Abrasive paper compounding device

By setting heating parts in the glue coating groove of the sandpaper composite device, the complex structure problem caused by the synchronization of the heating device and the rotating device in the existing device is solved, and the simplification of the device structure and convenience of maintenance are achieved.

CN222843878UActive Publication Date: 2025-05-09DONGGUAN JUNDELI ABRASIVE MATERIALS CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421846060.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-01
Publication Date
2025-05-09
Estimated Expiration
2034-08-01

AI Technical Summary

Technical Problem

In the existing sandpaper composite device, the synchronous arrangement of the heating device and the rotating device during the adhesive coating process leads to a complex structure of the coating roller and inconvenient maintenance.

Method used

A sandpaper composite device is designed, in which a heating member is provided in the glue coating groove, and the adhesive is heated before flowing to the coating roller. The rotation of the coating roller is not limited by the heating device, which simplifies the structure; at the same time, the external heating member is convenient for maintenance.

Benefits of technology

The structure of the coating roller is simplified, the maintenance convenience of the device is improved, and the maintenance cost is reduced.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222843878U_ABST
    Figure CN222843878U_ABST
Patent Text Reader

Abstract

The utility model discloses an abrasive paper compounding device, it includes loading subassembly, coating subassembly and compounding subassembly, the coating subassembly includes backup roll, coating roll and gluing groove, backup roll is located just below coating roll, gluing groove is used for receiving adhesive, the bottom wall of gluing groove is equipped with heating element, and the heating element is equipped with heating element. One end of the gluing groove is open and abuts against the peripheral wall of the coating roller, and a gap is reserved between the gluing groove and the coating roller. The composite device has the advantages that the structure of the coating roller is simplified, meanwhile, the heating piece is arranged outside the gluing groove for receiving the adhesive, and when the heating piece is aged, the heating piece can be directly maintained outside the coating roller, so that the composite device is more convenient and quicker to maintain and repair as a whole.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the field of sandpaper compounding, in particular to a sandpaper compounding device. Background Art

[0002] The multi-layer composite structure of sandpaper includes a frosting layer for frosting and a rubber coating layer for support. Glue is coated between the frosting layer and the rubber coating layer, and the glue tightly fits the frosting layer and the rubber coating layer.

[0003] During the adhesive coating process, the adhesive needs to be in a heated state before being coated on the rubber coating layer to prevent the adhesive from solidifying. Therefore, a heating device is generally provided in the coating roller to ensure that the adhesive can be coated on the rubber coating layer in a stable state. However, the coating roller also needs to rotate to drive the adhesive on its surface to move to a state of abutting against the rubber coating layer. Therefore, the synchronous setting of the rotating device and the heating device makes the structure of the coating roller complicated. Utility Model Content

[0004] In order to simplify the structure of a coating roller, the utility model provides a sandpaper composite device.

[0005] The utility model provides a sandpaper composite device adopts the following technical solution:

[0006] A sandpaper composite device includes a feeding component, a coating component and a composite component, wherein the coating component includes a supporting roller, a coating roller and a glue coating groove, wherein the supporting roller is located directly below the coating roller, the glue coating groove is used to receive adhesive, a heating element is provided on the bottom wall of the glue coating groove, one end of the glue coating groove is open and abuts against the peripheral wall of the coating roller, and a gap is left between the glue coating groove and the coating roller.

[0007] The loading component transfers the coating layer that needs to be coated with adhesive to the coating roller, and the adhesive in the coating groove flows to the coating roller. When the coating layer slides to the position abutting the coating roller, the adhesive on the coating roller transfers and adheres to the coating layer, thereby completing the coating action. Since a heating element is provided on the bottom wall of the coating groove, the adhesive is in a heated state before flowing to the coating roller. At the same time, the coating roller is not restricted by the heating device when rotating, making the rotation structure of the coating roller simpler, which is conducive to simplifying the structure of the coating roller. At the same time, the coating groove that receives the adhesive is equipped with an external heating element. When the heating element is aged, the heating element can be directly repaired outside the coating roller, making the overall repair and maintenance of the composite device more convenient and quick.

[0008] In this embodiment, the coating assembly also includes a driving cylinder for driving the support roller to move. The driving cylinder drives the support roller to move in a vertical direction, so that the support roller can move toward or away from the coating roller, thereby controlling the distance between the support roller and the coating roller.

