Automatic sludge discharge device for flocculation sedimentation tank of water purification plant
By designing a rotary erosion mechanism and scraping mechanism in the automatic sludge discharge device of the flocculation sediment tank in the water purification plant, the problem of difficulty in cleaning the sludge on the inner wall and oblique wall of the existing device is solved, and a more efficient sludge removal effect is achieved.
Patent Information
- Application Number
- CN202421185122.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-28
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-05-28
AI Technical Summary
The automatic sludge discharge device of the existing water purification plant flocculation sediment tank is difficult to effectively clean the sludge on the inner wall and oblique wall of the pond, resulting in sludge residue and poor cleaning effect.
An automatic mud discharge device including a rotary erosion mechanism and a scraping mechanism is designed. The rotary erosion mechanism drives the connecting pipe to rotate through the motor-driven driving driving the driving gear and the water jet pipe flushes the inner wall, side wall and oblique wall of the pool body; the scraping mechanism scrapes the sludge on the inner wall and oblique wall of the pool body through a moving rod and a spring-driven scraper.
The comprehensive cleaning of the inner wall, side wall and oblique wall of the pond is achieved, effectively removing residual sludge and improving the cleaning effect, especially after the sludge is dried, it can be removed well.
Smart Images

Figure CN222623748U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mud discharge, in particular to an automatic mud discharge device for a flocculation sedimentation tank in a water purification plant. Background Art
[0002] A water purification plant is an enterprise that purifies drinking water. Its role is to ensure that people can drink the water safely. A water purification plant has the function of preventing infectious diseases by providing clean water and maintaining public health. Its scale varies according to the conditions of the water source and the required water quality safety standards. A flocculation tank is required in the water purification process. A flocculation tank refers to a water purification tank that completes the flocculation process. It creates suitable hydraulic conditions to allow particles with flocculation properties to aggregate in mutual contact to form larger flocs. It plays an important role in water purification.
[0003] For example, Chinese patent (CN219546785U) discloses an automatic mud discharge device for a flocculation sedimentation tank in a water purification plant, comprising: a sedimentation tank, a top cover movably connected to the top of the sedimentation tank, a stepper motor is arranged at the top of the top cover, a fixed shaft is fixedly connected to the bottom of the stepper motor, a telescopic shaft is movably connected to the bottom of the fixed shaft, a spring column is fixedly connected to the outer surface of the bottom of the telescopic shaft, a spring is arranged inside the spring column, a limiting column is arranged inside the spring column, and a scraper is fixedly connected to one end of the limiting column; the utility model improves the automatic mud discharge device for a flocculation sedimentation tank in a water purification plant, and the telescopic shaft at the bottom and the scraper at the bottom of the telescopic shaft can be moved up and down by a stepper motor, so as to clean the sludge remaining on the inner wall of the flocculation sedimentation tank, and under the action of the spring inside the spring column, the scraper can also enter the funnel bin to clean the sludge at the bottom, which has the advantage of comprehensive cleaning, thereby effectively solving the problems and shortcomings of the existing device.
[0004] The above scheme also has the following technical deficiencies: the above scheme is inconvenient for flushing the side walls and inclined walls of the tank body; since there is a lot of residual sludge inside the tank body, simply using a scraper to scrape off the sludge will inevitably cause sludge to remain inside the tank body, resulting in poor cleaning effect; at the same time, due to the limited compression degree of the spring and the small scraping area on the bottom side of the scraper, it is difficult for the scraper to scrape off the sludge near the central axis of the funnel bin. Based on this, an automatic sludge discharge device for a flocculation sedimentation tank in a water treatment plant is proposed. Utility Model Content
[0005] In view of the deficiencies in the prior art, the utility model provides an automatic sludge discharge device for a flocculation sedimentation tank in a water purification plant, which has the advantages of being convenient for cleaning the interior during the sludge scraping process, and solves the problem of sludge remaining on the inner wall after scraping by a scraper.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an automatic mud discharge device for a flocculation sedimentation tank in a water purification plant, comprising a tank body, a cover plate is threadedly connected to the top of the tank body, a rotary flushing mechanism is provided on the cover plate, a scraping mechanism is provided on the rotary flushing mechanism, a mud discharge pipe is fixed to the bottom end of the tank body, a valve is provided on the mud discharge pipe, four supporting legs are fixed to the bottom end of the tank body, and an inclined wall is provided inside the tank body;
[0007] The rotary flushing mechanism includes a motor fixed on the top side of the cover plate, a rotating shaft is fixed to the output shaft of the motor, a driving gear is fixed to the outer surface of the rotating shaft, the rotary flushing mechanism also includes a connecting pipe rotatably connected to the inside of the cover plate, a driven gear is fixed to the outer surface of the connecting pipe, the driving gear and the driven gear are meshed, a rotary joint is rotatably connected to the top of the connecting pipe, a water inlet pipe is fixed to the top of the rotary joint, a plurality of first drain pipes are fixed to one side of the connecting pipe, a second drain pipe is obliquely fixed to one side of the connecting pipe, and a third drain pipe is fixed to the bottom end of the connecting pipe.
