Turtle shell cleaning machine with shell and meat separation treatment function

Abstract

The utility model discloses a turtle shell cleaning machine with shell and meat separation treatment, which is characterized by comprising a rack (1), a high-pressure pump (15), a first driving motor (7), a second driving motor (16), a high-pressure separation bin (5), a cleaning bin (6), a high-pressure jet assembly, a net-shaped transmission belt (2) and a net-shaped extrusion belt (3). The high-pressure jet assembly extending into the high-pressure separation bin is used in cooperation with the high-pressure pump, physical characteristics of water are fully utilized, and meat on turtle shells in the high-pressure separation bin is cut by a water jet cutter in multiple directions and at different angles; meanwhile, the cleaning bin connected with the high-pressure separation bin into a whole is arranged, the shell-meat separation and cleaning integrated treatment of the turtle shells is achieved, the turtle shell treatment efficiency is effectively improved, the cleaning spray pipe in the cleaning bin is composed of a plurality of rectangular spray pipes, and the turtle shell cleaning quality and efficiency can be improved.

Description

Technical Field

[0001] The utility model relates to the technical field of tortoise shell cleaning equipment, in particular to a tortoise shell cleaning machine with shell-meat separation processing function. Background Art

[0002] Turtle shell is called "turtle shell" or "turtle plate" when used as medicine. It is an important yin-tonifying medicine in traditional Chinese medicine. It has the functions of clearing away heat, detoxifying, nourishing yin and suppressing yang. It can treat long-term low fever, night sweats, coughing and coughing up blood caused by insufficient kidney yin essence. The traditional method of extracting tortoise shell is to first manually separate the tortoise shell and meat, and then use a scraper to manually remove the remaining tortoise meat in the shell. Finally, put the cleaned tortoise shell into a cleaning pool for cleaning, and then you can get a clean tortoise shell. However, the entire process of this traditional tortoise shell extraction is completely completed manually, resulting in low tortoise shell extraction efficiency, which seriously affects the production efficiency of tortoise shells.

[0003] Therefore, we need to develop a mechanical equipment that can not only quickly and effectively remove the tortoise shell and meat, but also effectively clean the tortoise shell and meat at the same time, so as to meet our demand for the traditional Chinese medicine "tortoise shell" or "tortoise plate". Utility Model Content

[0004] The purpose of the utility model is to overcome the above-mentioned defects of the existing tortoise shell extraction and to provide a tortoise shell cleaning machine with shell-meat separation processing which can not only quickly and effectively remove the tortoise shell and meat of the tortoise, but also effectively clean the tortoise shell at the same time.

[0005] The purpose of the utility model is achieved by the following technical scheme: a tortoise shell cleaning machine with shell and meat separation processing, comprising a frame, a high-pressure pump, a first drive motor, a second drive motor, a high-pressure separation chamber and a cleaning chamber arranged on the frame and connected to each other, a high-pressure injection assembly arranged on the frame through a swing device, a mesh conveyor belt arranged on the frame through multiple transmission shafts and passing through the high-pressure separation chamber and the cleaning chamber respectively, and a mesh extrusion belt with one end arranged in the high-pressure separation chamber through a transmission shaft and the other end also arranged in the cleaning chamber through a transmission shaft; the mesh extrusion belt is located above the mesh conveyor belt, and there is a gap between the mesh extrusion belt and the mesh conveyor belt, and the gap serves as a tortoise shell transmission channel; a cleaning nozzle is arranged in the cleaning chamber; the high-pressure injection assembly extends into the high-pressure separation chamber, and the high-pressure injection assembly is connected to the high-pressure pump; one of the transmission shafts of the mesh conveyor belt is connected to the first drive motor, and one of the transmission shafts of the mesh extrusion belt is connected to the second drive motor.

[0006] As a preferred solution of the utility model, a counterweight block is provided in the high-pressure separation chamber. The counterweight block is located between the two transmission shafts on which the mesh extrusion belts are installed, and the counterweight block is in contact with the mesh extrusion belts below the two transmission shafts. The counterweight block applies a downward pressure on the mesh extrusion belt.

[0007] As a preferred solution of the utility model, the high-pressure spray assembly is composed of more than four high-pressure spray guns, the spraying angles of two adjacent high-pressure spray guns are different, and the high-pressure spray guns are connected to the water outlet of the high-pressure pump through a high-pressure hose.

[0008] As a preferred embodiment of the present invention, the angle a formed between the nozzle and the nozzle of one of the two adjacent high-pressure spray guns, and the angle b formed between the nozzle and the nozzle of the other high-pressure spray gun, wherein the angle b is 120° and the angle a is 30°.

