Composite spinning device
By designing a composite spinning device, the mixing of raw materials at different melting temperatures is achieved using multiple melt channel units and heating rods, and the problems of poor consistency of composite spinning quality and component limitation in the prior art are solved, and high-quality composite spinning is achieved.
Patent Information
- Application Number
- CN202420836060.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-22
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-04-22
AI Technical Summary
It is difficult for existing composite spinning devices to effectively mix a variety of raw materials with different melting temperatures, resulting in poor consistency of composite spinning quality and the inability to achieve four components or more composite spinning.
A composite spinning device is designed, including at least two melt channel units, the melt channel units are arranged horizontally, and a built-in spinning box and spinning branch pipe. Each component fluid is uniformly pumped into the fluid through a metering pump, and heated according to the melting temperature of different components through a heating rod, and finally composite spinning is performed in the blended assembly room.
The effective mixing of two or more raw materials with different melting temperatures is achieved, the quality consistency of composite spinning is ensured, and the ability to process composite spinning of four components or more is improved, improving the quality of the finished product.
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Figure CN222594093U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of chemical fiber production equipment, in particular to a composite spinning device. Background Art
[0002] Composite spinning refers to a spinning method that prepares fibers by passing two or more spinning fluids of different chemical compositions or concentrations through a spinneret with a special distribution system at the same time. For composite spinning, due to the different melting points of its components and the different viscosities of the molten fluids, different melting temperatures are required during the spinning process. Different raw materials must be heated separately to obtain composite fibers that meet the multifunctional goals. The composite spinning boxes in the prior art are mostly two-component composite spinning boxes, such as a composite spinning device disclosed in Chinese patent CN116463742A, which includes a composite box body B, a connecting frame is symmetrically fixedly installed at the front end of the composite box body B, and a composite box body A is fixedly installed at the front end of the connecting frame. The composite box body B includes a first box cover, a melt B inlet, a melt B connecting pipe, a first box body, a melt B metering pump, a melt B branch pipe, a melt B distribution block and a first connecting pipe. The first box cover is fixedly installed on the top of the first box body, the melt B distribution block is fixedly installed on the inner bottom end of the first box body, the first connecting pipe is fixedly installed on the top of the melt B distribution block, the melt B inlet is fixedly installed on the top of the first connecting pipe, and the melt B branch pipes are fixedly installed on both sides of the melt B distribution block. When the aforementioned composite spinning box is in use, the composite box B and the connecting frame are combined and arranged, and the composite box B and the connecting frame are arranged in a separated manner, so that the composite box B and the connecting frame are not affected by each other's temperature when transmitting the spinning. At the same time, the melt B connecting tube and the melt A connecting tube inside the composite box B and the connecting frame adopt a counter-transmission method, so that the two types of spinning can be concentratedly transported to the spinning assembly inside the composite box, and the spinning can be centrally mixed and transmitted. However, the aforementioned prior art only realizes the preparation of two-component fibers, and, taking the inflow channel of solution B as an example, the lengths of multiple connecting tubes are different. For large-scale spinning equipment, the flow rates that finally flow into multiple spinning assemblies are different, which will cause the component contents of the mixed fibers extruded by multiple spinning assemblies to be slightly different, and finally affect the quality consistency of the composite spinning; in addition, the structure of the aforementioned composite spinning box can realize composite spinning of three components at most, but cannot realize mixed spinning of four or more components.
[0003] In view of this, the utility model provides a composite spinning device, which can realize the mixed spinning of two or more raw materials with large differences in melting temperatures, and the flow rate of the same raw materials flowing into the blending component chamber is the same, thereby ensuring the quality consistency of the mixed spinning and higher quality of the finished product. Utility Model Content
[0004] The utility model is intended to provide a composite spinning device to solve the deficiencies in the prior art. The technical problem to be solved by the utility model is achieved through the following technical solutions.
