Material soaking device for pressure-resistant and deformation-resistant bamboo product production

By adopting the normal pressure immersion method and setting down frames and ultrasonic devices in the material soaking device for bamboo products, the problems of high energy consumption and high equipment cost caused by wood surface modification treatment in the high pressure environment in the prior art are solved, and low energy consumption and high efficiency immersion treatment is achieved, and the workload of people is reduced.

CN222874840UActive Publication Date: 2025-05-16NANPING JIANYANG HEJIALE BAMBOO & WOOD HOUSEHOLD PROD CO LTD
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Patent Information

Application Number
CN202421411128.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-20
Publication Date
2025-05-16
Estimated Expiration
2034-06-20

AI Technical Summary

Technical Problem

The prior art is mostly carried out in high-pressure environments when modifying wood surfaces, resulting in high energy consumption and high equipment usage costs.

Method used

A material soaking device for the production of compressive and deformation-resistant bamboo products is designed, and a pressing frame and an ultrasonic device are installed in the soaking box. The down-pressure frame presses the wood below the solution liquid level through an aluminum alloy mesh structure to ensure complete soaking; the ultrasonic device speeds up the soaking diffusion rate.

Benefits of technology

Energy consumption is reduced through normal pressure immersion, the product feels closer to traditional processes, and the ultrasonic device improves the immersion rate and has higher working efficiency. At the same time, the combination of the lower press frame and the support frame allows the wood to be placed and removed directly through the forklift, and the mechanized operation reduces the workload of people.

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Abstract

The utility model discloses a compression-resistant and deformation-resistant material soaking device for bamboo product production, which is characterized in that the left side and the right side of a soaking box main body are respectively provided with a side bracket, the inner side of each side bracket is provided with a lifting support rail, and wood can be downwards pressed below the liquid level of a soaking solution by arranging a downward pressing frame, so that the wood is completely soaked in the soaking box; according to the scheme, a normal-pressure soaking mode is adopted, energy consumption is low, the touch feeling of a product is closer to that of a traditional technology, an ultrasonic device is arranged, the soaking treatment speed can be increased to a certain degree, compared with the traditional technology, the working efficiency is higher, a downward pressing frame is arranged to be matched with a supporting frame, and wood can be directly put in and taken out through a forklift; and the manual operation amount is reduced through mechanical operation.
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Description

Technical Field

[0001] The utility model relates to the technical field of bamboo product processing equipment, in particular to a material soaking device for producing compression-resistant and deformation-resistant bamboo products. Background Art

[0002] At present, China Patent No.: CN202210960948.6 discloses a wood soaking device for wood microwave pretreatment, including a tank body, the outer wall of the top of the tank body is connected to an air suction pipe, and the outer wall of the air suction pipe is installed with a pressure gauge, the outer wall of one end of the air suction pipe is connected to a vacuum pump, the outer wall of the bottom of the tank body is installed with a heater, the outer wall of the top of the tank body is connected to a liquid inlet pipe, and the outer wall of the liquid inlet pipe is installed with a first delivery pump. The present invention is composed of a liquid inlet pipe and a liquid discharge pipe and other components to form a liquid inlet and liquid discharge system, and a vacuum system is composed of a vacuum pipe, a vacuum pump and other components. The liquid medicine can fully penetrate into the surface of the wood, effectively ensuring the quality of the wood after soaking. The soaking time is short and can meet the production requirements. The inclination angle of the second slide can be adjusted by the extension and contraction of the piston rod of the hydraulic oil cylinder, which is not only convenient for closing the sealing door, but also convenient for moving the wood in the placement rack into the tank body and taking out the wood from the tank body. The structure is reasonable and easy to operate. However, in actual use, the existing technology still has the problem that wood surface modification treatment is mostly carried out under high pressure environment, with high energy consumption and high equipment cost. Utility Model Content

[0003] Therefore, in view of the above problems, the utility model proposes a material soaking device for producing compression-resistant and deformation-resistant bamboo products, which solves the technical problems that the surface modification treatment of wood is mostly carried out under high pressure environment, with high energy consumption and high equipment use cost in the actual use of the prior art.

