Heavy cement-free castable stirrer
By designing a heavy cementless castable mixer with a transmission mechanism and a mixing rod, the problem of uneven mixing in the existing mixer is solved, and the uniform stirring and efficiency of the heavy castable is improved.
Patent Information
- Application Number
- CN202420170094.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-24
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-01-24
AI Technical Summary
Existing mixers are prone to uneven mixing when stirring heavy castables, which leads to secondary processing, which is time-consuming and labor-intensive.
A heavy cementless castable mixer is designed, and a transmission mechanism is used to drive the mixing rod for stirring, and the material is filtered through the filter cylinder to avoid secondary rework.
The uniform stirring of heavy castables is achieved, the need for secondary processing is avoided, and the working efficiency is improved.
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Figure CN222609990U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mixers, in particular to a heavy cement-free castable material mixer. Background Art
[0002] Castables are a kind of granular and powdery materials made of refractory materials, and a certain amount of binder and water are added to form a castable. It has high fluidity and can be constructed by pouring when used. It is an amorphous refractory material that can be hardened without heating. It is composed of refractory aggregates, powders, binders, admixtures, water or other liquid materials. Castables are a kind of material in construction. During construction, the heavy castables need to be stirred before construction. Castables are a kind of granular and powdery materials made of refractory materials, and a certain amount of binder and water are added to form a castable. It has high fluidity and can be constructed by pouring when used. It is an amorphous refractory material that can be hardened without heating. It is composed of refractory aggregates, powders, binders, admixtures, water or other liquid materials. Castables are a kind of material in construction. During construction, the heavy castables need to be stirred before construction.
[0003] In the prior art, when a mixer is used to stir the injection molding material, the injection molding material is usually not stirred evenly, which results in the need for secondary processing of the material, which is time-consuming and labor-intensive for the staff. Utility Model Content
[0004] In order to solve the above technical problems, the utility model provides a heavy cement-free castable material mixer.
[0005] The utility model is implemented by the following technical scheme: a heavy cement-free castable material mixer, comprising a transmission mechanism, a fixing mechanism is arranged on the top of the transmission mechanism, and a stirring mechanism is arranged on the top of the fixing mechanism;
[0006] As a further improvement of the above scheme, the transmission mechanism includes a motor box, the inner wall of the motor box is fixedly connected to a motor, the end of the motor is transmission-connected to a transmission rod, the surface of the transmission rod is rotatably connected to a transmission wheel, the end of the transmission rod is transmission-connected to a rotating gear, the surface of the rotating gear is rotatably connected to a gear plate, a transmission groove is opened on the surface of the transmission wheel, the inner wall of the transmission groove is rotatably connected to a rotating belt, and the end of the rotating belt away from the transmission wheel is rotatably connected to a rotating wheel.
[0007] Through the above technical solution, the setting of the rotating belt can achieve the effect of driving the rotating wheel to rotate.
[0008] As a further improvement of the above solution, the number of the transmission wheel is one, and the transmission wheel is rotatably connected to the surface of the transmission rod, and the number of the rotating gear is one, and the rotating gear is transmission-connected to the end of the transmission rod.
[0009] Through the above technical solution, by setting the rotating gear, the gear plate is driven to rotate.
[0010] As a further improvement of the above scheme, the stirring mechanism includes a discharge barrel, a rotating ring is fixedly connected to the surface of the discharge barrel, a rotating groove is provided on the surface of the rotating ring, a discharge thread is fixedly connected to the inner wall of the discharge barrel, a connecting block is fixedly connected to the inner wall of the discharge barrel, a filter cylinder is fixedly connected to the end of the connecting block away from the discharge barrel, a filter hole is provided on the surface of the filter cylinder, a baffle plate is fixedly connected to the inner wall of the filter cylinder, a rotating cylinder is arranged inside the filter cylinder, a fixed ring is rotatably connected to the surface of the rotating cylinder, a connecting rod is fixedly connected to the surface of the rotating cylinder, and a stirring rod is fixedly connected to the top of the connecting rod.
[0011] Through the above technical solution and the setting of the stirring rod, a stirring effect is achieved.
