Gypsum block demolding station machine

By designing a gypsum block mold release station machine, rapid mold release is achieved using telescopic cylinders and lifting mechanisms, and automatic application of mold release agents through the liquid supply mechanism, the problem of inefficiency of traditional mold release methods is solved and production efficiency and quality is improved.

CN222819230UActive Publication Date: 2025-05-02SHANDONG YUXIN COURTYARD BUILDING MATERIALS CO LTD

Patent Information

Application Number
CN202421425624.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-21
Publication Date
2025-05-02
Estimated Expiration
2034-06-21

AI Technical Summary

Technical Problem

The traditional gypsum block mold release method is inefficient, manual operation is time-consuming and labor-intensive, difficult to meet the needs of large-scale production, and it is easy to damage the mold, affecting production quality.

Method used

A gypsum block molding station machine was designed, using a telescopic cylinder to drive the hoisting plate to rise for rapid release, and the mold release agent was automatically applied through the lifting mechanism and the liquid supply mechanism to ensure that the inner wall of each mold was evenly coated.

Benefits of technology

The rapid release of gypsum blocks and automated release agent coating are achieved, which improves production efficiency, reduces the time and labor of manual operation, protects the mold, and improves production quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of gypsum block production, and discloses a gypsum block demolding station machine which comprises a base, a forming mold is installed in the base in a penetrating mode, a telescopic cylinder is installed on the lower surface of the forming mold, and a jacking plate is installed at the telescopic end of the telescopic cylinder. A supporting frame is installed on the upper surface of the base and located on the right side of the forming mold, a sliding groove is formed in the left side surface of the supporting frame, a sliding plate is slidably connected into the sliding groove, and a release agent tank is installed on the upper surface of the left end of the sliding plate. According to the quick demolding device, the jacking plate is driven to ascend through the telescopic cylinder, the gypsum block is jacked out, and quick demolding of the gypsum block is completed; when the forming mold is used, a mounting rope in the lifting mechanism is released to drive a sponge mat to descend into the forming mold, and a water pump in the liquid supply mechanism pumps out a release agent in a release agent tank and discharges the release agent into the sponge mat, so that each side in the forming mold is quickly coated with the release agent, one-side-to-side coating is not needed, and the working efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of gypsum block production, in particular to a gypsum block demoulding station machine. Background Art

[0002] Gypsum blocks are lightweight building gypsum products made of building gypsum as the main raw material, which are made by adding water, mixing, pouring, molding and drying. They have many advantages such as sound insulation, fire prevention, and convenient construction. They are a new type of wall material that is low-carbon, environmentally friendly, healthy, and in line with the development requirements of the times. In the production process of gypsum blocks, it is usually necessary to demould the gypsum in the mold. However, in the traditional demoulding of gypsum blocks, they are usually manually detached or pried up with a pry bar. This demoulding method is not only inefficient but also very easy to damage the mold, thus affecting the production quality of gypsum blocks.

[0003] A Chinese patent discloses an automatic demoulding structure for the production of green and environmentally friendly desulfurized gypsum blocks (authorization announcement number CN218138759U). The patented technology can add a large amount of demoulding agent into the extrusion box by opening the disassembly plate, and the inner wall of the mold can be brushed by pressing the slide bar downward under the action of the brush. The operation is convenient and conducive to the later demoulding work. By starting the motor, the multiple ejector rods on the frame plate can be driven to reciprocate up and down, thereby realizing the demoulding work of the gypsum in the mold;

[0004] However, it has certain disadvantages: it requires manual pressing of the sliding rod to apply the release agent to each inner surface of the molding die one by one through a brush, and it is impossible to apply the release agent to each inner surface of the molding die at the same time. This is not only time-consuming and labor-intensive, but also has low work efficiency and is difficult to meet the needs of large-scale production. Utility Model Content

[0005] The purpose of the utility model is to provide a gypsum block demoulding station machine to solve the problems raised in the above background technology.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A gypsum block demoulding station machine comprises a base, a forming mold is installed through the inside of the base, a telescopic cylinder is installed on the lower surface of the forming mold, a lifting plate is installed on the telescopic end of the telescopic cylinder, a support frame is installed on the upper surface of the base located on the right side of the forming mold, a slide groove is provided on the left surface of the support frame, a slide plate is slidably connected inside the slide groove, a demoulding agent tank is installed on the upper surface of the left end of the slide plate, and a connecting rod is installed on the lower surface of the left end of the slide plate, a connecting frame is installed on the lower end of the connecting rod, a connecting frame is installed on the outside of the connecting frame, a sponge pad is installed on the outside of the connecting frame, a lifting mechanism is provided on the upper surface of the support frame, and a liquid supply mechanism is provided on the upper surface of the slide plate located on the right side of the demoulding agent tank.