[0009] Furthermore, the swing device includes a swing motor, a mounting plate horizontally arranged on the frame, a cam guide column turntable connected to the swing motor through a transmission shaft, two slide rails symmetrically arranged on the mounting plate, and a swing plate movably arranged on the two slide rails through a slider; a strip guide column groove and a spray pipe fixing frame are arranged on the swing plate; the cam guide column turntable is located between the swing plate and the mounting plate, and the guide column of the cam guide column turntable extends into the strip guide column groove, and the swing plate can perform reciprocating motion on its own under the movement of the cam guide column turntable; the high-pressure spray gun is fixed on the spray pipe fixing frame.

[0010] Furthermore, the cleaning nozzle is composed of a "T"-shaped main pipe, multiple rectangular nozzles arranged on the cross pipe of the "T"-shaped main pipe, and a number of nozzles evenly distributed on the upper and lower tube arms of the rectangular nozzle; the multiple rectangular nozzles are symmetrically arranged, and there are gaps between the multiple rectangular nozzles; the mesh extrusion belt and the mesh conveyor belt both pass through the rectangular cavity holes of the rectangular nozzle.

[0011] In order to facilitate observation of the working conditions in the high-pressure separation chamber and the cleaning chamber, observation ports are provided on the front chamber plates of the high-pressure separation chamber and the cleaning chamber, and transparent plates are provided on the observation ports.

[0012] Compared with the prior art, the utility model has the following advantages and beneficial effects:

[0013] (1) The utility model has a simple structure and is easy to use. By setting a high-pressure jet assembly extending into the high-pressure separation chamber and cooperating with a high-pressure pump, the physical properties of water are fully utilized to achieve multi-directional and angled "water knife" cutting of the meat on the turtle shell in the high-pressure separation chamber; at the same time, by setting a cleaning chamber connected to the high-pressure separation chamber, the shell-meat separation and cleaning of the turtle shell are achieved in one piece, which effectively improves the efficiency of turtle shell processing. The cleaning nozzle in the cleaning chamber is composed of a plurality of rectangular nozzles, which can improve the quality and efficiency of turtle shell cleaning. Therefore, the utility model realizes the mechanization of shell-meat separation and cleaning of the turtle shell, and solves the defect of low efficiency of traditional manual shell-meat separation and cleaning of the turtle shell.

[0014] (2) The utility model can apply a downward pressure to the mesh extrusion belt by setting a counterweight pressure block in the high-pressure separation chamber, so that the mesh extrusion belt can effectively squeeze the turtle shell, prevent the turtle shell from moving under high pressure, and ensure the effect of shell meat removal.

[0015] (3) The utility model provides a swinging device to enable the high-pressure jet assembly to swing back and forth in a straight line, thereby achieving multi-directional and angled cutting of the meat on the turtle shell in the high-pressure separation chamber, thereby ensuring the effect of the shell-meat separation process. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0017] Figure 2 It is a cross-sectional view of the utility model.

[0018] Figure 3 This is a schematic structural diagram of a high-pressure spray gun of the utility model (I).

[0019] Figure 4 This is a schematic structural diagram of the high-pressure spray gun of the utility model (II).

[0020] Figure 5 It is a schematic diagram of the structure of the cleaning nozzle of the utility model.

[0021] Figure 6 It is a structural schematic diagram of the swing plate of the utility model.

[0022] Figure 7 It is a structural schematic diagram of the cam guide column rotating disk of the utility model.

[0023] Figure 8 It is a structural schematic diagram of the swing device of the utility model.

[0024] The names of the reference numerals in the above-mentioned drawings are:

[0025] 1—frame, 2—mesh conveyor belt, 3—mesh extrusion belt, 4—counterweight block, 5—high-pressure separation chamber, 6—cleaning chamber, 7—first drive motor, 8—mounting plate, 9—slide rail, 10—swing plate, 101—strip guide column groove, 102—spray pipe fixing, 11—observation port, 12—high-pressure spray gun, 13—swing motor, 14—cam guide column turntable, 15—high-pressure pump, 16—second drive motor, 17—“T”-shaped main pipe, 18—rectangular spray pipe, 19—spray head, 20—transparent plate. DETAILED DESCRIPTION

[0026] The present invention will be further described in detail below in conjunction with specific embodiments, but the implementation methods of the present invention are not limited thereto.

