Detection device for hydraulic breaking hammer
By designing a detection device for hydraulic breaker, including a detection mechanism and a clamping mechanism, the problem that the prior art cannot fully detect and record hydraulic breaker is solved, efficient and automated detection and data recording are achieved, and production efficiency is improved and cost savings are saved.
Patent Information
- Application Number
- CN202420581219.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-25
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2034-03-25
AI Technical Summary
The existing production process cannot fully detect hydraulic breaker hammers and cannot retain detection data, resulting in the need of manual real-time supervision, which increases costs and affects production efficiency.
A detection device for hydraulic breaker hammers is designed, including a detection mechanism and a clamping mechanism. The detection mechanism drives the rotating rod and conveyor belt through the first motor, transports the breaker to the clamping device, the controller and the scanner for a comprehensive scan, the sensor transmits the problem signal to the display screen, and the storage is used to record the poor data. The clamping mechanism uses an electric telescopic rod and a second motor to drive the fixing cylinder to rotate 360 degrees to ensure accurate clamping and stable detection of the breaker.
The comprehensive inspection and data recording of hydraulic breakers is achieved, which reduces manual supervision, improves work efficiency and automation of inspections, saves costs and extends the service life of the equipment.
Smart Images

Figure CN222579961U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of detection devices, in particular to a detection device for a hydraulic breaker. Background Art
[0002] Hydraulic breaker is an important engineering machinery equipment, widely used in mining, construction, road construction and other fields.
[0003] Because the existing production process cannot fully inspect the hydraulic breaker during testing and cannot retain data content, staff need to be arranged for real-time supervision, which increases costs and affects production efficiency. Utility Model Content
[0004] The purpose of the utility model is to solve the problem that when the above-mentioned equipment is in use, due to the existing production process, when the hydraulic breaker is detected, the breaker cannot be fully inspected and the data content cannot be retained, so staff need to be arranged for real-time supervision, which increases costs and affects production efficiency. A detection device for a hydraulic breaker is proposed to solve the problem that when the above-mentioned equipment is in use, the breaker cannot be fully inspected and the data content cannot be retained, so staff need to be arranged for real-time supervision, which increases costs and affects production efficiency.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical solutions: a detection device for a hydraulic breaker, comprising a detection mechanism, wherein a clamping mechanism is fixedly connected to the top of the detection mechanism near the right edge;
[0006] The detection mechanism includes two brackets, a fixing frame is fixedly connected between the tops of the two brackets, the outer wall of the fixing frame is provided with two groups of slots, a rotating rod is movably inserted between the inner walls of the two groups of slots, the outer wall of one of the two rotating rods is fixedly connected with a first motor, a conveyor belt is movably sleeved between the outer walls of the two rotating rods, a fixing frame is fixedly connected at the top center of the fixing frame, a protective cover is fixedly connected to one side of the outer wall of the fixing frame, and a storage device is fixedly embedded in the inner wall of the protective cover.
[0007] Preferably, a door panel is provided on one side of the outer wall of the protective cover, the top of the protective cover is electrically connected to a display screen via a wire, and one side of the outer wall of the display screen is electrically connected to a controller via a wire.
[0008] Preferably, the output end of the controller is electrically connected to a sensor via a wire, and the output end of the sensor is electrically connected to a scanner via a wire.
[0009] Preferably, the clamping mechanism comprises a slide slot seat, and two electric telescopic rods are fixedly embedded on the inner surface wall of the slide slot seat.
[0010] Preferably, a slider frame is fixedly connected between the tops of the two electric telescopic rods, a second motor is fixedly connected to the top of the slider frame, and an output end of the second motor is connected through the inside of the slider frame.
[0011] Preferably, the output end of the second motor is fixedly connected with a fixing cylinder, and the inner surface wall of the fixing cylinder is fixedly connected with four spring clamps.
[0012] Preferably, the top of the fixing frame is fixedly connected to the bottom of the sliding groove seat near the right edge.
[0013] Compared with the prior art, the advantages and positive effects of the utility model are:
[0014] 1. In the utility model, under the action of the detection mechanism, the first motor is used to drive the rotating rod and the conveyor belt, and then the breaker hammer to be detected is conveyed to the inside of the clamping device, thereby facilitating a comprehensive inspection of the equipment, reducing manual intervention, and improving work efficiency. Subsequently, the controller is turned on to allow the scanner to perform a comprehensive scan of the breaker hammer. When a problem is detected, the signal is transmitted to the display screen through the sensor, thereby facilitating the staff to check where the problem is, facilitating maintenance, and reducing search time. In addition, a storage device is connected to the bottom of the display screen by a wire to facilitate recording and saving of defective breaker hammers, thereby solving the cost of the existing equipment that requires manual real-time supervision, achieving automation efficiency, and saving costs.
