High-quality low-carbon precision steel pipe welding tool

Abstract

The utility model relates to the technical field of high-quality low-carbon precision steel pipe welding, in particular to a high-quality low-carbon precision steel pipe welding tool, which is provided with a smoke sucking mechanism and a rotating mechanism, so that smoke dust generated by welding can be absorbed and cleaned in the welding process of a high-quality low-carbon precision steel pipe, and the welding quality of the high-quality low-carbon precision steel pipe is improved. The materials can be comprehensively welded, and the machining efficiency is improved; comprising a welding mechanism; the welding device further comprises a supporting mechanism, a smoke suction mechanism, a butt joint mechanism, two clamping mechanisms and a rotating mechanism, the smoke suction mechanism is installed on the supporting mechanism, the welding mechanism is installed at the lower end of the supporting mechanism, the butt joint mechanism is installed at the upper end of the supporting mechanism, the two clamping mechanisms are installed on the butt joint mechanism and the supporting mechanism respectively, and the rotating mechanism is installed on one clamping mechanism; the supporting mechanism is used for supporting, the smoke suction mechanism is used for sucking smoke, the welding mechanism is used for welding, the butt joint mechanism is used for butt joint, the clamping mechanism is used for clamping, and the rotating mechanism is used for rotating.

Description

Technical Field

[0001] The utility model relates to the technical field of high-quality low-carbon precision steel pipe welding, in particular to a high-quality low-carbon precision steel pipe welding tool. Background Art

[0002] Steel pipe welding refers to the process of bending and deforming steel strips or steel plates into round, square and other shapes and then welding them into steel pipes with seams on the surface. The tooling clamping table is a component used to clamp the steel pipe during welding.

[0003] In the existing steel pipe welding tooling, for example, a steel pipe welding tooling disclosed in the utility model patent with application number 201921101316.4, the utility model effectively reduces the use of bolts by setting a slider, a flap and a bottom plate, which is convenient for users to perform temporary installation. At the same time, by setting an L-shaped rod body and a second nut, the position of the steel pipe can be quickly adjusted, thereby improving the convenience and portability of the clamping table of the steel pipe welding tooling.

[0004] However, in the welding process of high-quality low-carbon precision steel pipes, only one side of the material can be welded, which reduces the welding efficiency. Utility Model Content

[0005] In order to solve the above technical problems, the utility model provides a high-quality low-carbon precision steel pipe welding tooling which is equipped with a smoking mechanism and a rotating mechanism, thereby not only absorbing and cleaning the smoke generated by welding during the welding process of the high-quality low-carbon precision steel pipe, but also comprehensively welding the material, reducing the need for re-clamping when welding the material in different orientations, thereby improving the processing efficiency.

[0006] The utility model discloses a high-quality low-carbon precision steel pipe welding tool, comprising a welding mechanism; a supporting mechanism, a smoking mechanism, a docking mechanism, two sets of clamping mechanisms and a rotating mechanism, wherein the smoking mechanism is mounted on the supporting mechanism, the welding mechanism is mounted on the lower end of the supporting mechanism, the docking mechanism is mounted on the upper end of the supporting mechanism, the two sets of clamping mechanisms are respectively mounted on the docking mechanism and the supporting mechanism, and the rotating mechanism is mounted on one set of clamping mechanisms;

[0007] The supporting mechanism performs supporting, the smoking mechanism performs smoking, the welding mechanism performs welding, the docking mechanism performs docking, the clamping mechanism performs clamping, and the rotating mechanism performs rotation; the material is supported by the supporting mechanism, the material is clamped by opening the clamping mechanism, the two groups of materials are docked by the docking mechanism, the material is welded by opening the welding mechanism, and the smoke is absorbed by opening the smoking mechanism, and the material is rotated by opening the rotating mechanism to perform welding. In this way, during the welding process of high-quality low-carbon precision steel pipes, not only the smoke generated by welding can be absorbed and cleaned, but also the material can be fully welded, which reduces the need for re-clamping when welding materials in different orientations, thereby improving processing efficiency.