[0012] As a further improvement of the above solution, there are two material-blocking circular plates, which are fixedly connected to the inner wall of the filter cylinder, and there is one rotating ring, which is fixedly connected to the surface of the discharge barrel.
[0013] Through the above technical solution and the setting of the filter cylinder, a filtering effect is achieved.
[0014] As a further improvement of the above scheme, the fixing mechanism includes a U-shaped frame, the surface of the U-shaped frame is fixedly connected to a limiting ring, the inner wall of the U-shaped frame is fixedly connected to a connecting round block, the surface of the connecting round block is fixedly connected to a discharge plate, the top of the U-shaped frame is fixedly connected to a connecting column, the top of the connecting column is fixedly connected to a feed plate, the bottom of the U-shaped frame is fixedly connected to a long plate, the bottom of the long plate is fixedly connected to a support plate, the surface of the support plate is fixedly connected to a square plate, the surface of the square plate is fixedly connected to a sliding column, the surface of the sliding column is rotatably connected to a rotating wheel 2, and the inner wall of the long plate is fixedly connected to a connecting plate.
[0015] Through the above technical solution and the setting of the discharge plate, the effect of discharging the material is achieved.
[0016] As a further improvement of the above solution, there are two feed plates, which are fixedly connected to the top of the connecting column, and there is one discharge plate, which is fixedly connected to the surface of the connecting round block.
[0017] Through the above technical solution, the material is guided into the mixer by the setting of the feed plate.
[0018] Compared with the prior art, the beneficial effects of the present invention are:
[0019] The utility model is provided with a stirring mechanism. When in use, the heavy casting material to be processed is poured into the mixer through the feed plate, the motor is started to make the transmission rod drive the transmission wheel to rotate, the rotating belt on the surface of the transmission wheel drives the rotating wheel to rotate, the rotating wheel drives the rotating cylinder to make the connecting rod drive the stirring rod to rotate, the material is stirred, and the stirred material is filtered out through the filtering cylinder, thereby effectively avoiding the effect of secondary rework.
[0020] The utility model is provided with a stirring mechanism. When the stirred material passes through the filtering cylinder and falls into the inner wall of the discharging barrel, while the motor drives the rotating cylinder, the rotating gear at the end of the transmission rod drives the gear plate to rotate, and the gear plate drives the discharging barrel to rotate, and the filtered heavy injection molding material is transmitted out through the discharging thread. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0022] Figure 2 This is a schematic diagram of the cross-sectional structure of the utility model;
[0023] Figure 3 This is a schematic diagram of the transmission mechanism structure of the utility model;
[0024] Figure 4 This is a schematic diagram of the structure of the stirring mechanism of the utility model;
[0025] Figure 5 This is a schematic diagram of the fixing mechanism structure of the utility model;
[0026] Figure 6 This is a schematic diagram of the structure of the filter cylinder of the utility model;
[0027] Figure 7 This is a schematic diagram of the structure of the stirring rod of the utility model.
[0028] Description of main symbols:
[0029] 1. Transmission mechanism; 101. Motor box; 102. Motor; 103. Transmission rod; 104. Transmission wheel; 105. Rotating gear; 106. Gear plate; 107. Rotating belt; 108. Rotating wheel 1; 2. Stirring mechanism; 201. Discharging barrel; 202. Rotating ring; 203. Rotating groove; 204. Discharging thread; 205. Connecting block; 206. Filter cylinder; 207. Filter hole; 208 , material-blocking circular plate; 209, rotating cylinder; 210, fixing ring; 211, connecting rod; 212, stirring rod; 3, fixing mechanism; 301, U-shaped frame; 302, limiting ring; 303, connecting round block; 304, discharging plate; 305, connecting column; 306, feeding plate; 307, long plate; 308, supporting plate; 309, square plate; 310, sliding column; 311, rotating wheel 2; 312, connecting plate. DETAILED DESCRIPTION
[0030] The present invention is further described below in conjunction with the accompanying drawings and specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form a new embodiment.