[0008] Furthermore, the scraping mechanism includes a trapezoidal block fixed on the other side of the connecting tube, a first sleeve is fixed on one side of the trapezoidal block, and multiple second sleeves are fixed on the other side of the connecting tube. Scraping assemblies are provided in the first sleeve and the multiple second sleeves. The scraping assembly includes multiple moving rods slidably connected to the first sleeve and the multiple second sleeves, a moving plate is fixed at one end of the moving rod, and the scraping assembly also includes multiple springs arranged in the first sleeve and the multiple second sleeves, a scraper is fixed at the other end of the moving rod, and a rubber pad is fixed on one side of the scraper.
[0009] Furthermore, a bearing seat is provided on the top side of the cover plate, and the connecting pipe rotates in the bearing seat.
[0010] Furthermore, the plurality of first drain pipes are all perpendicular to the side wall of the pool body, and the third drain pipe is perpendicular to the bottom of the pool body.
[0011] Furthermore, one end of the spring abuts against one side of the corresponding movable plate, and the other end of the spring abuts against one side of the inner wall of the corresponding first sleeve or the second sleeve.
[0012] Furthermore, the scraper installed on the second sleeve is perpendicular to the side wall of the pool body, and the scraper installed on the first sleeve is perpendicular to the inclined wall.
[0013] Compared with the prior art, the technical solution of this application has the following beneficial effects:
[0014] The automatic sludge discharge device of the flocculation sedimentation tank of the water treatment plant is provided with a rotary water spraying mechanism on the cover plate, so that the device can clean the inner wall of the tank body, which is conducive to flushing away the residual sludge after scraping, and can also be well removed after the sludge is dried. By providing a scraping mechanism on the rotary flushing mechanism, the side wall and inclined wall of the tank body can be well scraped, avoiding the problem that the sludge on the inclined wall close to the central axis of the tank body is difficult to scrape. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the structure of the utility model;
[0016] Figure 2 It is a three-dimensional schematic diagram of the structural connecting pipe connection structure of the utility model;
[0017] Figure 3 This is a structural schematic diagram of the rotary flushing mechanism of the utility model;
[0018] Figure 4 It is a structural schematic diagram of the scraping mechanism of the utility model.
[0019] In the figure: 1 pool body, 2 cover plate, 300 rotary flushing mechanism, 301 motor, 302 rotating shaft, 303 driving gear, 304 connecting pipe, 305 driven gear, 306 rotary joint, 307 water inlet pipe, 308 first drainage pipe, 309 second drainage pipe, 310 third drainage pipe, 400 scraping mechanism, 401 trapezoidal block, 402 first sleeve, 403 second sleeve, 404 moving rod, 405 moving plate, 406 spring, 407 scraper, 408 rubber pad, 5 mud discharge pipe, 6 valve, 7 support leg, 8 inclined wall. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] See also Figure 1-4 In this embodiment, an automatic mud discharge device for a flocculation sedimentation tank in a water purification plant includes a tank body 1, a cover plate 2 is threadedly connected to the top of the tank body 1, a rotary flushing mechanism 300 is provided on the cover plate 2, a scraping mechanism 400 is provided on the rotary flushing mechanism 300, a mud discharge pipe 5 is fixed to the bottom end of the tank body 1, a valve 6 is provided on the mud discharge pipe 5, four supporting legs 7 are fixed to the bottom end of the tank body 1, and an inclined wall 8 is provided inside the tank body 1.
[0022] The threaded connection between the cover plate 2 and the tank body 1 in this embodiment is conducive to the disassembly of the rotating flushing mechanism 300 and the scraping mechanism 400. The rotating flushing mechanism 300 is used to flush and clean the inner wall of the tank body 1, and the scraping mechanism 400 is used to scrape the sludge on the inner wall of the tank body 1. The sludge discharge pipe 5 is used to facilitate the discharge of sludge and water.
