Wire core polishing device for brush circuit production

By designing a wire core grinding device for brush line production of inner grinding components and outer grinding components, multi-directional grinding of the surface of the wire core is achieved by using relatively rotating drive components, the problem of low grinding efficiency in the prior art is solved and the conductivity of the wire core is improved.

CN222661186UActive Publication Date: 2025-03-25HENAN BOJIEKANG NEW ENERGY CO LTD
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Patent Information

Application Number
CN202420149586.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-22
Publication Date
2025-03-25
Estimated Expiration
2034-01-22

AI Technical Summary

Technical Problem

The existing wire core grinding device for brush wire processing has low grinding efficiency and cannot effectively polish every part of the wire core surface, resulting in poor conductivity.

Method used

A wire core grinding device for brush circuit production including an inner grinding assembly and an outer grinding assembly is designed. By driving the assembly, the inner grinding assembly and the outer grinding assembly are controlled to rotate relatively, so as to achieve grinding of the wire core surface along the axis and radial direction of the grinding cylinder.

Benefits of technology

The polishing effect and efficiency of the wire core are improved, and multiple wire cores can be polished at the same time to ensure that each part of the wire core surface is effectively polished and improve conductive performance.

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Abstract

The utility model is applicable to the technical field of brush wire processing, and provides a wire core polishing device for brush circuit production, which comprises a main base, mounting plates are arranged on the top of the main base in a left-right opposite manner, mounting blocks are fixedly connected onto the mounting plates, an inner polishing component is mounted between the two mounting blocks, and a sliding base is arranged on the top of the main base. Moving wheels are installed at the bottom of the sliding base, a containing base is installed at the top of the sliding base through a fixing plate, an outer grinding assembly is rotatably installed on the containing base and arranged on the outer side wall of an inner grinding assembly in a sleeving mode, and a driving assembly is installed on the sliding base and connected with the inner grinding assembly and the outer grinding assembly. A plurality of limiting holes are formed in the mounting block, and a wire core sequentially penetrates through the limiting holes and the space between the inner polishing assembly and the outer polishing assembly; a plurality of wire cores can be polished at the same time through relative rotation of the inner polishing assembly and the outer polishing assembly, and the polishing effect and efficiency are improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of electric brush wire processing, in particular to a wire core grinding device for electric brush circuit production. Background Art

[0002] Brush wire, also known as copper brush wire, is a soft connecting wire used for connecting motors, electrical appliances and instrument lines. Due to the material characteristics of copper wire, its surface needs to be polished before it is used in actual production to remove the oxide film formed by chemical reaction when the surface is exposed to the air, so that the conductivity of the copper wire remains in the best state.

[0003] The Chinese utility model patent with publication number CN216298872U discloses a wire core grinding device for electric brush wire processing, including a base plate, a wire-releasing mechanism is arranged at the left end of the top of the base plate, a grinding mechanism is arranged in the middle of the top of the base plate, and a winding mechanism is arranged at the right end of the top of the base plate. The grinding mechanism includes a mounting seat, a grinding tube is installed on the mounting seat, a countersunk hole is arranged on the outer wall of the grinding tube, a mounting groove is arranged on the inner wall of the grinding tube, a fixing block is arranged in the mounting groove, a spring is arranged at one end of the fixing block, a fixing seat is arranged at one end of the spring, a grinding seat is inserted at one end of the fixing seat, a contoured curved surface is arranged at one end of the grinding seat, and grinding sandpaper is arranged on the contoured curved surface. By using multiple sandpaper sheets to replace the traditional sandpaper tube, and pasting the sandpaper sheets on the grinding seat in the grinding mechanism that is easy to disassemble and assemble, when replacing the sandpaper, only the grinding seat needs to be pulled out, and then the sandpaper is replaced and then directly inserted into the grinding mechanism, so the replacement is very convenient.

[0004] However, the above utility model still has some shortcomings:

[0005] During the use of the utility model, the wire core needs to pass through the middle of the four grinding seats, and the grinding sandpaper is pressed against the surface of the wire core under the action of the spring, and then the wire core is wound up by the winding wheel, and the winding movement of the wire core and the grinding sandpaper generate friction to grind the surface of the wire core. During each grinding, only one wire core can pass between the four grinding seats, which results in limited grinding efficiency of the wire core.

