New energy high-voltage Busbar based on copper-aluminum composite board

By setting insulating support blocks and support tables on the inner wall of the busbar of the new energy high-voltage Busbar and using copper-aluminum composite plate design, the problem of pure copper busbars being easily deformed during transportation is solved, the anti-extrusion capacity and overall hardness are improved, and the normal use of the equipment is ensured.

CN222653690UActive Publication Date: 2025-03-21KUNSHAN DENKER AUTOMOTIVE PARTS CO LTD
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Patent Information

Application Number
CN202421352419.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-14
Publication Date
2025-03-21
Estimated Expiration
2034-06-14

AI Technical Summary

Technical Problem

The existing pure copper busbars are easily deformed due to extrusion during transportation, resulting in unavailability of normal use.

Method used

The new energy high-voltage Busbar design based on copper-aluminum composite panels is adopted, and the inner wall is equipped with an insulating support block and support table to increase the anti-extrusion capacity and improve the overall hardness through aluminum plate composite.

Benefits of technology

It effectively increases the anti-extrusion ability of the busbar body, prevents deformation, ensures no damage during transportation, and ensures normal use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a new energy high voltage Busbar based on a copper aluminum composite board, comprising a busbar body, the inner wall of the busbar body is provided with an insulating support block, the top and the bottom of the insulating support block extend obliquely to form a support leg, one end of the support leg is provided with a plane, and the plane abuts against the inner wall of the busbar body. According to the utility model, the insulating supporting block is vertically arranged in the special-shaped busbar body, so that the overall supporting effect can be achieved from the interior of the busbar body, and the supporting platform is arranged on the insulating supporting block, so that the supporting can be achieved from the notch of the busbar body, and therefore, the anti-extrusion capability of the busbar body can be improved, and the service life of the busbar body can be prolonged. And meanwhile, the busbar body is formed by compounding the two copper plates and the aluminum plate between the two copper plates, so that the overall hardness of the compounded busbar body is greatly improved, the overall anti-extrusion capability is further improved, and the condition that the busbar body cannot be used due to extrusion deformation during transportation is prevented.
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Description

Technical Field

[0001] The utility model relates to the technical field of busbars, in particular to a new energy high-voltage Busbar based on a copper-aluminum composite plate. Background Art

[0002] The busbar refers to the copper or aluminum busbar that connects the main switch in the cabinet to the switches in each branch circuit in the power supply system. The surface is insulated and its main function is to be used as a conductor. It is the name of the conductive material on the power distribution equipment. The material is copper (equivalent to wire), there is no insulation layer, and the outside is painted with color paint indicating the phase sequence. It is mainly used for indoor transformers to distribution cabinets and then to the main power switch and then to each branch switch. In the field of new energy vehicles, high-voltage power distribution requires the use of busbars for electrical power connection;

[0003] Announcement No. "CN217061476U" provides a special-shaped copper busbar, including a busbar body, the busbar body having a vertical surface, the upper and lower ends of the vertical surface respectively extending to the same side to form an upper horizontal surface and a lower horizontal surface, the side of the upper horizontal surface away from the vertical surface has a first folded edge facing the lower horizontal surface, and the side of the lower horizontal surface away from the vertical surface has a second folded edge facing the upper horizontal surface. This solution has a simple structure and is easy to use. The current carrying capacity under the same cross-section is much higher than that of a rectangular copper busbar, and can well meet higher current carrying requirements;

[0004] However, the above solution still has the following defects:

[0005] Since the busbar body is made of pure copper, which has low hardness, and the cross-section of the busbar body is roughly C-shaped, the busbar body will be deformed when squeezed during transportation, which makes the busbar body unable to be used normally. Utility Model Content

[0006] The purpose of the utility model is to provide a new energy high-voltage Busbar based on a copper-aluminum composite plate to solve the problems raised in the above background technology.

[0007] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0008] A new energy high-voltage busbar based on a copper-aluminum composite plate comprises a busbar body, an insulating support block is arranged on the inner wall of the busbar body, support feet are obliquely extended from the top and bottom of the insulating support block, a plane is arranged at one end of the support foot, the plane abuts against the inner wall of the busbar body, the insulating support block is perpendicular to the busbar body, and the insulating support block can slide at any level on the inner wall of the busbar body.

[0009] Preferably, the busbar body is composed of two layers of copper plates and an aluminum plate between the two layers of copper plates.

[0010] Preferably, a support platform is integrally formed on one side of the insulating support block, and one side of the support platform extends into the notch of the busbar body.

[0011] Preferably, one side of the support platform extends from the inside of the busbar body to one side of the busbar body, and protrusions extend from the top and bottom of the support platform.