[0009] Preferably, the heating element includes a heating box, which is a long rectangular box. The heating box extends along the length direction of the coating roller, and one side wall of the heating box is the bottom wall of the glue coating groove, and two baffles are provided on the side wall of the heating box, one side of the baffle is in contact with the coating roller, and the side of the baffle in contact with the coating roller is an arc-shaped surface that fits the coating roller.

[0010] During the coating process, the heating box and the coating roller are relatively still. Before coating, the angle of the heating box is adjusted so that the arc surface of the baffle fits with the coating roller. The baffle and the side wall of the heating box cooperate with the peripheral wall of the coating roller to form a coating groove for receiving the adhesive. The peripheral wall of the coating roller is used to construct the coating groove, and the coating roller is heated by the heating box at the same time. These complement each other and are conducive to simplifying the structure. At the same time, when the adhesive drips into the coating groove and accumulates to a certain amount, the part of the coating roller located between the baffles can be coated with the adhesive. The coating roller is coated by the glue groove, which is conducive to improving the utilization rate of the heating element.

[0011] In this embodiment, a magnetic component is provided on the heating box, and a switch is electrically connected to the magnetic component. The baffle is a metal plate. When coating is required, the switch is turned on so that the magnetic component has suction force on the metal plate, thereby preventing the baffle from being on the heating box and making the curved surface fit with the coating roller, thereby completing the fixation of the baffle.

[0012] In this embodiment, a glue dripping tube is arranged directly above the heating box. A heating wire is arranged in the glue dripping tube to heat the adhesive in the glue dripping tube to prevent solidification. The glue dripping tube is located directly above the midpoint of the heating box along the length direction.

[0013] Preferably, a scraper is provided on one side of the heating box, a distance is left between the scraper and the coating roller, and the scraper is arranged between the two baffles.

[0014] The scraper serves as a carrier for the adhesive between the heating box and the coating roller, avoiding the situation where the heating box is set in an irregular shape, which makes the heating box difficult to process and assemble. At the same time, when the scraper is aged, the scraper can be replaced separately, avoiding the situation where replacing the heating device leads to increased maintenance costs.

[0015] Preferably, the sandpaper composite device comprises a frame, the heating box is connected to a rotation, and the amount of glue brought to the composite layer by the coating roller can be adjusted by the distance between the scraper and the coating roller after the heating box rotates.

[0016] The heating box is turned to adjust the distance between the tip of the scraper and the coating roller, thereby adjusting the amount of glue that can pass between the tip of the scraper and the coating roller, and further adjusting the amount of adhesive applied by the coating roller to the composite layer, making the overall adaptability of the device higher.

[0017] Preferably, the feeding assembly includes a first roller, a second roller, a third roller and a fourth roller, the first roller and the second roller are located in the same vertical space, an entrance for the rubber layer to enter is left between the first roller and the second roller, the third roller is lower than the bottom end of the entrance, the top end of the fourth roller is higher than the top end of the third roller, and the third roller is located between the fourth roller and the second roller.

[0018] The rubber layer is passed into the sandpaper composite device from the entrance between the first roller and the second roller, then passes through the bottom of the third roller and then from the top of the fourth roller, and then is passed between the coating roller and the supporting roller. The third roller serves as the middle roller between the first roller and the fourth roller, pressing down the rubber layer to achieve the effect of tightening the rubber layer, so that the rubber layer is in a tightened state.

[0019] Preferably, the composite assembly includes a conveyor belt and a pressure roller arranged on the conveyor belt, and the pressure roller abuts against the upper surface of the conveyor belt.

[0020] The frosted layer and the rubber coating layer are simultaneously transferred to the conveyor belt, and the conveyor belt cooperates with the pressure roller to press the frosted layer and the rubber coating layer. At the same time, the conveyor belt can also be used to support and transport the frosted layer and the rubber coating layer, which is beneficial to improve the utilization rate of the conveyor belt.

[0021] Preferably, the loading assembly also includes a fifth roller, a sixth roller and a seventh roller for conveying the frosted layer, the frosted layer is rolled up on the fifth roller, the sixth roller is higher than the fifth roller and the seventh roller, the seventh roller is close to the feed end of the conveyor belt, and the fifth roller, the sixth roller and the seventh roller are all suspended above the conveyor belt.

[0022] The frosted layer is rolled up on the fifth roller, one end of the frosted layer passes over the sixth roller and the seventh roller, and is finally conveyed to the conveyor belt synchronously with the rubber layer. The conveyor belt and the pressure roller cooperate to press the rubber layer and the frosted layer, and the sixth roller can tighten the frosted layer to achieve a better composite effect. The feeding structure of the frosted layer is arranged above the conveyor belt, and the vertical space of the frame is used for feeding, which is conducive to reducing the ground space occupied by the sandpaper compounding device.