[0006] In addition, during the grinding process, the winding movement of the wire core and the relative movement of the grinding sandpaper by the winding wheel are used to generate friction to grind the surface of the wire core. This is to grind the surface of the wire core along the axial direction of the wire core. This results in the wire core surface in the gap between every two adjacent grinding seats being unable to be effectively grinded, thereby reducing the grinding effect of the wire core surface. Utility Model Content

[0007] The utility model provides a wire core grinding device for producing a brush circuit, aiming to solve the problems mentioned in the above background technology.

[0008] The utility model is implemented as follows: a wire core grinding device for brush circuit production comprises a main base, a universal wheel is installed at the bottom of the main base, a mounting plate is arranged opposite to the left and right sides of the top of the main base, a mounting block is fixedly connected to the mounting plate, an inner grinding assembly is installed between two mounting blocks, a sliding base is arranged at the top of the main base, a moving wheel is installed at the bottom of the sliding base, a placing base is installed at the top of the sliding base through a fixing plate, an outer grinding assembly is rotatably installed on the placing base, the outer grinding assembly is sleeved on the outer side wall of the inner grinding assembly, a driving assembly is installed on the sliding base, the driving assembly is respectively connected to the inner grinding assembly and the outer grinding assembly, a plurality of limiting holes are opened on the mounting block, and the wire core passes through the limiting holes and between the inner grinding assembly and the outer grinding assembly in sequence; in this scheme, the driving assembly controls the inner grinding assembly and the outer grinding assembly to rotate relative to each other, and simultaneously grinds the plurality of wire cores passing through.

[0009] Preferably, the inner grinding component comprises a grinding column, both ends of which are rotatably mounted on the mounting block via connecting columns, and a grinding sandpaper is bonded to the side wall of the grinding column.

[0010] Preferably, the external grinding assembly includes a plurality of arc blocks, the arc blocks are evenly distributed in the grinding cylinder, the grinding cylinder and the placing base are rotatably connected, a threaded rod is rotatably connected to the outer wall of the arc block, the threaded rod is screwed to the side wall of the grinding cylinder, a limiting rod is fixedly connected to the outer wall of the arc block, the limiting rod passes through the side wall of the grinding cylinder, and the limiting rod is arranged along the axial direction of the grinding cylinder and parallel to the threaded rod; in this scheme, the distance between the arc block and the center of the grinding cylinder is adjusted by rotating the threaded rod so as to grind wire cores of different diameters.

[0011] Preferably, a T-shaped arc groove is provided on the inner side wall of each of the arc blocks, a T-shaped arc block is slidably installed in the T-shaped arc groove, an arc plate is fixedly connected to the T-shaped arc block, and a second grinding sandpaper is bonded to the arc surface of the arc plate; in this scheme, the T-shaped arc block is slidably inserted in the T-shaped arc groove, so that the second grinding sandpaper can be easily replaced.

[0012] Preferably, the driving assembly includes a motor, which is installed on the sliding base. The output shaft end of the motor is connected to a thin rod, which passes through the fixed plate, and the key shaft on the outer wall of the thin rod is connected to a thick rod, which is rotatably installed on the mounting plate on the right side. In this scheme, the keyway connection between the thin rod and the thick rod is used to achieve the same-direction rotation between the two.

[0013] Preferably, gears are sleeved and mounted on the outer side walls of the thin rod and the grinding cylinder, and the two gears are meshed with each other; in this solution, synchronous reverse rotation between the thin rod and the grinding cylinder is achieved through the meshing of the gears.

[0014] Preferably, rotating wheels are mounted on the outer side walls of the thick rod and the connecting column on the right side, and both rotating wheels are connected to the belts through transmission. In this solution, the thick rod and the connecting column can rotate in the same direction through the transmission of the rotating wheels and the belts.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] The wire core passes through the limiting hole on the right mounting block, then passes between the inner grinding assembly and the outer grinding assembly, and finally passes through the limiting hole on the left mounting block. The inner grinding assembly and the outer grinding assembly are respectively rotated relatively by the driving assembly, and the wire core is gradually drawn out from the grinding assembly and the outer grinding assembly at the same time, so that the surface of the wire core is ground along the axis direction of the grinding cylinder and along the radial direction of the grinding cylinder, thereby improving the grinding effect of the wire core;

[0017] A plurality of limiting holes are provided on the mounting block, and a wire core can be passed through each limiting hole. Each wire core passes between the inner polishing component and the outer polishing component, so that multiple wire cores can be polished synchronously, thereby improving the polishing efficiency of the wire cores. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a front view schematic diagram of the utility model;