[0005] A composite spinning device comprises at least two melt channel units, which are arranged laterally at intervals, and the melt channel unit comprises a spinning manifold, wherein the spinning manifold has a plurality of spinning branch pipes therein, and the number of spinning branch pipes in adjacent spinning manifolds is equal, a metering pump is installed at the upper end of the spinning manifold, and a plurality of blending component chambers are arranged at the lower end of the spinning manifold, and the number of the blending component chambers matches the number of spinning branch pipes in a single spinning manifold, the upper ends of the spinning branch pipes in the same spinning manifold are connected to the metering pump on the spinning manifold, and the lower ends of the spinning branch pipes corresponding to the positions of different melt channel units are connected to the same blending component chamber, a plurality of heating rods are installed in the spinning manifold, and a bending portion is arranged on the spinning branch pipe, and the bending portion is arranged in the spinning manifold near the lower end of the metering pump, and the spinning branch pipes in the same spinning manifold are located between the metering pump and the blending component chamber. The length of the straightened portion is the same.
[0006] Preferably, an open slot is provided at the lower end of the spinning box, and the lower end of the spinning branch pipe extends out from the open slot and passes into the blending component chamber below.
[0007] Preferably, a branch tube protection seat is disposed in the open groove, and a through hole for accommodating the spinning branch tube is provided on the branch tube protection seat, and the lower end of the spinning branch tube passes through the through hole and passes into the blending component chamber below.
[0008] Preferably, a blending component box is arranged below the spinning box, and a through groove for accommodating the branch pipe protection seat is arranged on the blending component box, and the upper end of the branch pipe protection seat is installed in the opening groove, and the lower end is installed in the through groove of the branch pipe protection seat.
[0009] Preferably, a component base plate is installed at the bottom end of the blended component box, and the blended component chamber is installed on the component base plate.
[0010] Preferably, the heating rod comprises a U-shaped heating rod body longitudinally arranged in the spinning box, the number of the U-shaped heating rod bodies is multiple and they are arranged at intervals in the transverse direction, the upper part of the U-shaped heating rod body is installed on the upper top plate of the spinning box and the upper end passes through the upper top plate.
[0011] Preferably, the heating rod comprises a linear heating rod body longitudinally arranged in the spinning manifold, and the linear heating rod bodies are multiple and arranged at intervals in the transverse direction.
[0012] Preferably, the number of the melt channel units is four and they are evenly spaced apart in the transverse direction.
[0013] Preferably, the number of the spinning branch tubes in the spinning box is eight and they are evenly spaced from front to back.
[0014] In the utility model, taking the case where there are four melt channel units, that is, there are four chemical fiber components, as an example, the fluids of the four components are respectively introduced into the metering pump at the upper end of the melt channel unit, the pressure of the fluid is stabilized by the metering pump, and the fluids of each component are evenly pumped into each spinning branch pipe, the heating rods in each spinning box are respectively connected to the heating control device, and different temperatures can be set respectively to adapt to the melting temperatures of different components. The fluid in the spinning branch pipe is kept in liquid state under the heating of the heating rods in the spinning box, and then introduced into the interior of the blending component chamber for composite spinning.
[0015] In the utility model, by setting a plurality of melt channel units, each component is heated at a different temperature through a heating rod according to the melting temperature of each component, so that it can remain in liquid state and enter the blending component chamber. The setting of the curved portion, on the one hand, prolongs the length of the spinning branch pipe in the spinning box, that is, prolongs the residence time of the chemical fiber component in the spinning box, so that the chemical fiber component is fully heated; on the other hand, it makes the time for the chemical fiber component fluid to flow from the metering pump to each blending component box the same, so that the amount of the same component flowing into the blending component box is equal, thereby ensuring the consistency of the quality of the composite spinning. The melt channel units are arranged at intervals above the blending component chamber in a transverse manner. When the composite spinning increases, it can be expanded into a composite spinning device with more components by increasing the number of melt channel units. It only needs to set the length of the spinning branch pipes to accommodate different components, which has stronger practicality.