[0023] Preferably, the composite assembly further comprises a driving cylinder for driving the pressing roller to move in a vertical direction.

[0024] The driving cylinder drives the pressure roller to move in the vertical direction, so that the pressure roller is close to or away from the conveyor belt, thereby adjusting the distance from the bottom wall of the pressure roller to the upper surface of the conveyor belt. The distance between the pressure roller and the conveyor belt can adapt to the multi-layer composite structure to be processed.

[0025] Preferably, two pressing rollers are provided, and the two pressing rollers are respectively arranged at two ends of the conveyor belt along the length direction.

[0026] In summary, the utility model includes the following beneficial technical effects:

[0027] The loading component transfers the coating layer that needs to be coated with adhesive to the coating roller, and the adhesive in the coating groove flows to the coating roller. When the coating layer slides to the position abutting the coating roller, the adhesive on the coating roller transfers and adheres to the coating layer, thereby completing the coating action. Since a heating element is provided on the bottom wall of the coating groove, the adhesive is in a heated state before flowing to the coating roller. At the same time, the coating roller is not restricted by the heating device when rotating, making the rotation structure of the coating roller simpler, which is conducive to simplifying the structure of the coating roller. At the same time, the coating groove that receives the adhesive is equipped with an external heating element. When the heating element is aged, the heating element can be directly repaired outside the coating roller, making the overall repair and maintenance of the composite device more convenient and quick. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 The utility model is a schematic diagram of the overall structure of a sandpaper composite device.

[0029] Figure 2 yes Figure 1 A magnified schematic diagram of center A.

[0030] Explanation of the accompanying drawings: 1. Support roller; 2. Coating roller; 3. Heating box; 4. Baffle; 5. Driving cylinder; 6. Magnetic element; 7. Switch; 8. Glue tube; 9. Scraper; 10. Frame; 11. First roller; 12. Second roller; 13. Third roller; 14. Fourth roller; 15. Inlet; 16. Conveyor belt; 17. Pressing roller; 18. Fifth roller; 19. Sixth roller; 20. Seventh roller. DETAILED DESCRIPTION

[0031] The following is combined with Figure 1-2 The utility model is described in further detail.

[0032] The utility model embodiment discloses a sandpaper composite device.

[0033] Reference Figure 1 as well as Figure 2 A sandpaper composite device includes a feeding component, a coating component and a composite component. The coating component includes a supporting roller 1, a coating roller 2 and a glue coating groove. The supporting roller 1 is located directly below the coating roller 2. The glue coating groove is used to receive the adhesive. A heating element is provided on the bottom wall of the glue coating groove. One end of the glue coating groove is open and abuts against the peripheral wall of the coating roller 2. A gap is left between the glue coating groove and the coating roller 2.

[0034] The loading component transfers the coating layer that needs to be coated with adhesive to the coating roller 2, and the adhesive in the coating groove flows onto the coating roller 2. When the coating layer slides to the position abutting against the coating roller 2, the adhesive on the coating roller 2 is transferred and bonded to the coating layer, thereby completing the coating action. Since a heating element is provided on the bottom wall of the coating groove, the adhesive is in a heated state before flowing onto the coating roller 2. At the same time, the coating roller 2 is not restricted by the heating device when rotating, making the rotation structure of the coating roller 2 simpler, which is conducive to simplifying the structure of the coating roller 2. At the same time, the coating groove that receives the adhesive is provided with an external heating element. When the heating element is aged, the heating element can be directly repaired outside the coating roller 2, making the overall repair and maintenance of the composite device more convenient and quick.

[0035] In this embodiment, the coating assembly also includes a driving cylinder 5 for driving the support roller 1 to move. The driving cylinder 5 drives the support roller 1 to move in the vertical direction, so that the support roller 1 can move toward or away from the coating roller 2, thereby controlling the distance between the support roller 1 and the coating roller 2.

[0036] Reference Figure 1 as well as Figure 2 In this embodiment, the heating element includes a heating box 3, which is a long rectangular box. The heating box 3 extends along the length direction of the coating roller 2. One side wall of the heating box 3 is the bottom wall of the glue coating groove, and two baffles 4 are provided on the side wall of the heating box 3. One side of the baffle 4 abuts against the coating roller 2, and the side of the baffle 4 abutting against the coating roller 2 is an arc-shaped surface that fits the coating roller 2.