[0019] Figure 2 It is a side view schematic diagram of the grinding cylinder in the utility model;

[0020] Figure 3 For the utility model Figure 2 A magnified schematic diagram of point A;

[0021] Figure 4 It is a side view schematic diagram of the mounting block in the utility model;

[0022] In the figure:

[0023] 1. Main base; 2. Universal wheel; 3. Sliding base; 4. Moving wheel; 5. Mounting plate; 6. Mounting block;

[0024] 7. Internal grinding assembly; 71. Grinding column; 72. Connecting column; 73. Grinding sandpaper 1;

[0025] 8. External grinding assembly; 81. Grinding cylinder; 82. Arc block; 83. T-shaped arc groove; 84. T-shaped arc block; 85. Arc plate; 86. Grinding sandpaper II; 87. Threaded rod; 88. Limit rod;

[0026] 9. driving assembly; 91. motor; 92. thin rod; 93. thick rod; 94. gear; 95. rotating wheel; 96. belt;

[0027] 10. Fixing plate; 11. Placement base; 12. Limiting hole; 13. Wire core. DETAILED DESCRIPTION

[0028] The technical solution of the present utility model will be clearly and completely described below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present utility model, rather than all of the embodiments.

[0029] The components of the embodiments of the present invention generally described and shown in the drawings herein can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the present invention.

[0030] Based on the embodiments of the present utility model, all other embodiments obtained by ordinary technicians in the field without making any creative work shall fall within the scope of protection of the present utility model.

[0031] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0032] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0033] See also Figure 1-4The utility model provides a technical solution: a wire core grinding device for brush circuit production, comprising a main base 1, a universal wheel 2 is installed at the bottom of the main base 1, mounting plates 5 are arranged opposite to each other on the top of the main base 1, mounting blocks 6 are fixedly connected to the mounting plates 5, an inner grinding assembly 7 is installed between the two mounting blocks 6, a sliding base 3 is arranged on the top of the main base 1, a moving wheel 4 is installed at the bottom of the sliding base 3, a placing base 11 is installed on the top of the sliding base 3 through a fixing plate 10, an outer grinding assembly 8 is rotatably installed on the placing base 11, the outer grinding assembly 8 is sleeved on the outer side wall of the inner grinding assembly 7, a driving assembly 9 is installed on the sliding base 3, and the driving assembly 9 is respectively connected to the inner grinding assembly 7 and the outer grinding assembly 8, a plurality of limiting holes 12 are opened on the mounting block 6, and the wire core 13 passes through the limiting holes 12 and between the inner grinding assembly 7 and the outer grinding assembly 8 in sequence.

[0034] Specifically, the side close to the axis of the grinding cylinder 81 is the inner side, and the side away from the axis of the grinding cylinder 81 is the outer side;

[0035] The setting of the universal wheel 2 facilitates the movement and transportation of the entire device; the wire core 13 passes through the limiting hole 12 on the right side mounting block 6, then passes between the inner grinding component 7 and the outer grinding component 8, and finally passes through the limiting hole 12 on the left side mounting block 6, and the oxide on the surface of the wire core 13 is polished by the inner grinding component 7 and the outer grinding component 8;

[0036] The driving assembly 9 is used to control the relative rotation of the inner grinding assembly 7 and the outer grinding assembly 8, and utilizes the friction force of the inner grinding assembly 7 and the outer grinding assembly 8 on the surface of the wire core 13 to make the wire core 13 rotate inside the inner grinding assembly 7 and the outer grinding assembly 8. At the same time, the wire core 13 is gradually pulled out from the inner grinding assembly 7 and the outer grinding assembly 8, so as to achieve the grinding of the surface of the wire core 13 along the axial direction of the grinding cylinder 81 and along the radial direction of the grinding cylinder 81, thereby improving the grinding effect of the wire core 13.

[0037] In addition, a plurality of limiting holes 12 are provided on the mounting block 6, which can ensure that a corresponding number of wire cores 13 pass through between the inner grinding component 7 and the outer grinding component 8, so that a plurality of wire cores 13 can be ground simultaneously, thereby improving the grinding efficiency.

[0038] Furthermore, the inner grinding component 7 includes a grinding column 71 , both ends of which are rotatably mounted on the mounting block 6 via connecting columns 72 , and a grinding sandpaper 73 is bonded to the side wall of the grinding column 71 .