[0027] Example 1

[0028] like Figures 1 to 8 As shown, the tortoise shell cleaning machine with shell and meat separation processing of the utility model includes a frame 1, a high-pressure pump 15, a first drive motor 7, a second drive motor 16, a high-pressure separation chamber 5, a cleaning chamber 6, a high-pressure spray assembly, a mesh conveyor belt 2, and a mesh extrusion belt 3. Specifically, the frame 1 serves as a carrier of other components, and can be fixed to the ground when in use to prevent the cleaning machine from moving during use. The high-pressure separation chamber 5 and the cleaning chamber 6 are arranged on the frame 1, and the high-pressure separation chamber 5 and the cleaning chamber 6 are both cavities with openings at both ends. During installation, the high-pressure separation chamber 5 and the cleaning chamber 6 are fixed to the frame 1 by screws after docking, and the high-pressure separation chamber 5 and the cleaning chamber 6 are connected to each other. Among them, a cleaning nozzle is arranged in the cleaning chamber 6. The cleaning nozzle is connected to an external booster water pump when in use, and the cleaning chamber 6 can spray a cleaning water column with a pressure of 6Mpa under the action of the booster water pump.

[0029] like Figure 1 As shown, in order to facilitate observation of the working conditions in the high-pressure separation chamber 5 and the cleaning chamber 6, observation ports 11 are provided on the front chamber plates of the high-pressure separation chamber 5 and the cleaning chamber 6, and a transparent plate 20 is provided on the observation port 11. In this embodiment, a plexiglass plate is preferably used as the transparent plate 20, and during installation, the transparent plate 20 is fixed with glue or screws.

[0030] Among them, the high-pressure injection assembly is arranged on the frame 1 through a swing device. The high-pressure injection assembly extends into the high-pressure separation chamber 5, and the high-pressure injection assembly is connected to the high-pressure pump 15. The mesh conveyor belt 2 is arranged on the frame 1 through multiple transmission shafts, and its mesh conveyor belt 2 passes through the high-pressure separation chamber 5 and the cleaning chamber 6 respectively. One of the transmission shafts of the mesh conveyor belt 2 is connected to the first drive motor 7. One end of the mesh extrusion belt 3 is arranged in the high-pressure separation chamber 5 through a transmission shaft, and the other end is also arranged in the cleaning chamber 6 through a transmission shaft. One of the transmission shafts of the mesh extrusion belt 3 is connected to the second drive motor 16. During installation, the mesh extrusion belt 3 is located above the mesh conveyor belt 2, and there is a gap between the mesh extrusion belt 3 and the mesh conveyor belt 2, and the gap serves as a tortoise shell transmission channel.

[0031] like Figure 2 As shown, in order to enable the mesh extrusion belt 3 to effectively squeeze the turtle shell, a counterweight block 4 is set in the high-pressure separation chamber 5. The counterweight block 4 is located between the two transmission shafts on which the mesh extrusion belt 3 is installed, and the counterweight block 4 is in contact with the mesh extrusion belt 3 below the two transmission shafts. The counterweight block 4 can apply a downward pressure to the mesh extrusion belt 3, so that the mesh extrusion belt 3 can effectively squeeze the turtle shell, prevent the turtle shell from moving under high pressure, and ensure the effect of shell meat removal. In this embodiment, the counterweight block 4 is preferably set to a block with a length of 400, a width of 380mm, and a weight of 15KG. The length, width, and weight of the counterweight block 4 can be adjusted accordingly according to actual usage requirements.

[0032] like Figure 1 to Figure 3 As shown, the high-pressure spray assembly is composed of more than four high-pressure spray guns 12. Among them, the spray cutting angles of two adjacent high-pressure spray guns 12 are different. Specifically, Figure 3 and Figure 4 As shown, the angle a formed between the nozzle and the nozzle of one of the two adjacent high-pressure spray guns 12, and the angle b formed between the nozzle and the nozzle of the other high-pressure spray gun 12, wherein the angle b is 120° and the angle a is 30°. In actual production and use, the degrees of angle b and angle a can be adjusted accordingly as needed. During installation, the high-pressure spray gun 12 is connected to the water outlet of the high-pressure pump 15 through a high-pressure hose. The high-pressure hose used can withstand a high pressure of 20Mpa, and the pressure adjustable range of the high-pressure pump 15 is 0-18Mpa. Among them, the mesh of the mesh extrusion belt 3 and the mesh transmission belt 2 is 1-2cm, which needs to be set accordingly according to actual needs to ensure that the high-pressure spray gun 12 can fully cut the meat in the shell and ensure that the turtle shell can be effectively cleaned.