[0037] During the coating process, the heating box 3 and the coating roller 2 are relatively still. Before coating, the angle of the heating box 3 is adjusted so that the arc surface of the baffle 4 fits with the coating roller 2. The baffle 4 and the side wall of the heating box 3 cooperate with the peripheral wall of the coating roller 2 to form a coating groove for receiving the adhesive. The peripheral wall of the coating roller 2 is used to construct the coating groove, and the coating roller 2 is heated by the heating box 3 at the same time, which complements each other and is conducive to simplifying the structure. At the same time, when the adhesive drips into the coating groove and accumulates to a certain amount, the part of the coating roller 2 located between the baffles 4 can be coated with the adhesive, and the coating roller 2 is coated using the glue groove, which is conducive to improving the utilization rate of the heating element.

[0038] In this embodiment, a magnetic component 6 is provided on the heating box 3, and a switch 7 is electrically connected to the magnetic component 6. The baffle 4 is a metal plate. When coating is required, the switch 7 is turned on so that the magnetic component 6 has suction force on the metal plate, thereby preventing the baffle 4 from being on the heating box 3 and making the arc surface fit with the coating roller 2, thereby completing the fixation of the baffle 4.

[0039] In this embodiment, a glue dripping tube 8 is arranged directly above the heating box 3. A heating wire is arranged inside the glue dripping tube 8 to heat the adhesive inside the glue dripping tube 8 to prevent solidification. The glue dripping tube 8 is located directly above the midpoint of the heating box 3 along the length direction.

[0040] Reference Figure 1 as well as Figure 2 In this embodiment, a scraper 9 is provided on one side of the heating box 3 , a distance is left between the scraper 9 and the coating roller 2 , and the scraper 9 is provided between two baffles 4 .

[0041] The scraper 9 serves as a carrier for the adhesive between the heating box 3 and the coating roller 2, avoiding the situation where the heating box 3 is set in an irregular shape and the heating box 3 is difficult to process and assemble. At the same time, when the scraper 9 is aged, the scraper 9 can be replaced separately, avoiding the situation where replacing the heating device leads to increased maintenance costs.

[0042] Reference Figure 1 as well as Figure 2 In this embodiment, the sandpaper composite device includes a frame 10, a heating box 3 is connected to the rotation, and the amount of glue brought to the composite layer by the coating roller 2 can be adjusted by the distance between the scraper 9 and the coating roller 2 after the heating box 3 rotates.

[0043] The heating box 3 is rotated to adjust the distance between the tip of the scraper 9 and the coating roller 2, thereby adjusting the amount of glue that can pass between the tip of the scraper 9 and the coating roller 2, and further adjusting the amount of adhesive applied by the coating roller 2 to the composite layer, making the overall adaptability of the device higher.

[0044] Reference Figure 1 as well as Figure 2 In this embodiment, the feeding assembly includes a first roller 11, a second roller 12, a third roller 13 and a fourth roller 14. The first roller 11 and the second roller 12 are located in the same vertical space. An entrance 15 for the rubber layer to enter is reserved between the first roller 11 and the second roller 12. The third roller 13 is lower than the bottom end of the entrance 15. The top end of the fourth roller 14 is higher than the top end of the third roller 13. The third roller 13 is located between the fourth roller 14 and the second roller 12.

[0045] The rubber layer is passed into the sandpaper composite device from the entrance 15 between the first roller 11 and the second roller 12, then passes through the bottom of the third roller 13 and then passes through the top of the fourth roller 14, and then is passed between the coating roller 2 and the supporting roller 1. The third roller 13 serves as the middle roller between the first roller 11 and the fourth roller 14, pressing down the rubber layer to achieve the effect of tightening the rubber layer, so that the rubber layer is in a tightened state.

[0046] Reference Figure 1 as well as Figure 2 In this embodiment, the composite assembly includes a conveyor belt 16 and a pressure roller 17 disposed on the conveyor belt 16 , and the pressure roller 17 abuts against the upper surface of the conveyor belt 16 .

[0047] The frosted layer and the rubber coating layer are simultaneously transferred to the conveyor belt 16 , and the conveyor belt 16 cooperates with the pressure roller 17 to press the frosted layer and the rubber coating layer. At the same time, the conveyor belt 16 can also be used to support and transport the frosted layer and the rubber coating layer, which is beneficial to improve the utilization rate of the conveyor belt 16 .