[0039] Specifically, one end of the connecting column 72 is fixedly connected to the end surface of the polishing column 71, and the other end thereof is rotatably mounted on the mounting block 6; the polishing sandpaper 1 73 is bonded to the outer wall of the polishing column 71 by double-sided adhesive, and when the polishing column 71 rotates, the polishing sandpaper 1 73 is synchronously driven to rotate to polish the wire core 13;

[0040] The sliding base 3 drives the fixed plate 10, the placement base 11 and the grinding cylinder 81 to move horizontally on the main base 1, that is, the grinding cylinder 81 can move horizontally on the outside of the grinding column 71, which is convenient for the operator to replace the grinding sandpaper 73 adhered to the outer wall of the grinding column 71.

[0041] Furthermore, the external grinding assembly 8 includes a plurality of arc blocks 82, which are evenly distributed in the grinding cylinder 81. The grinding cylinder 81 is rotatably connected to the placement base 11. A threaded rod 87 is rotatably connected to the outer wall of the arc block 82. The threaded rod 87 is screwed to the side wall of the grinding cylinder 81. A limiting rod 88 is fixedly connected to the outer wall of the arc block 82. The limiting rod 88 penetrates the side wall of the grinding cylinder 81. The limiting rod 88 is arranged along the axial direction of the grinding cylinder 81 and parallel to the threaded rod 87.

[0042] Specifically, the axis direction of the threaded rod 87 and the axis direction of the grinding cylinder 81 are perpendicular to each other; the rotation of the threaded rod 87 can drive the arc block 82 to move along the radial direction of the grinding cylinder 81, so that the wire cores 13 of different diameters pass through the grinding sandpaper 1 73 and the grinding sandpaper 2 86; the setting of the limit rod 88 is used to limit the rotation of the arc block 82;

[0043] In addition, the threaded rod 87 is used to adjust the distance between the axis line of the arc block 82 and the grinding cylinder 81. Compared with the elastic member, it can prevent the wire core 13 from being stuck in the gap between two adjacent arc blocks 82 when the grinding cylinder 81 and the grinding column 71 rotate relative to each other, thereby affecting the grinding efficiency and even damaging the wire core 13.

[0044] Furthermore, each arc block 82 has a T-shaped arc groove 83 on its inner side wall, a T-shaped arc block 84 is slidably installed in the T-shaped arc groove 83 , an arc plate 85 is fixedly connected to the T-shaped arc block 84 , and a grinding sandpaper 86 is bonded to the arc surface of the arc plate 85 .

[0045] Specifically, the second sandpaper 86 is adhered to the arc surface of the arc plate 85 by double-sided tape, and the T-shaped arc block 84 is slidably inserted into the T-shaped arc groove 83, so that the arc plate 85 can be removed and the second sandpaper 86 can be replaced.

[0046] Furthermore, the driving assembly 9 includes a motor 91, which is installed on the sliding base 3. The output shaft end of the motor 91 is connected to a thin rod 92, which passes through the fixed plate 10, and the key shaft on the outer wall of the thin rod 92 is connected to a thick rod 93, which is rotatably installed on the mounting plate 5 on the right.

[0047] Furthermore, gears 94 are sleeved and mounted on the outer side walls of the thin rod 92 and the grinding cylinder 81 , and the two gears 94 are meshed with each other.

[0048] Furthermore, rotating wheels 95 are sleeved and installed on the outer side walls of the thick rod 93 and the right connecting column 72 , and the two rotating wheels 95 are both transmission-connected to the belt 96 .

[0049] Specifically, when the motor 91 controls the thin rod 92 and the corresponding gear 94 to rotate, the other gear 94 will drive the grinding cylinder 81 to rotate in the opposite direction; at the same time, the thin rod 92 drives the thick rod 93 and the corresponding rotating wheel 95 to rotate in the same direction through the key slot, and drives the other rotating wheel 95 and the connecting column 72 and the grinding column 71 to rotate in the same direction through the transmission of the belt 96, thereby realizing the synchronous reverse rotation between the grinding column 71 and the grinding cylinder 81 to grind the wire core 13.

[0050] Working principle and use process of the utility model: After the utility model is installed, the wire core 13 passes through the limiting hole 12 on the right side of the mounting block 6, then passes between the inner grinding component 7 and the outer grinding component 8, and finally passes through the limiting hole 12 on the left side of the mounting block 6, and each limiting hole 12 is provided with a wire core 13;

[0051] The motor 91 controls the thin rod 92 and the corresponding gear 94 to rotate, and the other gear 94 drives the grinding cylinder 81 to rotate in the opposite direction. At the same time, the thin rod 92 drives the thick rod 93 and the corresponding rotating wheel 95 to rotate in the same direction through the key slot, and drives the other rotating wheel 95 and the connecting column 72 and the grinding column 71 to rotate in the same direction through the transmission of the belt 96, so as to realize the synchronous reverse rotation between the grinding column 71 and the grinding cylinder 81.