[0004] To achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a material soaking device for producing pressure-resistant and deformation-resistant bamboo products, whose structure includes a soaking box body, a side bracket, a lifting support rail, a downward pressure bracket, a downward pressure slide, a downward pressure frame, a support slide, and a support frame. A side bracket is arranged on each of the left and right sides of the soaking box body, and a lifting support rail is arranged on the inner side of the side bracket. The lifting support rail is slidably connected to the downward pressure slide, the downward pressure slide is connected to the downward pressure bracket, the middle part of the downward pressure bracket is connected to the downward pressure frame, and a support slide is also arranged on the lifting support rail, the support slide is connected to the support frame, and the support slide and the support frame are both structures that can move up and down.

[0005] Furthermore, the lower pressing frame is a mesh structure made of aluminum alloy, and the lower pressing frame is a rectangular parallelepiped structure.

[0006] Furthermore, the pressing slide and the supporting slide are structures that can slide vertically along the lifting support track.

[0007] Furthermore, the pressing slide is connected to an electric cylinder that drives it to move up and down; the supporting slide is connected to an electric cylinder that drives it to move up and down.

[0008] Furthermore, the support frame is a frame structure made of aluminum alloy or stainless steel for supporting wood.

[0009] Furthermore, an ultrasonic device for accelerating diffusion is arranged inside the main body of the immersion box.

[0010] Furthermore, the ultrasonic device includes an ultrasonic generator and a transducer, wherein the ultrasonic generator is arranged on the outside of the immersion box body, and the transducer is arranged on the bottom of the inside of the immersion box body.

[0011] By adopting the above-mentioned technical scheme, the beneficial effects of the utility model are as follows: the material soaking device for producing bamboo products improves the existing technology. In actual use, the surface modification treatment of wood is mostly carried out under high pressure, which has high energy consumption and high equipment use cost. By setting a downward pressure frame, the wood can be pressed down to below the liquid level of the soaking solution so that it can be completely immersed in it. This scheme uses a normal pressure soaking method with low energy consumption and a product feel closer to the traditional process. An ultrasonic device is set to increase the soaking treatment rate to a certain extent, and the work efficiency is higher than that of the traditional process. The downward pressure frame and the support frame are set together, and a forklift can be used to directly put in and take out the wood, and mechanized operation reduces the amount of manual work. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a structural schematic diagram of the utility model;

[0013] Figure 2 It is a schematic diagram of the working state structure of the utility model.

[0014] In the figure: 1. Soaking box body; 2. Side bracket; 3. Lifting support rail; 4. Pressing bracket; 5. Pressing slide; 6. Pressing frame; 7. Support slide; 8. Support frame. DETAILED DESCRIPTION

[0015] The utility model is now further described in conjunction with the accompanying drawings and specific implementation methods.

[0016] refer to Figure 1-Figure 2The present embodiment provides a material soaking device for producing pressure-resistant and deformation-resistant bamboo products, and its structure includes a soaking box body 1, a side bracket 2, a lifting support rail 3, a downward pressing bracket 4, a downward pressing slide 5, a downward pressing frame 6, a supporting slide 7, and a supporting frame 8. A side bracket 2 is arranged on each of the left and right sides of the soaking box body 1, and a lifting support rail 3 is arranged on the inner side of the side bracket 2. The lifting support rail 3 is slidably connected with the downward pressing slide 5, the downward pressing slide 5 is connected with the downward pressing bracket 4, and the middle part of the downward pressing bracket 4 is connected with the downward pressing frame 6. A supporting slide 7 is also arranged on the lifting support rail 3, and the supporting slide 7 is connected with the supporting frame 8. The supporting slide 7 and the supporting frame 8 are both structures that can move up and down.

[0017] The pressing down frame 6 is a mesh structure made of aluminum alloy, and the pressing down frame 6 is a rectangular parallelepiped structure.