[0016] In summary, the composite spinning device provided by the utility model has the beneficial effects of high spinning quality, convenient function expansion, high flexibility and strong practicality. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a structural schematic diagram of an embodiment of the utility model;
[0018] Figure 2 A schematic structural diagram of another angle of an embodiment of the utility model;
[0019] Figure 3 It is a structural schematic diagram of another embodiment of the utility model;
[0020] Figure 4 This is a schematic structural diagram of a spinning branch pipe according to an embodiment of the utility model;
[0021] The reference numerals in the accompanying drawings are: 1. melt channel unit, 11. spinning box, 111. opening slot, 12. spinning branch pipe, 121. bending part, 13. metering pump, 14. branch pipe protection seat, 15a. U-shaped heating rod body, 15b. linear heating rod body, 2. total spinning unit, 21. blending component box, 22. blending component chamber, 23. component seat plate. DETAILED DESCRIPTION
[0022] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present utility model will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0023] A composite spinning device, the improvement of which is that: it comprises at least two melt channel units 1, the melt channel units 1 are arranged in a transverse spacing, the melt channel unit 1 comprises a spinning manifold 11, the spinning manifold 11 has a plurality of spinning branch pipes 12 built therein, the number of spinning branch pipes 12 in adjacent spinning manifolds 11 is equal, a metering pump 13 is installed at the upper end of the spinning manifold 11, and a plurality of blending component chambers 22 are arranged at the lower end of the spinning manifold 11, the number of the blending component chambers 22 matches the number of the spinning branch pipes 12 in a single spinning manifold 11, and the same spinning manifold The upper end of the spinning branch pipe 12 in the spinning manifold 11 is connected to the metering pump 13 on the spinning manifold 11, and the lower ends of the spinning branch pipes 12 corresponding to the positions of different melt channel units 1 are connected to the same blending component chamber 22. A plurality of heating rods are installed in the spinning manifold 11. A bending portion 121 is provided on the spinning branch pipe 12. The bending portion 121 is arranged in the spinning manifold 11 near the lower end of the metering pump 13. The spinning branch pipes 12 in the same spinning manifold 11 are located between the metering pump 13 and the blending component chamber 22. The lengths of the parts after straightening are the same.
[0024] In this embodiment, refer to Figures 1 to 4 As shown, taking the case where there are four melt channel units 1, that is, there are four chemical fiber components, the fluids of the four components are respectively introduced into the metering pump 13 at the upper end of the melt channel unit 1, the pressure of the fluid is stabilized by the metering pump 13, and the fluids of each component are evenly pumped into each spinning branch pipe 12, the heating rods in each spinning box 11 are respectively connected to the heating control device, and different temperatures can be set respectively to adapt to the melting temperatures of different components, the fluid in the spinning branch pipe 12 is kept in liquid state under the heating of the heating rods in the spinning box 11, and then introduced into the interior of the blending component chamber 22 for composite spinning.
[0025] The present embodiment provides a composite spinning device, which heats each component at different temperatures through a heating rod according to the melting temperature of each component, so that it remains in liquid state and enters the blending component chamber 22. The setting of the bending portion 121, on the one hand, prolongs the length of the spinning branch pipe 12 in the spinning box 11, that is, prolongs the residence time of the chemical fiber component in the spinning box 11, so that the chemical fiber component is fully heated; on the other hand, the time for the chemical fiber component fluid to flow from the metering pump 13 to each blending component box 21 is the same, so that the amount of the same component flowing into the blending component box 21 is equal, thereby ensuring the consistency of the quality of the composite spinning. The melt channel unit 1 is arranged at intervals above the blending component chamber 22 in a transverse direction. When the composite spinning increases, it can be expanded into a composite spinning device with more components by increasing the number of melt channel units 1. It only needs to set the length of the spinning branch pipe 12 to accommodate different components, which has stronger practicality.
