Tea leaf shunting production line

Abstract

A tea leaf flow dividing production line comprises a feeding conveyor, an electromagnetic vibration feeder, a double-material-opening conveyor, a double-channel vibration feeder, an inclined-material-opening conveyor and a discharging conveyor. The feeding conveyor is obliquely arranged through a first frame body, a discharging bin A is arranged at the high end of the feeding conveyor, an electromagnetic vibration feeder is arranged below the discharging bin A, and the discharging end of the electromagnetic vibration feeder is connected to the double-material-opening conveyor. The double-material-opening conveyor is obliquely arranged through a third frame body, two discharging channels are arranged at the high-position end of the double-material-opening conveyor, and a double-channel vibration feeder is arranged below the two discharging channels. An inclined material opening conveyor is arranged below each of two discharging openings of the double-channel vibration feeder, the inclined material opening conveyors are obliquely arranged through a fifth frame body, discharging bins B are arranged at the high-position ends of the inclined material opening conveyors, and a discharging conveyor obliquely arranged through a sixth frame body is arranged below each discharging bin B. The tea leaf distribution device realizes fine distribution of tea leaves, ensures conveying consistency, and improves production efficiency.

Description

Technical Field

[0001] The utility model belongs to the technical field of tea processing, and in particular relates to a tea diversion production line. Background Art

[0002] In the tea processing process, the diversion production line plays a vital role. By controlling the diversion, the system can efficiently divide a single tea path into multiple conveying paths, realize the simultaneous processing of different tea varieties or grades, and reduce the loss of tea during the transportation process.

[0003] In the current production process, the diversion production line has significant problems in the diversion and transportation of materials. Specifically, after being lifted and transported, the materials often go directly to the next level of transportation. Between these two key steps, there is a lack of effective material connection and protection measures. This kind of material transportation will cause the materials to spill on the ground during transportation, which not only causes material waste, but also may pollute the production environment, seriously affecting product quality and production efficiency. At the same time, the diversion production line is also relatively lacking in monitoring and self-feedback adjustment of diverted materials. Due to the lack of real-time, accurate monitoring data and an effective feedback mechanism, the materials on each path after multi-level diversion are quite different, which not only affects the continuity and stability of production, but may also cause fluctuations in product quality, bringing adverse effects to the company's reputation and economic benefits. Summary of the invention

[0004] The purpose of the utility model is to provide a tea diversion production line to solve the problems caused by the lack of material connection and material monitoring in the above-mentioned prior art.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a tea diversion production line, comprising a feeding conveyor, an electromagnetic vibrating feeder, a double-inlet conveyor, a double-channel vibrating feeder, an inclined-inlet conveyor and a discharging conveyor;

[0006] The feed conveyor is tilted through the No. 1 frame, and a discharge bin A is provided at one end at a high position. An electromagnetic vibrating feeder is provided below the discharge bin A, and the discharge end of the electromagnetic vibrating feeder is connected to the double-port conveyor; the double-port conveyor is tilted through the No. 3 frame, and two discharge channels are provided at one end at a high position, and a double-channel vibrating feeder is provided below the two discharge channels; an inclined port conveyor is provided below each of the two discharge ports of the double-channel vibrating feeder, and the inclined port conveyor is tilted through the No. 5 frame, and a discharge bin B is provided at one end at a high position, and a discharge conveyor tilted through the No. 6 frame is provided below each discharge bin B.

[0007] Furthermore, the discharge bin A is an independent dual-channel discharge bin, and an electromagnetic vibrating feeder is provided under each discharge bin, and each electromagnetic vibrating feeder is equipped with a dual-port conveyor, a dual-channel vibrating feeder, an inclined port conveyor and a discharge conveyor.

[0008] Furthermore, material leveling roller rake teeth are provided in the middle of the feed conveyor and the discharge conveyor.

[0009] Furthermore, a thickness detection device is provided at the middle position of the side plate of the double-port conveyor.

[0010] Furthermore, the utility model also includes a PLC control system, which is signal-connected to the thickness detection device, the electromagnetic vibration feeder and the double-port conveyor.

[0011] Furthermore, the two discharge channels on the double-port conveyor are independent channels that are offset front to back.