[0023] See also Figure 1-3 In order to facilitate the cleaning and flushing of the interior of the pool body 1, the rotary flushing mechanism 300 in this embodiment includes a motor 301 fixed to the top side of the cover plate 2, the output shaft of the motor 301 is fixed with a rotating shaft 302, the outer surface of the rotating shaft 302 is fixed with a driving gear 303, the rotary flushing mechanism 300 also includes a connecting pipe 304 rotatably connected to the inside of the cover plate 2, the top side of the cover plate 2 is provided with a bearing seat, the connecting pipe 304 rotates in the bearing seat, the outer surface of the connecting pipe 304 is fixed with a driven gear 305, the driving gear 303 is fixed to the driving gear 303, and the driving gear 303 is fixed to the driving gear 303. The driven gear 303 is meshed with the driven gear 305, the top of the connecting pipe 304 is rotatably connected to a rotary joint 306, the top of the rotary joint 306 is fixed with a water inlet pipe 307, a plurality of first drain pipes 308 are fixed to one side of the connecting pipe 304, and the plurality of first drain pipes 308 are all perpendicular to the side wall of the pool body 1, a second drain pipe 309 is obliquely fixed to one side of the connecting pipe 304, a third drain pipe 310 is fixed to the bottom of the connecting pipe 304, and the third drain pipe 310 is perpendicular to the bottom of the pool body 1.
[0024] The rotating flushing mechanism 300 in this embodiment can drive the rotating shaft 302 to rotate through the motor 301, and the rotating shaft 302 is used to drive the driving gear 303 to rotate. The driving gear 303 and the driven gear 305 are used together to drive the connecting pipe 304 to rotate. The water inlet pipe 307 is used to supply water to the connecting pipe 304. The first drain pipe 308 is used to clean the side wall of the pool body 1. The second drain pipe 309 is used to clean the inclined wall 8. The third drain pipe 310 is used to flush the mud discharge pipe 5 to avoid blockage of the mud discharge pipe 5.
[0025] It should be noted that nozzles are fixed on the first drain pipe 308 , the second drain pipe 309 and the third drain pipe 310 , and the rotary joint 306 is used to keep the connecting pipe 304 connected to the water inlet pipe 307 while rotating.
[0026] See also Figure 1 , Figure 2 and Figure 4In order to facilitate the scraping of sludge on the side wall and the inclined wall 8 of the tank body 1, the scraping mechanism 400 in this embodiment includes a trapezoidal block 401 fixed to the other side of the connecting pipe 304, a first sleeve 402 is fixed to one side of the trapezoidal block 401, and a plurality of second sleeves 403 are fixed to the other side of the connecting pipe 304. A scraping assembly is provided in the first sleeve 402 and the plurality of second sleeves 403. The scraping assembly includes a plurality of moving rods 404 slidably connected to the first sleeve 402 and the plurality of second sleeves 403, and a moving plate 405 is fixed to one end of the moving rod 404. The assembly also includes multiple springs 406 arranged in the first sleeve 402 and multiple second sleeves 403, one end of the spring 406 abuts against one side of the corresponding movable plate 405, and the other end of the spring 406 abuts against one side of the inner wall of the corresponding first sleeve 402 or second sleeve 403. A scraper 407 is fixed to the other end of the movable rod 404. The scraper 407 installed on the second sleeve 403 is perpendicular to the side wall of the pool body 1, and the scraper 407 installed on the first sleeve 402 is perpendicular to the inclined wall 8. A rubber pad 408 is fixed to one side of the scraper 407.
[0027] The scraping mechanism 400 in this embodiment scrapes the sludge on the side wall of the pool body 1 through the scraping component installed on the second sleeve 403, and the scraping component installed on the first sleeve 402 can scrape the sludge on the inclined wall 8. The elastic force generated by the squeezing spring 406 through the moving plate 405 can make the scraper 407 fit against the side wall or the inclined wall 8 of the pool body 1, thereby facilitating the scraper 407 to scrape the sludge.
[0028] It should be noted that the rubber pad 408 is used to prevent the scraper 407 from scratching the side wall and the inclined wall 8 of the pool body 1, and the trapezoidal block 401 is used to facilitate the inclined installation of the first sleeve 402.
[0029] The electrical components appearing in the text are all electrically connected to the controller and the power supply. The control method of the utility model is controlled by the controller. The control circuit of the controller can be realized by simple programming by technicians in this field. The provision of power supply is also common knowledge in this field. The utility model is mainly used to protect mechanical devices, so the utility model will no longer explain the control method and circuit connection in detail.