[0026] Furthermore, an open slot 111 is provided at the lower end of the spinning manifold 11 , and the lower end of the spinning branch pipe 12 extends out from the open slot 111 and passes into the blending component chamber 22 below.
[0027] Furthermore, a branch pipe protection seat 14 is disposed in the opening groove 111 , and a through hole for accommodating the spinning branch pipe 12 is provided on the branch pipe protection seat 14 , and the lower end of the spinning branch pipe 12 passes through the through hole and passes into the blending component chamber 22 below.
[0028] Furthermore, a blending component box 21 is arranged below the spinning box 11, and a through groove for accommodating the branch pipe protection seat 14 is provided on the blending component box 21. The upper end of the branch pipe protection seat 14 is installed in the opening groove 111, and the lower end is installed in the through groove of the branch pipe protection seat 14.
[0029] In this embodiment, the branch pipe protection seat 14 is provided to connect and fix the spinning box 11 and the blending assembly box 21 on the one hand; on the other hand, it limits, fixes and protects the longer spinning branch pipe 12 to increase the stability of the entire device.
[0030] Furthermore, a component base plate 23 is installed at the bottom end of the blended component box body 21 , and the blended component chamber 22 is installed on the component base plate 23 .
[0031] Furthermore, the heating rod includes a U-shaped heating rod body 15a longitudinally arranged in the spinning box 11, the number of the U-shaped heating rod bodies 15a is multiple and they are arranged at intervals in the horizontal direction, and the upper part of the U-shaped heating rod body 15a is installed on the upper top plate of the spinning box 11 and the upper end passes through the upper top plate.
[0032] In this embodiment, when the longitudinal installation space of the composite spinning device is insufficient, the main heating body of the heating rod is set to a U-shaped structure, which can save the longitudinal installation space of the heating rod and extend the length of the main heating body of the heating rod, thereby achieving a better heating effect.
[0033] Alternatively, the heating rod comprises a linear heating rod body 15b longitudinally arranged in the spinning manifold 11, and the number of the linear heating rod bodies 15b is plural and the linear heating rod bodies 15b are arranged at intervals in the transverse direction.
[0034] This embodiment is suitable for scenarios with sufficient longitudinal installation space. The front and rear ends of the linear heating rod 15b extend out of the spinning box 11 and are connected to the heating control device, and the structure is simple.
[0035] Furthermore, the number of the melt channel units 1 is four and they are evenly spaced apart in the transverse direction.
[0036] Furthermore, the number of the spinning branch pipes 12 in the spinning box 11 is eight and they are evenly spaced from front to back.
[0037] It should be noted that the above detailed descriptions are exemplary and are intended to provide further explanation of the present application. Unless otherwise specified, all technical and scientific terms used herein have the same meaning as commonly understood by those of ordinary skill in the art to which the present application belongs.
[0038] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments described in the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should also be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.
[0039] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the terms used in this way can be interchangeable where appropriate, so that the embodiments of the present application described herein can be implemented in an order other than those illustrated or described herein.
[0040] In addition, the terms "include" and "have" and any variations thereof are intended to cover non-exclusive inclusions. For example, a process, method, system, product, or apparatus that includes a series of steps or units is not necessarily limited to those steps or units explicitly listed, but may include other steps or units that are not explicitly listed or inherent to these processes, methods, products, or apparatuses.
[0041] For ease of description, spatially relative terms, such as "above", "above", "on the upper surface of", "above", etc., may be used herein to describe the spatial positional relationship between a device or feature and other devices or features as shown in the figure. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figure. For example, if the device in the accompanying drawings is inverted, the device described as "above other devices or structures" or "above other devices or structures" will be positioned as "below other devices or structures" or "below other devices or structures". Thus, the exemplary term "above" may include both "above" and "below". The device may also be positioned in other different ways, such as rotated 90 degrees or in other orientations, and the spatially relative descriptions used herein are interpreted accordingly.