[0008] Preferably, the supporting mechanism includes a base frame, six groups of telescopic cylinders, six groups of springs and six groups of support wheels. The six groups of telescopic cylinders are installed on the base frame, each group of telescopic cylinders is equipped with a group of springs for support, and each group of telescopic cylinders is rotatably equipped with a group of support wheels; the telescopic cylinders are supported by springs so that the support wheels are in contact with the materials for support.

[0009] Preferably, the smoking mechanism includes an air intake net, two sets of exhaust nets and a fan, the air intake net is installed at the upper end of the base frame, the two sets of exhaust nets are installed on the base frame, and the fan is installed inside the base frame; the smoke is absorbed and discharged by turning on the fan.

[0010] Preferably, the welding mechanism comprises a telescopic cylinder and a welding machine, the telescopic cylinder is mounted at the lower end of the base frame, and the welding machine is mounted at the lower end of the telescopic cylinder; the welding machine is lowered by opening the telescopic cylinder, and the material is welded by opening the welding machine.

[0011] Preferably, the docking mechanism includes a slide and a screw, the slide is slidably mounted on the upper end of the base frame, the screw is rotatably mounted on the base frame, and the screw and the slide are threadedly engaged; the slide is moved by rotating the screw to threadably engage with the slide to dock the materials.

[0012] Preferably, the clamping mechanism includes a chuck, a snail-shaped toothed disk, a gear shaft and three groups of clamping blocks. The chuck is rotatably mounted on a slide, the snail-shaped toothed disk is rotatably mounted in the chuck, the gear shaft is rotatably mounted on the chuck, and the gear shaft is meshed with the snail-shaped toothed disk. The three groups of clamping blocks are slidably mounted on the chuck, and the three groups of clamping blocks are threadedly engaged with the snail-shaped toothed disk. The snail-shaped toothed disk is rotated by rotating the gear shaft to engage with the snail-shaped toothed disk, and the snail-shaped toothed disk rotates while threadedly engaging with the clamping block to move the clamping block to clamp the material.

[0013] Preferably, the rotating mechanism includes a worm wheel, a motor and a worm, the worm wheel is mounted on the chuck, the motor is mounted on the base frame, the worm is connected to the output end of the motor, and the worm and the worm wheel are threadedly matched; the worm is rotated by turning on the motor to transmit the power to the worm, and the worm rotates and the worm is threadedly matched with the worm wheel so that the worm wheel drives the chuck to rotate.

[0014] Compared with the prior art, the utility model has the following beneficial effects: supporting the material by the supporting mechanism, clamping the material by opening the clamping mechanism, docking two groups of materials by the docking mechanism, welding the material by opening the welding mechanism, absorbing the smoke by opening the smoking mechanism, and rotating the material for welding by opening the rotating mechanism. In this way, during the welding process of high-quality low-carbon precision steel pipes, not only the smoke generated by welding can be absorbed and cleaned, but also the material can be fully welded, reducing the need for re-clamping when welding in different orientations of the material, thereby improving the processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the axonometric structure of the utility model;

[0016] Figure 2 It is a schematic diagram of the front view and section axonometric structure of the utility model;

[0017] Figure 3 It is a right-side sectional axonometric structural schematic diagram of the utility model;

[0018] Figure 4 It is a left-side sectional axonometric structural schematic diagram of the utility model;

[0019] Markings in the attached drawings: 1. Support mechanism; 11. Base frame; 12. Telescopic cylinder; 13. Spring; 14. Support wheel; 2. Smoking mechanism; 21. Air intake net; 22. Exhaust net; 23. Fan; 3. Welding mechanism; 31. Telescopic cylinder; 32. Welding machine; 4. Docking mechanism; 41. Slide; 42. Screw; 5. Clamping mechanism; 51. Chuck; 52. Snail gear disc; 53. Gear shaft; 54. Clamping block; 6. Rotating mechanism; 61. Worm wheel; 62. Motor; 63. Worm. DETAILED DESCRIPTION

[0020] In order to facilitate the understanding of the utility model, the utility model will be described more comprehensively below with reference to the relevant drawings. The utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the utility model more thorough and comprehensive.

