Internal heating type carbonization converter
By designing feeding components and rotary structures in the internal thermal carbonization converter, automated loading is achieved, solving the problems of low loading efficiency, large safety hazards and poor staff comfort in the prior art, and improving production efficiency and safety.
Patent Information
- Application Number
- CN202421599514.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-08
- Publication Date
- 2025-04-22
- Estimated Expiration
- 2034-07-08
AI Technical Summary
In the prior art, in the production process of activated materials, there are problems such as safety hazards, low efficiency and poor staff comfort when loading materials.
An internal heat carbonization converter is designed, adopting feeding components and rotating structures, including a mobile slide platform, guide rail, slide chute, electric telescopic rod, fixing frame and weightless feeding machine, as well as a tabletop, support feet, universal wheel, L-shaped arm rod, reducer motor and rotation shaft. The rotation shaft is driven by the reducer motor, which drives the tabletop and feeding components to move, and realizes automatic loading.
Improve feeding efficiency, enhance safety, reduce the temperature impact on staff, and improve work comfort.
Smart Images
Figure CN222781561U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of activated material production, in particular to an internal heating carbonization converter. Background Art
[0002] When producing activated materials, the extruded materials need to be put into the carbonization furnace, and then gradually heated and distilled in the range of 150-550℃ to form the skeleton and large and medium pore structure of activated carbon. The carbonization furnace is a high-temperature equipment, mainly composed of a mixed combustion chamber, a furnace head, a furnace tail, a rotary furnace body, a furnace head and a transmission device. The material flow mechanism is composed of steel plates or refractory materials inside the furnace body. The material moves from the low temperature area to the high temperature area. The reverse heating medium continuously heats the material, so that the material temperature gradually increases, thereby completing the processes of dehydration, distillation, thermal decomposition, thermal polycondensation, etc., and forming the large and medium pore structure of activated carbon.
[0003] However, in the prior art, when loading materials, it is necessary to manually use a shovel to feed the materials into the hot carbonization converter. First, the shovel is easy to contact with the rotating body inside the hot carbonization converter, which poses a safety hazard; secondly, the loading efficiency is low; finally, the staff stands on one side of the hot carbonization converter, where the temperature is high, affecting the working comfort of the staff.
[0004] To this end, we propose an internal heating carbonization converter. Utility Model Content
[0005] 1. Technical issues to be resolved
[0006] In view of the deficiencies in the prior art, the utility model provides an internally heated carbonizing converter, which has the advantages of convenient loading, high efficiency, and high safety, and can effectively solve the problems in the background technology.
[0007] (II) Technical solution
[0008] To achieve the above-mentioned purpose, the technical solution adopted by the utility model is: an internal heating carbonization converter, including a thermal carbonization converter, a feeding assembly is arranged on the outer surface of one end of the thermal carbonization converter, a rotating structure is arranged between the feeding assembly and the thermal carbonization converter, the feeding assembly includes a movable slide, a guide rail, a slide groove, an electric telescopic rod, a fixed frame and a weightless loader, and the rotating structure includes a desktop, a support leg, a universal wheel, an L-shaped arm, a reduction motor and a rotating shaft, and the reduction motor is fixedly installed at the front end of the lower part of the outer surface of one side of the thermal carbonization converter, and the feeding assembly is fixedly installed on the upper outer surface of the desktop.
[0009] Preferably, the rotating shaft is fixedly mounted on the upper outer surface of the output shaft of the reduction motor, the L-shaped arm is fixedly mounted between the outer wall of the upper part of the rotating shaft and the middle part of the outer surface of one side of the desktop, the support foot is fixedly mounted on the four corners of the lower outer surface of the desktop, and the universal wheel is fixedly mounted on the lower outer surface of the support foot.
[0010] Preferably, the number of the guide rails and the slide grooves are both two groups, and the two groups of guide rails are fixedly installed on the left and right sides of the outer surface of the upper end of the desktop.
[0011] Preferably, the two groups of sliding grooves are opened on the left and right sides of the outer surface of the lower end of the movable slide, and the movable slide is slidably connected to the outer wall of the guide rail through the sliding grooves.
[0012] Preferably, the electric telescopic rod is fixedly mounted on the lower part of one end of the movable slide, and the outer surface of one end of the piston rod in the electric telescopic rod is fixedly connected to the upper part of the outer surface of one side of the fixing frame.
[0013] Preferably, the loss-in-weight loader is fixedly mounted on the outer surface of the upper end of the movable slide.
[0014] (III) Beneficial effects
[0015] Compared with the prior art, the utility model provides an internal heating carbonization converter, which has the following beneficial effects:
[0016] 1. The internally heated carbonizing converter is convenient for loading materials by means of a feeding assembly, and the loading efficiency is high and the loading is safer.
[0017] 2. The internally heated carbonizing converter can easily drive the feeding assembly to rotate to one end or one side of the hot carbonizing converter through the provided rotating structure, and has high safety. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 The utility model is a schematic diagram of the overall structure of an internal heating carbonization converter.
[0019] Figure 2 The utility model is a structural schematic diagram of a feeding assembly and a rotating structure in an internally heated carbonizing converter.
[0020] Figure 3 The utility model is a structural schematic diagram of a rotating structure in an internal heating carbonization converter.
[0021] Figure 4 The utility model is a structural schematic diagram of a feeding assembly in an internally heated carbonizing converter.
[0022] In the figure: 1. thermal carbonization converter; 2. feeding assembly; 3. rotating structure; 4. tabletop; 5. support feet; 6. universal wheels; 7. L-shaped arm; 8. reduction motor; 9. rotating shaft; 10. moving slide; 11. guide rail; 12. slide; 13. electric telescopic rod; 14. fixed frame; 15. loss-in-weight loader. DETAILED DESCRIPTION
[0023] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0024] This embodiment is an internal heating carbonization converter.