[0048] Reference Figure 1 as well as Figure 2 In this embodiment, the loading assembly also includes a fifth roller 18, a sixth roller 19 and a seventh roller 20 for conveying the frosted layer. The frosted layer is rolled up on the fifth roller 18. The sixth roller 19 is higher than the fifth roller 18 and the seventh roller 20. The seventh roller 20 is close to the feeding end of the conveyor belt 16. The fifth roller 18, the sixth roller 19 and the seventh roller 20 are all suspended above the conveyor belt 16.

[0049] The frosted layer is rolled up on the fifth roller 18, one end of the frosted layer passes over the sixth roller 19 and the seventh roller 20, and is finally conveyed to the conveyor belt 16 synchronously with the rubber layer. The conveyor belt 16 and the pressure roller 17 cooperate to press the rubber layer and the frosted layer, and the sixth roller 19 can tighten the frosted layer to achieve a better composite effect. The feeding structure of the frosted layer is arranged above the conveyor belt 16, and the vertical space of the frame 10 is used for feeding, which is conducive to reducing the ground space occupied by the sandpaper composite device.

[0050] Reference Figure 1 as well as Figure 2 In this embodiment, the composite assembly further includes a driving cylinder 5 for driving the pressing roller 17 to move in the vertical direction.

[0051] The driving cylinder 5 drives the pressure roller 17 to move in the vertical direction, so that the pressure roller 17 approaches or moves away from the conveyor belt 16, thereby adjusting the distance from the bottom wall of the pressure roller 17 to the upper surface of the conveyor belt 16. The distance between the pressure roller 17 and the conveyor belt 16 can adapt to the multi-layer composite structure to be processed.

[0052] Reference Figure 1 as well as Figure 2 In this embodiment, two pressing rollers 17 are provided, and the two pressing rollers 17 are respectively arranged at two ends of the conveyor belt 16 along the length direction.

[0053] The above are all preferred embodiments of the present utility model, and are not intended to limit the protection scope of the present utility model. Therefore, any equivalent changes made based on the structure, shape, and principle of the present utility model should be included in the protection scope of the present utility model.

Claims

1. A sandpaper composite device, characterized in that: It includes a feeding component, a coating component and a composite component. The coating component includes a supporting roller, a coating roller and a glue coating groove. The supporting roller is located directly below the coating roller. The glue coating groove is used to receive the adhesive. A heating element is provided on the bottom wall of the glue coating groove. One end of the glue coating groove is open and abuts against the peripheral wall of the coating roller. A gap is left between the glue coating groove and the coating roller.

2. The sandpaper composite device according to claim 1, characterized in that: The heating element includes a heating box, which is a long rectangular box. The heating box extends along the length direction of the coating roller. One side wall of the heating box is the bottom wall of the glue coating groove, and two baffles are provided on the side wall of the heating box. One side of the baffle is in contact with the coating roller, and the side of the baffle in contact with the coating roller is an arc-shaped surface that fits the coating roller.

3. The sandpaper composite device according to claim 2, characterized in that: A scraper is provided on one side of the heating box, a distance is left between the scraper and the coating roller, and the scraper is arranged between the two baffles.

4. The sandpaper composite device according to claim 3, characterized in that: The sandpaper composite device comprises a frame, the heating box is connected to the frame for rotation, and the amount of glue brought to the composite layer by the coating roller can be adjusted by the distance between the scraper and the coating roller after the heating box rotates.

5. The sandpaper composite device according to claim 4, characterized in that: The feeding assembly includes a first roller, a second roller, a third roller and a fourth roller. The first roller and the second roller are located in the same vertical space. An entrance for the rubber layer to enter is reserved between the first roller and the second roller. The third roller is lower than the bottom end of the entrance. The top end of the fourth roller is higher than the top end of the third roller. The third roller is located between the fourth roller and the second roller.

6. The sandpaper composite device according to claim 5, characterized in that: The composite assembly comprises a conveyor belt and a pressure roller arranged on the conveyor belt, wherein the pressure roller abuts against the upper surface of the conveyor belt.

7. The sandpaper composite device according to claim 6, characterized in that: The loading assembly also includes a fifth roller, a sixth roller and a seventh roller for conveying the frosted layer, the frosted layer is rolled up on the fifth roller, the sixth roller is higher than the fifth roller and the seventh roller, the seventh roller is close to the feed end of the conveyor belt, and the fifth roller, the sixth roller and the seventh roller are all suspended above the conveyor belt.

8. The sandpaper composite device according to claim 7, characterized in that: The composite assembly further comprises a driving cylinder for driving the pressing roller to move in a vertical direction.

9. The sandpaper composite device according to claim 8, characterized in that: There are two pressing rollers, which are respectively arranged at two ends of the conveyor belt along the length direction.