[0021] Example 1

[0022] like Figures 1 to 4 As shown, it includes a welding mechanism 3, a supporting mechanism 1, a smoking mechanism 2, a docking mechanism 4, two sets of clamping mechanisms 5 and a rotating mechanism 6, the smoking mechanism 2 is installed on the supporting mechanism 1, the welding mechanism 3 is installed at the lower end of the supporting mechanism 1, the docking mechanism 4 is installed at the upper end of the supporting mechanism 1, the two sets of clamping mechanisms 5 are installed on the docking mechanism 4 and the supporting mechanism 1 respectively, and the rotating mechanism 6 is installed on one set of clamping mechanisms 5;

[0023] The supporting mechanism 1 performs supporting, the smoking mechanism 2 performs smoking, the welding mechanism 3 performs welding, the docking mechanism 4 performs docking, the clamping mechanism 5 performs clamping, and the rotating mechanism 6 performs rotation;

[0024] The support mechanism 1 includes a base frame 11, six groups of telescopic cylinders 12, six groups of springs 13 and six groups of support wheels 14. The six groups of telescopic cylinders 12 are installed on the base frame 11. A group of springs 13 are installed in each group of telescopic cylinders 12 for support. A group of support wheels 14 are rotatably installed on each group of telescopic cylinders 12.

[0025] The smoking mechanism 2 includes an air intake net 21, two sets of exhaust nets 22 and a fan 23. The air intake net 21 is installed on the upper end of the bottom frame 11, the two sets of exhaust nets 22 are installed on the bottom frame 11, and the fan 23 is installed inside the bottom frame 11.

[0026] The welding mechanism 3 includes a telescopic cylinder 31 and a welding machine 32. The telescopic cylinder 31 is mounted at the lower end of the base frame 11, and the welding machine 32 is mounted at the lower end of the telescopic cylinder 31.

[0027] The docking mechanism 4 includes a slide 41 and a screw 42. The slide 41 is slidably mounted on the upper end of the base frame 11. The screw 42 is rotatably mounted on the base frame 11, and the screw 42 is threadedly matched with the slide 41.

[0028] The clamping mechanism 5 includes a chuck 51, a spiral toothed disc 52, a gear shaft 53 and three groups of clamping blocks 54. The chuck 51 is rotatably mounted on the carriage 41. The spiral toothed disc 52 is rotatably mounted in the chuck 51. The gear shaft 53 is rotatably mounted on the chuck 51, and the gear shaft 53 is meshed with the spiral toothed disc 52. The three groups of clamping blocks 54 are slidably mounted on the chuck 51, and the three groups of clamping blocks 54 are threadedly matched with the spiral toothed disc 52.

[0029] The telescopic cylinder 12 is supported by the spring 13 so that the support wheel 14 is in contact with the material for support. The spiral toothed disc 52 is rotated by engaging the rotating gear shaft 53 with the spiral toothed disc 52. While the spiral toothed disc 52 rotates, it is threadedly matched with the clamping block 54 so that the clamping block 54 moves to clamp the material. The slide 41 is moved to dock the material by rotating the screw 42 and threadedly matching with the slide 41. The telescopic cylinder 31 is opened to lower the welder 32, and the welder 32 is opened to weld the material. At the same time, the fan 23 is opened to absorb and discharge the smoke, so that the smoke generated by welding can be absorbed and cleaned during the welding process of high-quality low-carbon precision steel pipes.