[0012] The utility model ensures the compact connection between the conveying equipment at each level in the automated screening production line, which can prevent the material from spilling during the transfer and transportation process, thereby avoiding unnecessary pollution and waste. In addition, after the material diversion at each level is completed, the transitional transportation is carried out by vibrating conveying, which helps to reduce the damage caused by extrusion and accumulation of the material, ensures that the material can be transported smoothly, and thus guarantees the quality of the tea.

[0013] In order to further improve the stability and efficiency of the production process, a material detection device is installed on the double-inlet conveyor, which can monitor the distribution of materials in real time and control the consistency of the diverted materials through a self-feedback adjustment mechanism. This intelligent control method can effectively avoid the decline in production efficiency caused by uneven diversion and ensure the continuity and stability of the entire production process. Through these optimization measures, not only the operating efficiency of the production line is improved, but also the material loss is significantly reduced, providing a strong guarantee for creating high-quality tea products.

[0014] The utility model adopts a modular design, and each component can be flexibly configured according to production needs. The electromagnetic vibration feeder achieves fine diversion of tea leaves and ensures delivery consistency by accurately controlling vibration parameters. The overall optimized design of the system reduces material loss and improves production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the utility model;

[0016] Figure 2 It is a three-dimensional diagram of the utility model;

[0017] Figure 3 It is a side view of the utility model;

[0018] Figure 4 It is a flow chart of the utility model. DETAILED DESCRIPTION

[0019] The embodiments of the present invention are now described with reference to the accompanying drawings. It will be understood by those skilled in the art that the following embodiments are only used to illustrate the present invention and should not be considered as limiting the scope of the present invention. If no specific technology, connection relationship or condition is indicated in the embodiments, the technology, connection relationship, condition described in the literature in the field or the product specification is used. If the manufacturer of the materials, instruments or equipment used is not indicated, they are all conventional products that can be purchased.

[0020] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "provided with" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention will be understood according to specific circumstances.

[0021] Combination Figure 1-Figure 4 As shown, the utility model provides a tea diversion production line, including a feed conveyor 1, an electromagnetic vibrating feeder 2, a double-inlet conveyor 3, a double-channel vibrating feeder 4, an inclined-inlet conveyor 5 and a discharging conveyor 6, wherein:

[0022] The feeding conveyor 1 is tiltedly arranged through the No. 1 frame 11, and a discharge bin A12 is provided at one end at a high position, and an electromagnetic vibrating feeder 2 is arranged below the discharge bin A12. The electromagnetic vibrating feeder 2 is arranged below the discharge bin A12 through the No. 2 frame 21, and the discharge end of the electromagnetic vibrating feeder 2 is connected to the double-port conveyor 3, and a thickness detection device 8 is arranged in the middle of the side plate of the double-port conveyor 3; the double-port conveyor 3 is tiltedly arranged through the No. 3 frame 31, and two discharge channels 32 are provided at one end at a high position, and a double-channel vibrating feeder 4 is arranged below the two discharge channels 32, each channel of the double-channel vibrating feeder 4 corresponds to a discharge channel 32 above it, which is arranged below the discharge channel 32 through the No. 4 frame 41, and the two discharge channels 32 are independent channels that are staggered front and back, and are arranged on the vibration plate of the double-channel vibrating feeder; A slanted material outlet conveyor 5 is provided below each of the two discharge ports of the vibrating feeder 4. The slanted material outlet conveyor 5 is tilted through the fifth frame 51, and a discharge bin B52 is provided at the high end. A discharge conveyor 6 is tilted through the sixth frame 61 below each discharge bin B52, and the low end of the discharge conveyor 6 is located directly below the discharge bin B52; the two discharge ports of the dual-channel vibrating feeder 4 are set as two diverging independent channels; a material leveling roller rake 7 is provided in the middle of the feed conveyor 1 and the discharge conveyor 6 to ensure that the tea leaves are evenly spread; after the tea leaves are initially conveyed by the feed conveyor, the material leveling roller rake ensures that they are evenly spread on the upper half of the conveyor belt; then, the dual-channel discharge port divides the tea flow into two identical paths, which enter two electromagnetic vibrating feeders respectively, and are thereby guided to two dual-port conveyors for secondary diversion.