[0015] 2. In the utility model, under the action of the clamping mechanism, an electric telescopic rod is used to facilitate the sliding of the slider frame and the clamping device on the inner surface wall of the slide seat, thereby facilitating the precise clamping of the breaker hammer. Subsequently, the second motor drives the fixed cylinder to rotate 360 degrees. The inner surface wall of the fixed cylinder is fixedly installed with a spring clamp, which can facilitate the clamping and fixing of the breaker hammer, avoiding falling off or shaking during the flipping process, thereby improving the clamping efficiency and facilitating the comprehensiveness of the detection. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 The utility model proposes a main structural stereogram for a hydraulic breaker detection device;
[0017] Figure 2 The utility model proposes a three-dimensional disassembled diagram of a detection mechanism used in a hydraulic breaker detection device;
[0018] Figure 3 The utility model proposes a three-dimensional exploded diagram of the partial structure of a detection mechanism used in a hydraulic breaker detection device;
[0019] Figure 4The utility model provides a three-dimensional disassembled diagram of a clamping mechanism used in a hydraulic breaker hammer detection device.
[0020] Legend:
[0021] 1. Detection mechanism; 101. Bracket; 102. Fixed frame; 103. Slot; 104. Rotating rod; 105. First motor; 106. Conveyor belt; 107. Fixed frame; 108. Protective cover; 109. Storage; 110. Door panel; 111. Display screen; 112. Controller; 113. Sensor; 114. Scanner;
[0022] 2. Clamping mechanism; 201. Slide seat; 202. Electric telescopic rod; 203. Sliding block frame; 204. Second motor; 205. Fixing cylinder; 206. Spring clamp. DETAILED DESCRIPTION
[0023] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.
[0024] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.
[0025] Embodiment 1, as Figure 1-Figure 4 As shown, a detection device for a hydraulic breaker includes a detection mechanism 1, and a clamping mechanism 2 is fixedly connected to the top of the detection mechanism 1 near the right edge;
[0026] The detection mechanism 1 includes two brackets 101, a fixed frame 102 is fixedly connected between the tops of the two brackets 101, two groups of slots 103 are opened on the outer wall of the fixed frame 102, a rotating rod 104 is movably inserted between the inner walls of the two groups of slots 103, a first motor 105 is fixedly connected to the outer wall of one of the two rotating rods 104, a conveyor belt 106 is movably sleeved between the outer walls of the two rotating rods 104, a fixed frame 107 is fixedly connected to the top center of the fixed frame 102, a protective cover 108 is fixedly connected to one side of the outer wall of the fixed frame 107, a storage container 109 is fixedly embedded in the inner wall of the protective cover 108, a door panel 110 is arranged on one side of the outer wall of the protective cover 108, a display screen 111 is electrically connected to the top of the protective cover 108 through a wire, a controller 112 is electrically connected to the outer wall of the display screen 111 through a wire, an output end of the controller 112 is electrically connected to a sensor 113 through a wire, and an output end of the sensor 113 is electrically connected to a scanner 114 through a wire.
[0027] The effect achieved by the entire embodiment 1 is that by starting the operation of the first motor 105, the rotating rod 104 installed at the output end drives the conveyor belt 106 to perform conveying work, so that the breaker to be detected is transported to the designated position, and then the controller 112 installed on the top of the fixed frame 107 is turned on, and the scanner 114 is used to perform a full-scale scan. When a problem is detected, the sensor 113 is triggered, and then the sensor 113 is used to transmit it to the display screen 111 through a wire, so that the staff can find the defective part of the product in time, improve work efficiency, and save troubleshooting time. In addition, the storage 109 is connected to the storage 109 by a wire at the bottom of the display screen 111, which can facilitate the recording and preservation of defective breaker hammers, solve the cost of the existing equipment that needs manual real-time supervision, and achieve automation efficiency. In addition, a protective cover 108 is also provided on the outer wall of the storage 109 to prevent the storage 109 from being exposed to the outside for a long time, which affects the storage efficiency and prolongs the service life of the equipment. The door panel 110 can also facilitate regular inspection and maintenance of the storage 109, thereby improving convenience.
[0028] Embodiment 2, as Figure 2-Figure 4 As shown, the clamping mechanism 2 includes a slide seat 201, and two electric telescopic rods 202 are fixedly embedded on the inner wall of the slide seat 201, and a slider frame 203 is fixedly connected between the tops of the two electric telescopic rods 202, and a second motor 204 is fixedly connected to the top of the slider frame 203, and the output end of the second motor 204 is connected to the inside of the slider frame 203, and the output end of the second motor 204 is fixedly connected to a fixed cylinder 205, and four spring clamps 206 are fixedly connected to the inner wall of the fixed cylinder 205, and the top of the fixed frame 102 is fixedly connected to the bottom of the slide seat 201 near the right edge.