[0030] Example 2

[0031] like Figures 1 to 4As shown, it includes a welding mechanism 3, a supporting mechanism 1, a smoking mechanism 2, a docking mechanism 4, two sets of clamping mechanisms 5 and a rotating mechanism 6, the smoking mechanism 2 is installed on the supporting mechanism 1, the welding mechanism 3 is installed at the lower end of the supporting mechanism 1, the docking mechanism 4 is installed at the upper end of the supporting mechanism 1, the two sets of clamping mechanisms 5 are installed on the docking mechanism 4 and the supporting mechanism 1 respectively, and the rotating mechanism 6 is installed on one set of clamping mechanisms 5;

[0032] The supporting mechanism 1 performs supporting, the smoking mechanism 2 performs smoking, the welding mechanism 3 performs welding, the docking mechanism 4 performs docking, the clamping mechanism 5 performs clamping, and the rotating mechanism 6 performs rotation;

[0033] The support mechanism 1 includes a base frame 11, six groups of telescopic cylinders 12, six groups of springs 13 and six groups of support wheels 14. The six groups of telescopic cylinders 12 are installed on the base frame 11. A group of springs 13 are installed in each group of telescopic cylinders 12 for support. A group of support wheels 14 are rotatably installed on each group of telescopic cylinders 12.

[0034] The welding mechanism 3 includes a telescopic cylinder 31 and a welding machine 32. The telescopic cylinder 31 is mounted at the lower end of the base frame 11, and the welding machine 32 is mounted at the lower end of the telescopic cylinder 31.

[0035] The docking mechanism 4 includes a slide 41 and a screw 42. The slide 41 is slidably mounted on the upper end of the base frame 11. The screw 42 is rotatably mounted on the base frame 11, and the screw 42 is threadedly matched with the slide 41.

[0036] The clamping mechanism 5 includes a chuck 51, a spiral toothed disc 52, a gear shaft 53 and three groups of clamping blocks 54. The chuck 51 is rotatably mounted on the carriage 41. The spiral toothed disc 52 is rotatably mounted in the chuck 51. The gear shaft 53 is rotatably mounted on the chuck 51, and the gear shaft 53 is meshed with the spiral toothed disc 52. The three groups of clamping blocks 54 are slidably mounted on the chuck 51, and the three groups of clamping blocks 54 are threadedly matched with the spiral toothed disc 52.

[0037] The rotating mechanism 6 includes a worm gear 61, a motor 62 and a worm 63. The worm gear 61 is mounted on the chuck 51, the motor 62 is mounted on the base frame 11, the worm 63 is connected to the output end of the motor 62, and the worm 63 is threadedly matched with the worm gear 61;

[0038] The telescopic cylinder 12 is supported by the spring 13 so that the support wheel 14 is in contact with the material for support. The spiral toothed disc 52 is rotated by rotating the gear shaft 53 to mesh with the spiral toothed disc 52. The spiral toothed disc 52 rotates and is threadedly matched with the clamping block 54 so that the clamping block 54 moves to clamp the material. The screw 42 is rotated and threadedly matched with the slide 41 to move the slide 41 to dock the material. The welding machine 32 is lowered by opening the telescopic cylinder 31, and the material is welded by opening the welding machine 32. At the same time, the smoke is absorbed and discharged by opening the fan 23. The worm 63 is driven by turning on the motor 62 to rotate the worm 63. The worm 63 rotates and is threadedly matched with the worm wheel 61 so that the worm wheel 61 drives the chuck 51 to rotate. In this way, during the welding process of high-quality low-carbon precision steel pipes, the material can be fully welded, which reduces the need to re-clamp the material when welding in different orientations, thereby improving the processing efficiency.

[0039] like Figures 1 to 4 As shown, the utility model is a high-quality low-carbon precision steel pipe welding tool. When working, the spring 13 supports the telescopic cylinder 12 so that the support wheel 14 is in contact with the material for support, the rotating gear shaft 53 is engaged with the spiral toothed disk 52 to rotate the spiral toothed disk 52, and the spiral toothed disk 52 rotates while threading with the clamping block 54 so that the clamping block 54 moves to clamp the material, and the rotating screw 42 is threadedly engaged with the slide 41 to move the slide 41 to dock the material, the telescopic cylinder 31 is opened to lower the welder 32, the welder 32 is opened to weld the material, and the fan 23 is opened to absorb and discharge the smoke, and the motor 62 is turned on to drive the worm 63 to rotate the worm 63, and the worm 63 rotates while threading with the worm wheel 61 so that the worm wheel 61 drives the chuck 51 to rotate.