[0031] Example:
[0032] Please combine Figure 1-7 A heavy cement-free castable mixer of this embodiment includes a transmission mechanism 1, a fixing mechanism 3 is arranged on the top of the transmission mechanism 1, and a mixing mechanism 2 is arranged on the top of the fixing mechanism 3;
[0033] The transmission mechanism 1 includes a motor box 101, the inner wall of the motor box 101 is fixedly connected to a motor 102, the end of the motor 102 is transmission-connected to a transmission rod 103, the surface of the transmission rod 103 is rotationally connected to a transmission wheel 104, the end of the transmission rod 103 is transmission-connected to a rotating gear 105, the surface of the rotating gear 105 is rotationally connected to a gear plate 106, a transmission groove is provided on the surface of the transmission wheel 104, the inner wall of the transmission groove is rotationally connected to a rotating belt 107, and the end of the rotating belt 107 away from the transmission wheel 104 is rotationally connected to a rotating wheel 108.
[0034] There is one transmission wheel 104 , which is rotatably connected to the surface of the transmission rod 103 . There is one rotating gear 105 , which is rotatably connected to the end of the transmission rod 103 .
[0035] The stirring mechanism 2 includes a discharge barrel 201, a rotating ring 202 is fixedly connected to the surface of the discharge barrel 201, a rotating groove 203 is provided on the surface of the rotating ring 202, a discharge thread 204 is fixedly connected to the inner wall of the discharge barrel 201, a connecting block 205 is fixedly connected to the inner wall of the discharge barrel 201, a filter cylinder 206 is fixedly connected to the end of the connecting block 205 away from the discharge barrel 201, a filter hole 207 is provided on the surface of the filter cylinder 206, a baffle plate 208 is fixedly connected to the inner wall of the filter cylinder 206, a rotating cylinder 209 is arranged inside the filter cylinder 206, a fixed ring 210 is rotatably connected to the surface of the rotating cylinder 209, a connecting rod 211 is fixedly connected to the surface of the rotating cylinder 209, and a stirring rod 212 is fixedly connected to the top of the connecting rod 211.
[0036] There are two material-blocking circular plates 208 , which are fixedly connected to the inner wall of the filter cylinder 206 . There is one rotating ring 202 , which is fixedly connected to the surface of the discharge barrel 201 .
[0037] The fixing mechanism 3 includes a U-shaped frame 301, the surface of the U-shaped frame 301 is fixedly connected to a limit ring 302, the inner wall of the U-shaped frame 301 is fixedly connected to a connecting block 303, the surface of the connecting block 303 is fixedly connected to a discharge plate 304, the top of the U-shaped frame 301 is fixedly connected to a connecting column 305, the top of the connecting column 305 is fixedly connected to a feed plate 306, the bottom of the U-shaped frame 301 is fixedly connected to a long plate 307, the bottom of the long plate 307 is fixedly connected to a support plate 308, the surface of the support plate 308 is fixedly connected to a square plate 309, the surface of the square plate 309 is fixedly connected to a sliding column 310, the surface of the sliding column 310 is rotatably connected to a rotating wheel 2 311, and the inner wall of the long plate 307 is fixedly connected to a connecting plate 312.
[0038] There are two feed plates 306 , which are fixedly connected to the top of the connecting column 305 . There is one discharge plate 304 , which is fixedly connected to the surface of the connecting round block 303 .
[0039] The implementation principle of one of the embodiments of the present application is: when in use, the heavy injection plastic is poured into the filter cylinder 206 through the feed plate 306, and then the motor 102 is started, so that the transmission rod 103 drives the transmission wheel to rotate, and the transmission belt 107 drives the rotating wheel 108 to rotate, and the rotating wheel 108 drives the rotating cylinder 209 to rotate. The connecting rod 211 on the surface of the rotating cylinder 209 drives the stirring rod 212 to stir clockwise. While stirring, the rotating gear 105 at the end of the transmission rod 103 drives the gear plate 106 to rotate, and the discharge barrel 201 on the inner wall of the gear plate 106 rotates. The stirred material is filtered through the filter cylinder 206 to the inner wall of the discharge barrel 201, and the material is pushed out through the discharge thread 204 on the inner wall of the discharge barrel 201.