[0033] like Figure 1 and Figure 8As shown, the swing device includes a swing motor 13, a mounting plate 8, a cam guide column turntable 14, a slide rail 9, and a swing plate 10. Specifically, the swing motor 13 is fixed on the frame 1. The mounting plate 8 is horizontally arranged on the frame 1, and the mounting plate 8 is pre-set with component mounting holes and fixing screw holes. During installation, the mounting plate 8 is fixed to the frame 1 by screws. There are two slide rails 9, and the two slide rails 9 are symmetrically arranged on the mounting plate 8 and fixed by screws. The swing plate 10 is movably arranged on the two slide rails 9 flatly laid through a plurality of sliders, and the swing plate 10 is an inverted "T"-shaped plate body that is narrow in front and wide in the back. During installation, the front end of the swing plate 10 is located in the high-pressure separation chamber 5. No matter how the swing plate 10 swings, the front end of the swing plate 10 is always located in the high-pressure separation chamber 5. At the same time, multiple sliders are divided into two groups and evenly distributed at the bottom of the swing plate 10, and the two groups of sliders correspond to the two slide rails 9 one by one, that is, one group of sliders is installed on one slide rail 9, and the other group of sliders is installed on the other slide rail 9, so that the swing plate 10 can achieve horizontal movement.

[0034] like Figure 6 As shown, the swing plate 10 is provided with a strip guide column groove 101 and a spray pipe fixing frame 102. Specifically, the strip guide column groove 101 is located on the rear end wide plate of the swing plate 10, and its spray pipe fixing frame 102 is located on the front end narrow plate of the swing plate 10. When in use, the high-pressure spray gun 12 is fixed on the spray pipe fixing frame 102, and the high-pressure spray gun 12 and the front end narrow plate of the swing plate 10 can go back and forth in the high-pressure separation chamber 5 when working. The cam guide column rotating disk 14 is connected to the swing motor 13 through a transmission shaft, and the cam guide column rotating disk 14 is located between the swing plate 10 and the mounting plate 8. The guide column of the cam guide column rotating disk 14 extends into the strip guide column groove 101, and the swing plate 10 can move back and forth by itself under the toggle of the cam guide column rotating disk 14, that is, when the wheel guide column rotating disk 14 rotates, its guide column can drive the swing plate 10 to move back and forth by itself, so that the high-pressure spray assembly can cut the meat in the tortoise shell in different directions and angles. During installation, the transmission shaft of the cam guide column turntable 14 is installed on the mounting plate 8 through the bearing seat. The transmission shaft passes through the mounting plate 8 and is connected to the transmission box of the swing motor 13. The cam guide column turntable 14 rotates under the action of the swing motor 13.

[0035] like Figure 5As shown, the cleaning nozzle is composed of a "T"-shaped main pipe 17, a plurality of rectangular nozzles 18 arranged on the transverse pipe of the "T"-shaped main pipe 17, and a plurality of nozzles 19 evenly distributed on the upper and lower pipe arms of the rectangular nozzle 18. The plurality of rectangular nozzles 18 are symmetrically arranged, and there are gaps between the plurality of rectangular nozzles 18; the mesh extrusion belt 3 and the mesh conveyor belt 2 both pass through the rectangular cavity of the rectangular nozzle 18. When in use, the rectangular nozzle 18 can form a multi-directional jet cleaning of the back and the inside of the shell of the tortoise shell, and the water pressure sprayed by the nozzle 19 of the rectangular nozzle 18 is 6Mpa, which can effectively clean the residual meat residue.

[0036] When the utility model is implemented, the carapace and the abdominal shell separated after slaughter are laid flat on the mesh conveyor belt 2 with the shell opening facing downward, and the first drive motor 7 and the second drive motor 16 are started, so that the carapace and the abdominal shell enter the transmission channel formed between the mesh conveyor belt 2 and the mesh extrusion belt 3 under the drive of the mesh conveyor belt 2, and the carapace and the abdominal shell enter the high-pressure separation chamber 5. The rotation speed of the mesh conveyor belt 2 and the mesh extrusion belt 3 is controlled at 1 to 2 meters per minute. After the carapace and the abdominal shell enter the high-pressure separation chamber 5, the high-pressure pump 15 and the swing motor 13 are started, so that the high-pressure spray assembly performs high-pressure cutting and washing on the meat in the carapace and the abdominal shell.

[0037] The carapace and ventral shells that have been cut and washed with high pressure enter the cleaning chamber 6 along the mesh conveyor belt 2 and the mesh extrusion belt 3, and the residual blood lipids and side materials in the carapace and ventral shells are washed through the cleaning nozzle. The spray water pressure of the cleaning nozzle is controlled at 4-6Mpa. The washed carapace and ventral shells are taken out of the cleaning chamber 6 by the mesh conveyor belt 2 and the mesh extrusion belt 3, and are collected manually or automatically dropped into a designated basket, and finally the carapace and ventral shells that can be prepared are obtained.