[0040] The fan 23, telescopic cylinder 31, welding machine 32, and motor 62 of the utility model are purchased on the market, and technicians in the industry only need to install and operate them according to the accompanying instruction manuals, without the need for creative work by technicians in this field.

[0041] The main functions realized by the utility model are: during the welding process of high-quality low-carbon precision steel pipes, by arranging the smoking mechanism and the rotating mechanism, not only the smoke generated by welding can be absorbed and cleaned, but also the material can be fully welded, which reduces the need for re-clamping when welding in different orientations of the material and improves the processing efficiency.

[0042] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.

Claims

1. A high-quality low-carbon precision steel pipe welding tool, comprising a welding mechanism (3); characterized in that: It also comprises a supporting mechanism (1), a smoking mechanism (2), a docking mechanism (4), two sets of clamping mechanisms (5) and a rotating mechanism (6); the smoking mechanism (2) is mounted on the supporting mechanism (1); the welding mechanism (3) is mounted on the lower end of the supporting mechanism (1); the docking mechanism (4) is mounted on the upper end of the supporting mechanism (1); the two sets of clamping mechanisms (5) are respectively mounted on the docking mechanism (4) and the supporting mechanism (1); and the rotating mechanism (6) is mounted on one set of clamping mechanisms (5); The supporting mechanism (1) performs supporting, the smoking mechanism (2) performs smoking, the welding mechanism (3) performs welding, the docking mechanism (4) performs docking, the clamping mechanism (5) performs clamping, and the rotating mechanism (6) performs rotation.

2. A high-quality low-carbon precision steel pipe welding tool as claimed in claim 1, characterized in that: The support mechanism (1) comprises a base frame (11), six groups of telescopic cylinders (12), six groups of springs (13) and six groups of support wheels (14). The six groups of telescopic cylinders (12) are mounted on the base frame (11), a group of springs (13) are mounted in each group of telescopic cylinders (12) for support, and a group of support wheels (14) are rotatably mounted on each group of telescopic cylinders (12).

3. A high-quality low-carbon precision steel pipe welding tool as claimed in claim 2, characterized in that: The smoking mechanism (2) comprises an air intake net (21), two sets of exhaust nets (22) and a fan (23); the air intake net (21) is mounted on the upper end of a base frame (11), the two sets of exhaust nets (22) are mounted on the base frame (11), and the fan (23) is mounted inside the base frame (11).

4. A high-quality low-carbon precision steel pipe welding tool as claimed in claim 2, characterized in that: The welding mechanism (3) comprises a telescopic cylinder (31) and a welding machine (32); the telescopic cylinder (31) is mounted on the lower end of the base frame (11), and the welding machine (32) is mounted on the lower end of the telescopic cylinder (31).

5. A high-quality low-carbon precision steel pipe welding tool as claimed in claim 2, characterized in that: The docking mechanism (4) comprises a slide (41) and a screw (42), wherein the slide (41) is slidably mounted on the upper end of the base frame (11), and the screw (42) is rotatably mounted on the base frame (11), and the screw (42) and the slide (41) are threadedly matched.

6. A high-quality low-carbon precision steel pipe welding tool as claimed in claim 5, characterized in that: The clamping mechanism (5) comprises a chuck (51), a spiral toothed disc (52), a gear shaft (53) and three groups of clamping blocks (54); the chuck (51) is rotatably mounted on a carriage (41); the spiral toothed disc (52) is rotatably mounted in the chuck (51); the gear shaft (53) is rotatably mounted on the chuck (51), and the gear shaft (53) is meshed with the spiral toothed disc (52); the three groups of clamping blocks (54) are slidably mounted on the chuck (51), and the three groups of clamping blocks (54) are all threadedly matched with the spiral toothed disc (52).

7. A high-quality low-carbon precision steel pipe welding tool as claimed in claim 6, characterized in that: The rotating mechanism (6) comprises a worm wheel (61), a motor (62) and a worm (63); the worm wheel (61) is mounted on a chuck (51); the motor (62) is mounted on a base frame (11); the worm (63) is connected to an output end of the motor (62); and the worm (63) and the worm wheel (61) are threadedly matched.

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