[0040] The above-mentioned implementation modes are only preferred implementation modes of the present invention, and cannot be used to limit the protection scope of the present invention. Any non-substantial changes and substitutions made by technicians in this field on the basis of the present invention shall fall within the scope of protection required by the present invention.
Claims
1. A heavy cement-free castable mixer, comprising a transmission mechanism (1), characterized in that: A fixing mechanism (3) is arranged on the top of the transmission mechanism (1), and a stirring mechanism (2) is arranged on the top of the fixing mechanism (3); The transmission mechanism (1) comprises a motor box (101), the inner wall of the motor box (101) is fixedly connected to a motor (102), the end of the motor (102) is drivingly connected to a transmission rod (103), the surface of the transmission rod (103) is rotatably connected to a transmission wheel (104), the end of the transmission rod (103) is drivingly connected to a rotating gear (105), the surface of the rotating gear (105) is rotatably connected to a gear plate (106), a transmission groove is provided on the surface of the transmission wheel (104), the inner wall of the transmission groove is rotatably connected to a rotating belt (107), and the end of the rotating belt (107) away from the transmission wheel (104) is rotatably connected to a rotating wheel 1 (108).
2. A heavy cement-free castable mixer according to claim 1, characterized in that: The number of the transmission wheel (104) is one, and the transmission wheel (104) is rotatably connected to the surface of the transmission rod (103). The number of the rotating gear (105) is one, and the rotating gear (105) is rotatably connected to the end of the transmission rod (103).
3. A heavy cement-free castable mixer according to claim 1, characterized in that: The stirring mechanism (2) comprises a discharge barrel (201), a rotating ring (202) is fixedly connected to the surface of the discharge barrel (201), a rotating groove (203) is provided on the surface of the rotating ring (202), a discharge thread (204) is fixedly connected to the inner wall of the discharge barrel (201), a connecting block (205) is fixedly connected to the inner wall of the discharge barrel (201), and a filtering cylinder (206) is fixedly connected to one end of the connecting block (205) away from the discharge barrel (201). The filter cylinder (206) has a filter hole (207) on its surface, a material-blocking circular plate (208) is fixedly connected to the inner wall of the filter cylinder (206), a rotating cylinder (209) is arranged inside the filter cylinder (206), a fixing ring (210) is rotatably connected to the surface of the rotating cylinder (209), a connecting rod (211) is fixedly connected to the surface of the rotating cylinder (209), and a stirring rod (212) is fixedly connected to the top of the connecting rod (211).
4. A heavy cement-free castable mixer as claimed in claim 3, characterized in that: The number of the material blocking circular plates (208) is two, and the material blocking circular plates (208) are fixedly connected to the inner wall of the filtering cylinder (206). The number of the rotating ring (202) is one, and the rotating ring (202) is fixedly connected to the surface of the discharge barrel (201).
5. A heavy cement-free castable mixer according to claim 1, characterized in that: The fixing mechanism (3) comprises a U-shaped frame (301), the surface of the U-shaped frame (301) is fixedly connected to a limit ring (302), the inner wall of the U-shaped frame (301) is fixedly connected to a connecting round block (303), the surface of the connecting round block (303) is fixedly connected to a discharge plate (304), the top of the U-shaped frame (301) is fixedly connected to a connecting column (305), the top of the connecting column (305) is fixedly connected to a feed plate (306), the bottom of the U-shaped frame (301) is fixedly connected to a long plate (307), the bottom of the long plate (307) is fixedly connected to a support plate (308), the surface of the support plate (308) is fixedly connected to a square plate (309), the surface of the square plate (309) is fixedly connected to a sliding column (310), the surface of the sliding column (310) is rotatably connected to a rotating wheel 2 (311), and the inner wall of the long plate (307) is fixedly connected to a connecting plate (312).
6. A heavy cement-free castable mixer as claimed in claim 5, characterized in that: The number of the feed plates (306) is two, and the feed plates (306) are fixedly connected to the top of the connecting column (305). The number of the discharge plate (304) is one, and the discharge plate (304) is fixedly connected to the surface of the connecting round block (303).