[0042] In the above detailed description, reference is made to the accompanying drawings, which form a part of this document. In the accompanying drawings, similar symbols typically identify similar components unless the context indicates otherwise. The illustrated embodiments described in the detailed description, drawings, and claims are not meant to be limiting. Other embodiments may be used, and other changes may be made, without departing from the spirit or scope of the subject matter presented herein.
[0043] The above description is only the preferred embodiment of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A composite spinning device, characterized in that: The invention comprises at least two melt channel units (1), wherein the melt channel units (1) are arranged in a transversely spaced manner, and the melt channel unit (1) comprises a spinning manifold (11), wherein the spinning manifold (11) has a plurality of spinning branch pipes (12) therein, and the number of the spinning branch pipes (12) in adjacent spinning manifolds (11) is equal, and a metering pump (13) is installed at the upper end of the spinning manifold (11), and a plurality of blending component chambers (22) are arranged at the lower end of the spinning manifold (11), and the number of the blending component chambers (22) matches the number of the spinning branch pipes (12) in a single spinning manifold (11), and the number of the spinning branch pipes (12) in the same spinning manifold (11) is equal to the number of the spinning branch pipes (12) in the same spinning manifold (11). The upper end of the branch pipe (12) leads to the metering pump (13) on the spinning manifold (11), and the lower ends of the spinning branch pipes (12) corresponding to the positions of different melt channel units (1) lead to the same blending component chamber (22). A plurality of heating rods are installed in the spinning manifold (11). A bending portion (121) is provided on the spinning branch pipe (12), and the bending portion (121) is provided at a position in the spinning manifold (11) close to the lower end of the metering pump (13). The length of the spinning branch pipes (12) located between the metering pump (13) and the blending component chamber (22) in the same spinning manifold (11) after being straightened is the same.
2. A composite spinning device according to claim 1, characterized in that: The lower end of the spinning box (11) is provided with an open slot (111), and the lower end of the spinning branch pipe (12) extends out from the open slot (111) and then passes into the blending component chamber (22) below.
3. A composite spinning device according to claim 2, characterized in that: The opening groove (111) contains a branch pipe protection seat (14), and the branch pipe protection seat (14) is provided with a through hole for accommodating the spinning branch pipe (12), and the lower end of the spinning branch pipe (12) passes through the through hole and enters the blending component chamber (22) below.
4. A composite spinning device according to claim 3, characterized in that: A blending assembly box (21) is arranged below the spinning box (11); a through groove for accommodating the branch pipe protection seat (14) is arranged on the blending assembly box (21); the upper end of the branch pipe protection seat (14) is installed in the opening groove (111), and the lower end is installed in the through groove of the branch pipe protection seat (14).
5. A composite spinning device according to claim 4, characterized in that: A component base plate (23) is installed at the bottom end of the blended component box (21), and the blended component chamber (22) is installed on the component base plate (23).
6. A composite spinning device according to claim 1, characterized in that: The heating rod comprises a U-shaped heating rod body (15a) longitudinally arranged in the spinning box (11); the number of the U-shaped heating rod bodies (15a) is multiple and they are arranged at intervals in the transverse direction; the upper part of the U-shaped heating rod body (15a) is installed on the upper top plate of the spinning box (11) and the upper end passes through the upper top plate.
7. A composite spinning device according to claim 1, characterized in that: The heating rod comprises a linear heating rod body (15b) longitudinally arranged in the spinning box (11), and the linear heating rod bodies (15b) are multiple in number and are arranged at intervals in the transverse direction.
8. A composite spinning device according to claim 1, characterized in that: The number of the melt channel units (1) is four and they are evenly spaced apart in the transverse direction.
9. A composite spinning device according to claim 8, characterized in that: The number of the spinning branch pipes (12) in the spinning box (11) is eight and they are evenly spaced from front to back.
Citation Information
Patent Citations
Composite spinning box
CN116463742A