[0030] The working principle of the above embodiment is:
[0031] When it is necessary to scrape the side wall and the inclined wall 8 of the pool body 1, the motor 301 is started, the output shaft of the motor 301 drives the rotating shaft 302 and the driving gear 303 to rotate, the driving gear 303 drives the driven gear 305 and the connecting pipe 304 to rotate, the connecting pipe 304 drives the first drain pipe 308, the second drain pipe 309 and the third drain pipe 310 to rotate, and the connecting pipe 304 drives the trapezoidal block 401, the first sleeve 402 and the second sleeve 403 to rotate, and the water inlet pipe 307 is used to supply water to the connecting pipe 304, and the water The water flows into the first drain pipe 308, the second drain pipe 309 and the third drain pipe 310 respectively. The first drain pipe 308 sprays water to clean the side wall of the pool body 1, the second drain pipe 309 sprays water to flush the inclined wall 8, and the third drain pipe 310 flushes the mud discharge pipe 5 to avoid blockage of the mud discharge pipe 5. At the same time, the first sleeve 402 and the second sleeve 403 drive the corresponding moving rod 404 to rotate, and the moving rod 404 drives the scraper 407 and the rubber pad 408 to rotate, and the scraper 407 and the rubber pad 408 scrape the sludge.
[0032] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0033] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that many changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention.
Claims
1. An automatic mud discharge device for a flocculation sedimentation tank in a water treatment plant, comprising a tank body (1), characterized in that: The top end of the tank body (1) is threadedly connected to a cover plate (2), the cover plate (2) is provided with a rotary flushing mechanism (300), the rotary flushing mechanism (300) is provided with a scraping mechanism (400), the bottom end of the tank body (1) is fixed with a mud discharge pipe (5), the mud discharge pipe (5) is provided with a valve (6), the bottom end of the tank body (1) is fixed with four supporting legs (7), and the interior of the tank body (1) is provided with an inclined wall (8); The rotary flushing mechanism (300) comprises a motor (301) fixed on the top side of the cover plate (2); a rotating shaft (302) is fixed to the output shaft of the motor (301); a driving gear (303) is fixed to the outer surface of the rotating shaft (302); the rotary flushing mechanism (300) further comprises a connecting pipe (304) rotatably connected to the inside of the cover plate (2); a driven gear (305) is fixed to the outer surface of the connecting pipe (304); the driving gear (303) and the driven gear (305) are meshed with each other; a rotating joint (306) is rotatably connected to the top of the connecting pipe (304); a water inlet pipe (307) is fixed to the top of the rotating joint (306); a plurality of first drainage pipes (308) are fixed to one side of the connecting pipe (304); a second drainage pipe (309) is obliquely fixed to one side of the connecting pipe (304); and a third drainage pipe (310) is fixed to the bottom end of the connecting pipe (304).
2. The automatic mud discharge device for flocculation sedimentation tank in a water purification plant according to claim 1, characterized in that: The scraping mechanism (400) comprises a trapezoidal block (401) fixed to the other side of the connecting tube (304); a first sleeve (402) is fixed to one side of the trapezoidal block (401); a plurality of second sleeves (403) are fixed to the other side of the connecting tube (304); a scraping assembly is provided in each of the first sleeve (402) and the plurality of second sleeves (403); the scraping assembly comprises a plurality of moving rods (404) slidably connected to the first sleeve (402) and the plurality of second sleeves (403); a moving plate (405) is fixed to one end of the moving rods (404); the scraping assembly further comprises a plurality of springs (406) provided in the first sleeve (402) and the plurality of second sleeves (403); a scraper (407) is fixed to the other end of the moving rod (404); a rubber pad (408) is fixed to one side of the scraper (407).
3. The automatic mud discharge device for flocculation sedimentation tank in a water purification plant according to claim 1, characterized in that: A bearing seat is provided on the top side of the cover plate (2), and the connecting pipe (304) rotates in the bearing seat.
4. The automatic mud discharge device for flocculation sedimentation tank in a water purification plant according to claim 1, characterized in that: The plurality of first drainage pipes (308) are all perpendicular to the side wall of the pool body (1), and the third drainage pipe (310) is perpendicular to the bottom of the pool body (1).
5. The automatic mud discharge device for flocculation sedimentation tank in a water purification plant according to claim 2, characterized in that: One end of the spring (406) abuts against one side of the corresponding moving plate (405), and the other end of the spring (406) abuts against one side of the inner wall of the corresponding first sleeve (402) or the second sleeve (403).
6. The automatic mud discharge device for flocculation sedimentation tank in a water purification plant according to claim 2, characterized in that: The scraper (407) installed on the second sleeve (403) is perpendicular to the side wall of the pool body (1), and the scraper (407) installed on the first sleeve (402) is perpendicular to the inclined wall (8).
Citation Information
Patent Citations
Automatic sludge discharge device for flocculation sedimentation tank of water purification plant
CN219546785U
Cited By
Sewage treatment equipment for non-woven fabric processing
CN119977245A