[0025] like Figure 1-4 As shown, it includes a thermal carbonization converter 1, a feeding assembly 2 is arranged on the outer surface of one end of the thermal carbonization converter 1, a rotating structure 3 is arranged between the feeding assembly 2 and the thermal carbonization converter 1, the feeding assembly 2 includes a movable slide 10, a guide rail 11, a slide 12, an electric telescopic rod 13, a fixed frame 14 and a weightless loader 15, and the rotating structure 3 includes a desktop 4, a support leg 5, a universal wheel 6, an L-shaped arm 7, a reduction motor 8 and a rotating shaft 9, and the reduction motor 8 is fixedly installed at the front end of the lower part of the outer surface of one side of the thermal carbonization converter 1, and the feeding assembly 2 is fixedly installed on the upper outer surface of the desktop 4.
[0026] The rotating shaft 9 is fixedly mounted on the upper outer surface of the output shaft of the reduction motor 8, the L-shaped arm 7 is fixedly mounted between the outer wall of the upper part of the rotating shaft 9 and the middle part of the outer surface of one side of the desktop 4, the support foot 5 is fixedly mounted on the four corners of the lower outer surface of the desktop 4, and the universal wheel 6 is fixedly mounted on the lower outer surface of the support foot 5; the number of guide rails 11 and slide grooves 12 is two groups, and the two groups of guide rails 11 are fixedly mounted on the left and right sides of the upper outer surface of the desktop 4; the two groups of slide grooves 12 are opened on the left and right sides of the lower outer surface of the mobile slide 10, and the mobile slide 10 is slidably connected to the outer wall of the guide rail 11 through the slide groove 12; the electric telescopic rod 13 is fixedly mounted on the lower part of one end of the mobile slide 10, and the outer surface of one end of the piston rod in the electric telescopic rod 13 is fixedly connected to the upper part of the outer surface of one side of the fixed frame 14; the weightlessness loader 15 is fixedly mounted on the upper outer surface of the mobile slide 10.
[0027] It should be noted that the utility model is an internally heated carbonization converter. The thermal carbonization converter 1 described in the text belongs to the prior art and can be effectively known to the technicians in the relevant technical field, so the details will not be repeated. The feeding assembly 2 and the rotating structure 3 are provided. When loading is required, the feeding assembly 2 is located on one side of the thermal carbonization converter 1. First, the cover at one end of the thermal carbonization converter 1 is opened, and then the feeding assembly 2 is driven by the rotating structure 3 to rotate to one end of the thermal carbonization converter 1, and the deceleration The operation of the motor 8 drives the rotating shaft 9 to rotate, and the rotating shaft 9 drives the table top 4 to move through the L-shaped arm rod 7, and the table top 4 drives the feeding assembly 2 to move to one end of the thermal carbonization converter 1; then the operation of the electric telescopic rod 13 drives the movable slide 10 to move, and the movable slide 10 slides along the outer wall of the guide rail 11 through the slide groove 12, so that the feeding pipe in the weightless feeder 15 extends into the interior of the thermal carbonization converter 1, and the feeding is carried out through the weightless feeder 15, which is more efficient and safer.
[0028] It should be noted that, in this article, relational terms such as first and second (number one, number two), etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "including one..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0029] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. The technicians in this industry should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model will have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.
Claims
1. An internal heat carbonization converter, comprising a thermal carbonization converter (1), characterized in that: A feeding assembly (2) is provided on the outer surface of one end of the thermal carbonization converter (1), and a rotating structure (3) is provided between the feeding assembly (2) and the thermal carbonization converter (1), the feeding assembly (2) comprises a movable slide (10), a guide rail (11), a slide groove (12), an electric telescopic rod (13), a fixed frame (14) and a weightless loader (15), and the rotating structure (3) comprises a tabletop (4), a support leg (5), a universal wheel (6), an L-shaped arm (7), a reduction motor (8) and a rotating shaft (9), and the reduction motor (8) is fixedly mounted on the front end of the lower part of the outer surface of one side of the thermal carbonization converter (1), and the feeding assembly (2) is fixedly mounted on the upper outer surface of the tabletop (4).
2. The internally heated carbonizing converter according to claim 1, characterized in that: The rotating shaft (9) is fixedly mounted on the upper outer surface of the output shaft of the reduction motor (8); the L-shaped arm (7) is fixedly mounted between the outer wall of the upper part of the rotating shaft (9) and the middle part of the outer surface of one side of the table top (4); the support foot (5) is fixedly mounted on the four corners of the lower outer surface of the table top (4); and the universal wheel (6) is fixedly mounted on the lower outer surface of the support foot (5).
3. The internally heated carbonization converter according to claim 2, characterized in that: The number of the guide rails (11) and the slide grooves (12) is two sets, and the two sets of guide rails (11) are fixedly installed on the left and right sides of the upper outer surface of the desktop (4).
4. The internally heated carbonization converter according to claim 3, characterized in that: The two groups of slide grooves (12) are arranged on the left and right sides of the outer surface of the lower end of the movable slide (10), and the movable slide (10) is slidably connected to the outer wall of the guide rail (11) through the slide grooves (12).
5. The internally heated carbonization converter according to claim 4, characterized in that: The electric telescopic rod (13) is fixedly mounted on the lower part of one end of the movable slide (10), and the outer surface of one end of the piston rod in the electric telescopic rod (13) is fixedly connected to the upper part of the outer surface of one side of the fixed frame (14).
6. The internally heated carbonization converter according to claim 5, characterized in that: The weightless loading machine (15) is fixedly mounted on the outer surface of the upper end of the movable slide (10).