[0038] As described above, the utility model can be well implemented.

Claims

1. A tortoise shell cleaning machine with shell-meat separation processing, characterized in that: The invention comprises a frame (1), a high-pressure pump (15), a first drive motor (7), a second drive motor (16), a high-pressure separation chamber (5) and a cleaning chamber (6) arranged on the frame (1) and connected to each other, a high-pressure injection assembly arranged on the frame (1) via a swing device, a mesh conveyor belt (2) arranged on the frame (1) via a plurality of transmission shafts and passing through the high-pressure separation chamber (5) and the cleaning chamber (6) respectively, and a mesh extrusion belt (2) having one end arranged in the high-pressure separation chamber (5) via a transmission shaft and the other end also arranged in the cleaning chamber (6) via a transmission shaft. 3); the mesh extrusion belt (3) is located above the mesh conveyor belt (2), and there is a gap between the mesh extrusion belt (3) and the mesh conveyor belt (2), and the gap serves as a tortoise shell transmission channel; a cleaning nozzle is arranged in the cleaning chamber (6); the high-pressure injection assembly extends into the high-pressure separation chamber (5), and the high-pressure injection assembly is connected to the high-pressure pump (15); one of the transmission shafts of the mesh conveyor belt (2) is connected to the first drive motor (7), and one of the transmission shafts of the mesh extrusion belt (3) is connected to the second drive motor (16).

2. The tortoise shell cleaning machine with shell-meat separation processing according to claim 1 is characterized in that: A counterweight block (4) is arranged in the high-pressure separation chamber (5). The counterweight block (4) is located between the two transmission shafts on which the mesh extrusion belt (3) is installed, and the counterweight block (4) is in contact with the mesh extrusion belt (3) below the two transmission shafts. The counterweight block (4) applies a downward pressure to the mesh extrusion belt (3).

3. The tortoise shell cleaning machine with shell-meat separation processing according to claim 2 is characterized in that: The high-pressure spray assembly is composed of more than four high-pressure spray guns (12), the spraying angles of two adjacent high-pressure spray guns (12) are different, and the high-pressure spray guns (12) are connected to the water outlet of the high-pressure pump (15) through a high-pressure hose.

4. The tortoise shell cleaning machine with shell-meat separation processing according to claim 3 is characterized in that: An angle a is formed between the nozzle head and the nozzle pipe of one of the two adjacent high-pressure spray guns (12), and an angle b is formed between the nozzle head and the nozzle pipe of the other high-pressure spray gun (12), wherein the angle b is 120° and the angle a is 30°.

5. The tortoise shell cleaning machine with shell-meat separation processing according to claim 4, characterized in that: The swing device comprises a swing motor (13), a mounting plate (8) horizontally arranged on a frame (1), a cam guide column rotating disk (14) connected to the swing motor (13) via a transmission shaft, two slide rails (9) symmetrically arranged on the mounting plate (8), and a swing plate (10) movably arranged on the two slide rails (9) via a plurality of sliders; the swing plate (10) is provided with a strip guide column groove (101) and a spray pipe fixing frame (102); the cam guide column rotating disk (14) is located between the swing plate (10) and the mounting plate (8), and the guide column of the cam guide column rotating disk (14) extends into the strip guide column groove (101), and the swing plate (10) can perform self-reciprocating motion under the toggling of the cam guide column rotating disk (14); the high-pressure spray gun (12) is fixed on the spray pipe fixing frame (102).

6. The tortoise shell cleaning machine with shell-meat separation processing according to claim 5, characterized in that: The cleaning nozzle is composed of a "T"-shaped main pipe (17), a plurality of rectangular nozzles (18) arranged on a transverse pipe of the "T"-shaped main pipe (17), and a plurality of nozzles (19) evenly distributed on upper and lower pipe arms of the rectangular nozzle (18); the plurality of rectangular nozzles (18) are symmetrically arranged, and there are gaps between the plurality of rectangular nozzles (18); the mesh extrusion belt (3) and the mesh conveyor belt (2) both pass through the rectangular cavity of the rectangular nozzle (18).

7. The tortoise shell cleaning machine with shell-meat separation processing according to claim 6, characterized in that: The front chamber plates of the high-pressure separation chamber (5) and the cleaning chamber (6) are both provided with observation ports (11), and a transparent plate (20) is provided on the observation ports (11).

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