[0052] The grinding column 71 drives the grinding sandpaper 1 73 to rotate, and the grinding cylinder 81 drives the grinding sandpaper 2 86 to rotate, and the friction between the grinding sandpaper and the wire core 13 is used to make the wire core 13 rotate between the grinding sandpapers. At the same time, the wire core 13 is gradually pulled out from between the grinding sandpapers, so that the surface of the wire core 13 is ground along the axial direction of the grinding cylinder 81 and along the radial direction of the grinding cylinder 81, thereby improving the grinding effect of the wire core 13.

[0053] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A wire core grinding device for brush circuit production, characterized in that: The invention comprises a main base (1), a universal wheel (2) is installed at the bottom of the main base (1), mounting plates (5) are arranged opposite to each other on the left and right sides of the top of the main base (1), mounting blocks (6) are fixedly connected to the mounting plates (5), an internal grinding assembly (7) is installed between the two mounting blocks (6), a sliding base (3) is arranged at the top of the main base (1), a moving wheel (4) is installed at the bottom of the sliding base (3), a placement base (11) is installed at the top of the sliding base (3) through a fixing plate (10), and the An outer grinding component (8) is rotatably mounted on the placement base (11), and the outer grinding component (8) is sleeved on the outer side wall of the inner grinding component (7). A driving component (9) is mounted on the sliding base (3), and the driving component (9) is connected to the inner grinding component (7) and the outer grinding component (8) respectively. A plurality of limiting holes (12) are formed on the mounting block (6), and the wire core (13) passes through the limiting holes (12), the inner grinding component (7) and the outer grinding component (8) in sequence.

2. A wire core grinding device for brush circuit production as claimed in claim 1, characterized in that: The inner grinding component (7) comprises a grinding column (71), the two ends of which are rotatably mounted on the mounting block (6) via connecting columns (72), and a grinding sandpaper (73) is bonded to the side wall of the grinding column (71).

3. A wire core grinding device for brush circuit production as claimed in claim 2, characterized in that: The external grinding assembly (8) comprises a plurality of arc-shaped blocks (82), the arc-shaped blocks (82) being evenly distributed in the grinding cylinder (81), the grinding cylinder (81) being rotatably connected to the placing base (11), a threaded rod (87) being rotatably connected to the outer wall of the arc-shaped block (82), the threaded rod (87) being screwed to the side wall of the grinding cylinder (81), a limiting rod (88) being fixedly connected to the outer wall of the arc-shaped block (82), the limiting rod (88) penetrating the side wall of the grinding cylinder (81), and the limiting rod (88) being arranged along the axis direction of the grinding cylinder (81) and parallel to the threaded rod (87).

4. A wire core grinding device for brush circuit production as claimed in claim 3, characterized in that: A T-shaped arc groove (83) is provided on the inner side wall of each arc block (82), a T-shaped arc block (84) is slidably mounted in the T-shaped arc groove (83), an arc plate (85) is fixedly connected to the T-shaped arc block (84), and a second grinding sandpaper (86) is bonded to the arc surface of the arc plate (85).

5. A wire core grinding device for brush circuit production as claimed in claim 3, characterized in that: The driving assembly (9) comprises a motor (91), the motor (91) being mounted on the sliding base (3), the output shaft end of the motor (91) being connected to a thin rod (92), the thin rod (92) passing through the fixing plate (10), and a thick rod (93) being connected to a key shaft on the outer wall of the thin rod (92), the thick rod (93) being rotatably mounted on the mounting plate (5) on the right side.

6. A wire core grinding device for brush circuit production as claimed in claim 5, characterized in that: Gears (94) are sleeved and mounted on the outer side walls of the thin rod (92) and the grinding cylinder (81), and the two gears (94) are meshed with each other.

7. A wire core grinding device for brush circuit production as claimed in claim 5, characterized in that: The outer side walls of the thick rod (93) and the right connecting column (72) are both sleeved with rotating wheels (95), and the two rotating wheels (95) are both drivingly connected to the belt (96).

Citation Information

Patent Citations

  • Wire core polishing device for electric brush wire machining

    CN216298872U