[0018] The pressing slide 5 and the supporting slide 7 are structures that can slide vertically along the lifting support track 3 .

[0019] The pressing slide 5 is connected to an electric cylinder that drives it to move up and down; the supporting slide 7 is connected to an electric cylinder that drives it to move up and down.

[0020] The support frame 8 is a frame structure made of aluminum alloy or stainless steel for supporting wood.

[0021] An ultrasonic device for accelerating diffusion is arranged inside the main body of the immersion box 1 .

[0022] The ultrasonic device comprises an ultrasonic generator and a transducer. The ultrasonic generator is arranged on the outside of the soaking box body 1 , and the transducer is arranged on the bottom of the inside of the soaking box body 1 .

[0023] The material soaking device for producing bamboo products improves the existing technology. In actual use, the surface modification treatment of wood is mostly carried out under high pressure, which results in high energy consumption and high equipment use cost. By setting a lower pressure frame 6, the wood can be pressed down to below the liquid level of the soaking solution, so that it can be completely immersed in it. The present scheme uses a normal pressure soaking method with low energy consumption and a product feel closer to the traditional process. An ultrasonic device is provided to increase the soaking treatment rate to a certain extent, and the work efficiency is higher than that of the traditional process. The lower pressure frame 6 and the support frame 8 are provided in cooperation, so that the wood can be directly put in and taken out using a forklift, and the mechanized operation reduces the amount of manual work.

[0024] The above shows and describes the basic principles and main features of the utility model and the advantages of the utility model. For those skilled in the art, it is obvious that the utility model is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic features of the utility model. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the utility model is limited by the attached claims rather than the above description, and it is intended to include all changes within the meaning and scope of the equivalent elements of the claims. Any figure mark in the claims should not be regarded as limiting the claims involved.

[0025] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A material soaking device for producing compression-resistant and deformation-resistant bamboo products, characterized in that: Its structure includes a soaking box body, a side bracket, a lifting support rail, a pressing bracket, a pressing slide, a pressing frame, a supporting slide, and a supporting frame. A side bracket is arranged on each of the left and right sides of the soaking box body. A lifting support rail is arranged on the inner side of the side bracket. The lifting support rail is slidably connected to the pressing slide, the pressing slide is connected to the pressing bracket, the middle part of the pressing bracket is connected to the pressing frame, a supporting slide is also arranged on the lifting support rail, the supporting slide is connected to the supporting frame, and the supporting slide and the supporting frame are both structures that can move up and down.

2. The material soaking device for producing compression-resistant and deformation-resistant bamboo products according to claim 1, characterized in that: The lower pressing frame is a mesh structure made of aluminum alloy, and the lower pressing frame is a rectangular parallelepiped structure.

3. The material soaking device for producing compression-resistant and deformation-resistant bamboo products according to claim 1, characterized in that: The pressing slide and the supporting slide are structures that can slide vertically along the lifting support track.

4. The material soaking device for producing compression-resistant and deformation-resistant bamboo products according to claim 1, characterized in that: The pressing slide is connected to an electric cylinder for driving the pressing slide to move up and down; the supporting slide is connected to an electric cylinder for driving the supporting slide to move up and down.

5. The material soaking device for producing compression-resistant and deformation-resistant bamboo products according to claim 4, characterized in that: The support frame is a frame structure made of aluminum alloy or stainless steel and is used to support wood.

6. The material soaking device for producing compression-resistant and deformation-resistant bamboo products according to claim 1, characterized in that: An ultrasonic device for accelerating diffusion is arranged inside the main body of the immersion box.

7. The material soaking device for producing compression-resistant and deformation-resistant bamboo products according to claim 6, characterized in that: The ultrasonic device comprises an ultrasonic generator and a transducer, wherein the ultrasonic generator is arranged on the outside of the soaking box body, and the transducer is arranged on the bottom of the inside of the soaking box body.

Citation Information

Patent Citations

  • Wood soaking device for wood microwave pretreatment

    CN115351862A