[0012] Preferably, the side surface of the protrusion is in contact with the side surface of the busbar body.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] The utility model vertically arranges an insulating support block inside the special-shaped busbar body, which can play an overall supporting role from the inside of the busbar body, and through the arrangement of the support platform on the insulating support block, it can support from the notch of the busbar body, thereby increasing the anti-extrusion capacity of the busbar body. At the same time, since the busbar body is composed of two layers of copper plates and the aluminum plate between the two layers of copper plates, the overall hardness of the busbar body after the composite is greatly increased, further increasing the overall anti-extrusion capacity, and preventing the busbar body from being unusable due to extrusion deformation during transportation. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the main structure of the utility model;

[0016] Figure 2 It is a cross-sectional structural schematic diagram of the utility model;

[0017] Figure 3 It is a structural schematic diagram of the busbar body of the utility model.

[0018] In the figure: 1. busbar body; 2. insulating support block; 3. support foot; 4. plane; 5. copper plate; 6. aluminum plate; 7. support platform; 8. raised part. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the utility model.

[0020] See also Figure 1-3The utility model provides a new energy high-voltage busbar based on copper-aluminum composite plate, including a busbar body 1, an insulating support block 2 is arranged on the inner wall of the busbar body 1, and a support foot 3 is obliquely extended from the top and bottom of the insulating support block 2, and a plane 4 is arranged at one end of the support foot 3, and the plane 4 is in contact with the inner wall of the busbar body 1, and the insulating support block 2 is perpendicular to the busbar body 1. The insulating support block 2 can slide horizontally on the inner wall of the busbar body 1 at any level. The busbar body 1 is composed of two layers of copper plates 5 and an aluminum plate 6 between the two layers of copper plates 5. A support platform 7 is integrally formed on one side of the insulating support block 2, and one side of the support platform 7 extends into the notch of the busbar body 1, and one side of the support platform 7 extends from the inside of the busbar body 1 to one side of the busbar body 1. A protrusion 8 is extended from the top and bottom of the support platform 7, and the side of the protrusion 8 is in contact with the side of the busbar body 1.

[0021] See also Figure 1 , 2 And 3, there are four supporting feet 3, and the four supporting feet 3 are symmetrically arranged on the surface of the insulating support block 2. At this time, the insulating support block 2 and the four supporting feet 3 form an X-shaped structure as a whole. Through the setting of the plane 4, it can be completely fitted on the inner wall of the busbar body 1, and then support it in a manner perpendicular to the busbar body 1, thereby increasing the anti-deformation ability of the busbar body 1, and through the setting of the support platform 7, it can be extended into the notch of the busbar body 1, further improving the anti-deformation ability of the busbar body 1, and the setting of the protrusion 8 can increase the contact area between the support platform 7 and the busbar body 1, thereby increasing the sliding friction force, preventing the insulating support block 2 from falling off from the busbar body 1 due to bumps during transportation. Finally, the busbar body 1 is composed of two layers of copper plates 5 and aluminum plates 6 in the two layers of copper plates 5. Through the setting of the aluminum plate 6, the overall hardness of the busbar body 1 is increased, which can further improve the anti-deformation ability of the busbar body 1.

[0022] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A new energy high-voltage busbar based on a copper-aluminum composite plate, comprising a busbar body (1), characterized in that: The inner wall of the busbar body (1) is provided with an insulating support block (2), and support feet (3) are obliquely extended from the top and bottom of the insulating support block (2), and one end of the support foot (3) is provided with a plane (4), and the plane (4) is in contact with the inner wall of the busbar body (1), and the insulating support block (2) is perpendicular to the busbar body (1), and the insulating support block (2) can slide horizontally at any level on the inner wall of the busbar body (1).

2. A new energy high-voltage Busbar based on a copper-aluminum composite plate according to claim 1, characterized in that: The busbar body (1) is composed of two layers of copper plates (5) and an aluminum plate (6) between the two layers of copper plates (5).

3. A new energy high-voltage Busbar based on a copper-aluminum composite plate according to claim 1, characterized in that: A support platform (7) is integrally formed on one side of the insulating support block (2), and one side of the support platform (7) extends into the notch of the busbar body (1).

4. A new energy high-voltage Busbar based on a copper-aluminum composite plate according to claim 3, characterized in that: One side of the support platform (7) extends from the inside of the busbar body (1) to one side of the busbar body (1), and protrusions (8) extend from the top and bottom of the support platform (7).

5. A new energy high-voltage Busbar based on a copper-aluminum composite plate according to claim 4, characterized in that: The side surface of the protruding portion (8) is in contact with the side surface of the busbar body (1).

Citation Information

Patent Citations

  • Special-shaped copper busbar

    CN217061476U