[0029] The effect achieved by the entire embodiment 2 is that when it is necessary to clamp and flip the breaker hammer for detection, the electric telescopic rod 202 is fixedly embedded through the inner wall of the slide slot seat 201, and then the electric telescopic rod 202 drives the slider frame 203 fixedly connected between the top and the clamping device to slide up and down on the inner wall of the slide slot seat 201, thereby facilitating the precise clamping of the breaker hammer and improving the accuracy of clamping. Subsequently, the second motor 204 is fixedly connected to the top of the slider frame 203, and the rotation of the second motor 204 drives the fixed cylinder 205 to rotate, and then the spring clamp 206 installed on the inner wall of the fixed cylinder 205 clamps and fixes the breaker hammer, so that when performing a 360-degree rotation, the equipment can be prevented from falling off or sliding, thereby improving the stability of clamping and facilitating the comprehensiveness of detection.
[0030] Working principle: When in use, the breaker hammer is first transported to the bottom of the detection device, and the operation of the first motor 105 is started, and then the output end is connected to the rotating rod 104 to drive the conveyor belt 106 to transport the breaker hammer. When it is transported to the outside of the clamping device, the electric telescopic rod 202 drives the slider frame 203 and the clamping device to slide up and down on the inner surface wall of the slide seat 201. Then, when the fixed cylinder 205 connected to the output end of the second motor 204 is aligned with the breaker hammer, it is fixed and clamped by the spring clamp 206, and then rotated 360 degrees under the rotation of the second motor 204, and then the controller 112 installed on the top of the fixed frame 107 is turned on, and the scanner 11 4 performs an all-round scan. When a problem is detected, the sensor 113 is triggered, and then the sensor 113 is used to transmit the information to the display screen 111 through a wire, so that the staff can find the defective part of the product in time, improve the work efficiency, and save the troubleshooting time. In addition, the storage 109 is connected to the storage 109 by a wire at the bottom of the display screen 111, which can facilitate the recording and preservation of the defective breaker, solves the cost of the existing manual real-time monitoring equipment, and realizes the automation efficiency. In addition, a protective cover 108 is also provided on the outer wall of the storage 109 to prevent the storage 109 from being exposed to the outside for a long time, which affects the storage efficiency and prolongs the service life of the equipment.
[0031] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.
Claims
1. A detection device for a hydraulic breaker, comprising a detection mechanism (1), characterized in that: A clamping mechanism (2) is fixedly connected to the top of the detection mechanism (1) near the right edge; The detection mechanism (1) comprises two brackets (101), a fixing frame (102) is fixedly connected between the tops of the two brackets (101), the outer wall of the fixing frame (102) is provided with two groups of slots (103), a rotating rod (104) is movably inserted between the inner walls of the two groups of slots (103), a first motor (105) is fixedly connected to the outer wall of one of the two rotating rods (104), a conveyor belt (106) is movably sleeved between the outer walls of the two rotating rods (104), a fixing frame (107) is fixedly connected to the center of the top of the fixing frame (102), a protective cover (108) is fixedly connected to one side of the outer wall of the fixing frame (107), and a storage device (109) is fixedly embedded in the inner wall of the protective cover (108).
2. A detection device for a hydraulic breaker according to claim 1, characterized in that: A door panel (110) is provided on one side of the outer wall of the protective cover (108), the top of the protective cover (108) is electrically connected to a display screen (111) via a wire, and the outer wall of the display screen (111) is electrically connected to a controller (112) via a wire.
3. A detection device for a hydraulic breaker according to claim 2, characterized in that: The output end of the controller (112) is electrically connected to a sensor (113) via a wire, and the output end of the sensor (113) is electrically connected to a scanner (114) via a wire.
4. A detection device for a hydraulic breaker according to claim 1, characterized in that: The clamping mechanism (2) comprises a slide groove seat (201), and two electric telescopic rods (202) are fixedly embedded on the inner surface wall of the slide groove seat (201).
5. A detection device for a hydraulic breaker according to claim 4, characterized in that: A slider frame (203) is fixedly connected between the tops of the two electric telescopic rods (202), a second motor (204) is fixedly connected to the top of the slider frame (203), and an output end of the second motor (204) is connected through the inside of the slider frame (203).
6. A detection device for a hydraulic breaker according to claim 5, characterized in that: The output end of the second motor (204) is fixedly connected to a fixed cylinder (205), and the inner surface wall of the fixed cylinder (205) is fixedly connected to four spring clamping plates (206).
7. A detection device for a hydraulic breaker according to claim 4, characterized in that: The top of the fixed frame (102) is fixedly connected to the bottom of the sliding groove seat (201) near the right edge.