[0023] Specifically, the discharge bin A12 is an independent dual-channel discharge bin, and an electromagnetic vibrating feeder 2 is provided under each discharge bin, and each electromagnetic vibrating feeder 2 is matched with a dual-port conveyor 3, a dual-channel vibrating feeder 4, an inclined port conveyor 5 and a discharge conveyor 6; the discharge bin A12 is set as a dual-channel discharge bin, which ensures that the tea can be evenly distributed to the electromagnetic vibrating feeder; the two electromagnetic vibrating feeders 2 are symmetrically arranged and have opposite conveying directions, thereby dividing the material into two paths, and the tea on the two paths is respectively received by the two dual-port conveyors, and transported to the dual-channel vibrating feeder for further secondary diversion, thereby forming four independent conveying paths; then, the four inclined port conveyors transport the tea on the four paths to the corresponding discharge conveyors.

[0024] A further optimization scheme, the utility model also includes a PLC control system, the PLC control system is connected with the thickness detection device 8, the electromagnetic vibrating feeder 2 and the double-port conveyor 3 by signal; when it is detected that the material thickness on the two double-port conveyors is inconsistent, the PLC control system will compare and analyze the signal of the thickness detection device, and automatically adjust by controlling the vibration frequency of the electromagnetic vibrating feeder and the belt speed of the double-port conveyor: on the side where the material is thicker, the vibration frequency of the electromagnetic vibrating feeder is reduced, and at the same time the belt speed of the double-port conveyor is increased; on the contrary, on the side where the material is thinner, the vibration frequency of the electromagnetic vibrating feeder is increased, and the belt speed of the double-port conveyor is reduced. This adjustment mechanism ensures the uniformity of material diversion; then, the double discharge port channels of the double-port conveyor convey the tea flow to the two channels corresponding to the dual-channel vibrating feeder; finally, the tea flow is guided to the two discharge conveyors respectively through the inclined feed port conveyor, and the balancing roller rake teeth arranged on the discharge conveyor once again ensure the uniformity of the four tea flow materials, completing the entire diversion process.

[0025] The above is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent substitutions or changes within the technical scope disclosed by the present invention according to the technical solution and inventive concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A tea diversion production line, characterized in that: It comprises a feed conveyor (1), an electromagnetic vibrating feeder (2), a double-port conveyor (3), a double-channel vibrating feeder (4), an inclined-port conveyor (5) and a discharge conveyor (6); The feed conveyor (1) is tiltedly arranged through a No. 1 frame (11), and a discharge bin A (12) is provided at one end at a high position. An electromagnetic vibrating feeder (2) is provided below the discharge bin A (12), and the discharge end of the electromagnetic vibrating feeder (2) is connected to a double-port conveyor (3); the double-port conveyor (3) is tiltedly arranged through a No. 3 frame (31), and two discharge channels (32) are provided at one end at a high position. A double-channel vibrating feeder (4) is provided below the two discharge channels (32); an inclined discharge channel conveyor (5) is provided below each of the two discharge channels of the double-channel vibrating feeder (4), and the inclined discharge channel conveyor (5) is tiltedly arranged through a No. 5 frame (51), and a discharge bin B (52) is provided at one end at a high position. A discharge conveyor (6) is provided below each discharge bin B (52) and tiltedly arranged through a No. 6 frame (61).

2. A tea diversion production line according to claim 1, characterized in that: The discharge bin A (12) is an independent dual-channel discharge bin. An electromagnetic vibrating feeder (2) is provided below each discharge bin. Each electromagnetic vibrating feeder (2) is matched with a dual-port conveyor (3), a dual-channel vibrating feeder (4), an inclined-port conveyor (5) and a discharge conveyor (6).

3. A tea diversion production line according to claim 1 or 2, characterized in that: A material leveling roller rake (7) is provided in the middle of the feed conveyor (1) and the discharge conveyor (6).

4. A tea diversion production line according to claim 3, characterized in that: A thickness detection device (8) is provided at the middle of the side plate of the double-port conveyor (3).

5. A tea diversion production line according to claim 4, characterized in that: It also includes a PLC control system, which is signal-connected to the thickness detection device (8), the electromagnetic vibration feeder (2) and the double-port conveyor (3).

6. A tea diversion production line according to claim 1, characterized in that: The two discharge channels (32) on the double-port conveyor (3) are independent channels that are offset front to back.

Images