[0008] As a further solution of the utility model: the lifting mechanism includes a mounting seat, a motor is installed inside the mounting seat, a mounting rod is installed at the output end of the motor, and a mounting rope is installed outside the mounting rod.

[0009] As a further solution of the utility model: the liquid supply mechanism includes a water pump, the water inlet end of the water pump is equipped with a water inlet pipe, and the water outlet end of the water pump is equipped with a water outlet pipe, one end of the water outlet pipe is equipped with a main pipe, and the lower surface of the main pipe is connected to a plurality of branch pipes.

[0010] As a further solution of the utility model: the lifting plate is slidably connected to the inside of the forming mold.

[0011] As a further solution of the utility model: the lower end of the mounting seat is mounted on the upper surface of the support frame, the mounting rope movably passes through the lower surface of the mounting seat and the upper surface of the support frame, and one end of the mounting rope is connected to the slide plate.

[0012] As a further solution of the utility model: the water pump is installed on the upper surface of the skateboard, one end of the water inlet pipe is connected to the inside of the release agent tank, the water outlet pipe is connected to the skateboard, and one end of the branch pipe is connected to the connecting frame.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] 1. The utility model drives the lifting plate to rise by the telescopic cylinder, lifts out the gypsum blocks, and completes the rapid demoulding of the gypsum blocks.

[0015] 2. The utility model releases the installation rope through the motor in the lifting mechanism, drives the sponge pad to descend to the inside of the molding die, and the water pump in the liquid supply mechanism draws the release agent in the release agent tank and discharges it into the sponge pad, so that the release agent is quickly applied to each side of the inside of the molding die, without the need to apply it one side at a time, thereby improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a structural schematic diagram of a gypsum block demoulding station machine;

[0017] Figure 2 It is a partial schematic diagram of a gypsum block demoulding station machine;

[0018] Figure 3 It is a structural schematic diagram of a connection frame in a gypsum block demoulding station machine;

[0019] Figure 4 It is a cross-sectional view of a lifting mechanism in a gypsum block demoulding station machine;

[0020] Figure 5 The present invention is a schematic diagram of the structure of a liquid supply mechanism in a gypsum block demoulding station machine.

[0021] In the figure: 1. base; 2. forming mold; 3. telescopic cylinder; 4. lifting plate; 5. support frame; 6. slide groove; 7. slide plate; 8. release agent tank; 9. connecting rod; 10. connecting frame; 11. connecting frame; 12. sponge pad; 13. lifting mechanism; 14. mounting seat; 15. motor; 16. mounting rod; 17. mounting rope; 18. liquid supply mechanism; 19. water pump; 20. water inlet pipe; 21. water outlet pipe; 22. main pipe; 23. branch pipe. DETAILED DESCRIPTION

[0022] See also Figure 1 In the embodiment of the utility model, a gypsum block demoulding station machine comprises a base 1, a forming mold 2 is installed through the base 1, a telescopic cylinder 3 is installed on the lower surface of the forming mold 2, a lifting plate 4 is installed on the telescopic end of the telescopic cylinder 3, and the lifting plate 4 is slidably connected to the inside of the forming mold 2;

[0023] The gypsum blocks are formed in the forming mold 2;

[0024] The telescopic cylinder 3 is preferably a pneumatic cylinder or a hydraulic cylinder, which is used to drive the lifting plate 4 to rise and push out the gypsum blocks.

[0025] exist Figures 1 to 5Middle: The upper surface of the base 1 is located on the right side of the molding mold 2 and is equipped with a support frame 5. A slide groove 6 is provided on the left surface of the support frame 5. A slide plate 7 is slidably connected inside the slide groove 6. A release agent tank 8 is installed on the upper surface of the left end of the slide plate 7, and a connecting rod 9 is installed on the lower surface of the left end of the slide plate 7. A connecting frame 10 is installed at the lower end of the connecting rod 9. A connecting frame 11 is installed outside the connecting frame 10. A sponge pad 12 is installed outside the connecting frame 11. A lifting mechanism 13 is provided on the upper surface of the support frame 5. The lifting mechanism 13 includes a mounting seat 14. The lower end of the mounting seat 14 is mounted on the upper surface of the support frame 5. A motor 15 is installed inside the mounting seat 14. A mounting rod 16 is installed at the output end of the motor 15. The mounting rod The outside of 16 is installed with a mounting rope 17, which movably penetrates the lower surface of the mounting seat 14 and the upper surface of the support frame 5, and one end of the mounting rope 17 is connected to the slide plate 7. The upper surface of the slide plate 7 is located on the right side of the release agent tank 8 and is provided with a liquid supply mechanism 18. The liquid supply mechanism 18 includes a water pump 19, which is installed on the upper surface of the slide plate 7. A water inlet pipe 20 is installed at the water inlet end of the water pump 19, and one end of the water inlet pipe 20 is connected to the inside of the release agent tank 8. A water outlet pipe 21 is installed at the water outlet end of the water pump 19, and the water outlet pipe 21 penetrates and is connected to the slide plate 7. A main pipe 22 is installed at one end of the water outlet pipe 21, and a plurality of branch pipes 23 are connected to the lower surface of the main pipe 22, and one end of the branch pipe 23 penetrates and is connected to the connection frame 11;

