the shape of a trapezoid that is narrow at the top and wide at the bottom, and a new material inlet is provided at the center of the top, a material dividing device is provided below the new material inlet, and a material dividing cone is provided below the material dividing device.

3. The flat scraper inclined prepreg device according to claim 2 is characterized in that: The material dividing device includes an upwardly erected material dividing plate, the lower end of which is fixed on a material dividing shaft, the material dividing shaft extends along the length direction of the flat shell, one end of the material dividing shaft is connected to an adjusting arm perpendicular to the axis of the material dividing shaft, the free end of the adjusting arm is connected to an adjusting arm pin, the adjusting arm pin passes through an arc groove of an arc bracket and a locking wrench is provided at the free end, and both ends of the arc bracket are fixed to the shell of the material storage box.

4. The flat scraper inclined prepreg device according to claim 1 is characterized in that: The push scraper is a frame structure, and is provided with a plurality of mutually parallel grate bars along the height direction.

5. The flat scraper inclined prepreg device according to claim 1 is characterized in that: A main overflow port at the same height as the solvent immersion line is provided at the rear end of the side wall of the flat shell, an auxiliary overflow port is provided in the middle section of the side wall of the flat shell, the auxiliary overflow port is higher than the main overflow port and is located below the partition, and a plurality of sight glasses are also provided on the side wall of the flat shell.

6. The flat scraper inclined prepreg device according to claim 1, characterized in that: One end of the head shaft is connected to the output end of the planetary reducer, and the input end of the planetary reducer is driven by an explosion-proof motor.

7. The flat scraper inclined prepreg device according to claim 5, characterized in that: A chain flushing port is provided on the top wall between the prepreg feed port and the machine head, and the chain flushing port is symmetrically arranged in the width direction of the top wall; a mirror flushing pipe is provided on the inner wall of each mirror, and the chain flushing port and the mirror flushing pipe are respectively connected to the fresh solvent pipe.

8. The flat scraper inclined prepreg device according to claim 1, characterized in that: A sealing mounting seat is fixed to the outer wall of the wallboard at the tail end, the tail shaft passes through the sealing mounting seat, a bearing seat is fixed to the outer wall of the sealing mounting seat, an inner wall of the bearing seat near the root is provided with an inner step of the bearing seat, and two skeleton oil seals are provided between the inner step of the bearing seat and the sealing mounting seat; A self-lubricating bearing is provided on the outer side of the step inside the bearing seat, an anti-shaft-slipping spacer is provided on the outer side of the self-lubricating bearing, an anti-shaft-slipping baffle is covered on the outer side of the anti-shaft-slipping spacer, and the center of the anti-shaft-slipping baffle is fixed to the outer end of the tail shaft by screws.

9. The flat scraper inclined prepreg device according to claim 8, characterized in that: The bearing seat is radially inserted with a locating pin in the middle section, the inner end of the locating pin is embedded in the outer wall of the anti-shaft spacer sleeve, the outer port of the bearing seat is covered and fixed with a pressure cover, and the inner stop of the pressure cover is embedded in the outer port of the bearing seat.

10. The flat scraper inclined prepreg device according to any one of claims 1 to 9, characterized in that: The bottom of the flat housing is supported on the ground by adjustable legs.

Citation Information

Patent Citations

  • Immersed swelling extractor and using method thereof

    CN111375225A