[0026] Looking from top to bottom, the area of ​​the sponge pad 12 is slightly larger than the inner area of ​​the forming mold 2, so that the sponge pad 12 can squeeze the inner wall of the forming mold 2 when entering the forming mold 2;

[0027] The installation rope 17 is used to lower or pull up the slide plate 7, thereby driving the sponge pad 12 to rise and fall;

[0028] The release agent tank 8 contains a release agent, and the water pump 19 is used to extract the release agent and discharge it into the sponge pad 12 through the branch pipe 23, and the release agent is applied to the inner wall of the molding die 2 through the sponge pad 12;

[0029] The number of branch pipes 23 is preferably four, and each of them corresponds to a side surface of the connection frame 11;

[0030] The motor 15 and the water pump 19 are both electrically connected to an external control system so as to be automatically started and stopped.

[0031] The working principle of the utility model is: when in use, the motor 15 drives the installation rod 16 to rotate to release the installation rope 17, and the installation rope 17 drives the slide plate 7 to descend, and the sponge pad 12 follows to descend. When the sponge pad 12 is just located inside the forming mold 2, the water pump 19 is turned on and started, and the release agent is discharged into the sponge pad 12 through the water inlet pipe 20, the water outlet pipe 21, the main pipe 22, and the branch pipe 23. After a period of time, the water pump 19 is turned off, and the sponge pad 12 continues to descend to apply the release agent to the inner wall of the forming mold 2. Then, the motor 15 is reversed to retract the installation rope 17 and pull up the sponge pad 12; then, the staff pours the gypsum liquid into the forming mold 2, and after the gypsum block is formed, the telescopic cylinder 3 is turned on to drive the lifting plate 4 to rise, and the gypsum block is lifted out, thereby completing the demoulding of the gypsum block.

[0032] What is described above is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A gypsum block demoulding station machine, comprising a base (1), a forming mold (2) is installed through the interior of the base (1), a telescopic cylinder (3) is installed on the lower surface of the forming mold (2), and a lifting plate (4) is installed at the telescopic end of the telescopic cylinder (3), characterized in that: The upper surface of the base (1) is located on the right side of the molding mold (2) and is equipped with a support frame (5); the left side surface of the support frame (5) is provided with a slide groove (6); the interior of the slide groove (6) is slidably connected with a slide plate (7); the left upper surface of the slide plate (7) is equipped with a release agent tank (8); the left lower surface of the slide plate (7) is equipped with a connecting rod (9); the lower end of the connecting rod (9) is equipped with a connecting frame (10); the outside of the connecting frame (10) is equipped with a connecting frame (11); the outside of the connecting frame (11) is equipped with a sponge pad (12); the upper surface of the support frame (5) is provided with a lifting mechanism (13); the upper surface of the slide plate (7) is located on the right side of the release agent tank (8) and is equipped with a liquid supply mechanism (18).

2. A gypsum block demoulding station machine according to claim 1, characterized in that: The lifting mechanism (13) comprises a mounting seat (14), a motor (15) is installed inside the mounting seat (14), a mounting rod (16) is installed at the output end of the motor (15), and a mounting rope (17) is installed outside the mounting rod (16).

3. A gypsum block demoulding station machine according to claim 1, characterized in that: The liquid supply mechanism (18) comprises a water pump (19), a water inlet pipe (20) being installed at the water inlet end of the water pump (19), and a water outlet pipe (21) being installed at the water outlet end of the water pump (19), a main pipe (22) being installed at one end of the water outlet pipe (21), and a plurality of branch pipes (23) being connected to the lower surface of the main pipe (22).

4. A gypsum block demoulding station machine according to claim 1, characterized in that: The lifting plate (4) is slidably connected inside the forming mold (2).

5. A gypsum block demoulding station machine according to claim 2, characterized in that: The lower end of the mounting seat (14) is mounted on the upper surface of the support frame (5), the mounting rope (17) movably passes through the lower surface of the mounting seat (14) and the upper surface of the support frame (5), and one end of the mounting rope (17) is connected to the slide plate (7).

6. A gypsum block demoulding station machine according to claim 3, characterized in that: The water pump (19) is installed on the upper surface of the slide plate (7), one end of the water inlet pipe (20) is connected to the inside of the release agent tank (8), the water outlet pipe (21) is connected to the slide plate (7), and one end of the branch pipe (23) is connected to the connection frame (11).

Citation Information

Patent Citations

  • Automatic demolding structure for green and environment-friendly desulfurized gypsum building block production

    CN218138759U

Cited By

  • Rapid demolding equipment for gypsum products

    CN224334641U