Vertical embedded scraper transporter

By setting a side baffle and a stall alarm mechanism on the scraper chain of the vertical buried scraper conveyor, the problem of material slippage is solved, stable material flow and safe operation of the equipment are achieved, and the conveying performance and maintenance convenience are improved.

CN223174938UActive Publication Date: 2025-08-01HUBEI TIANYI MACHINERY CO LTD
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Patent Information

Application Number
CN202422533105.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-21
Publication Date
2025-08-01
Estimated Expiration
2034-10-21

AI Technical Summary

Technical Problem

When the vertical buried scraper conveyor conveys materials with strong grinding properties, large specific gravity and large particle size, the material tends to slide from the gap between the scraper and the shell, resulting in a decrease in the pressure and internal friction force on the transverse side, forming an unstable stream of material, which may cause equipment failure.

Method used

A vertical buried scraper conveyor is designed, with a side baffle on the scraper chain to enhance the transverse side pressure and internal friction of the material, and a baffle is installed at the gap between the scraper and the shell to prevent the material from sliding down. At the same time, a stall alarm mechanism is set up in the equipment to ensure safe shutdown.

Benefits of technology

Effectively prevent material from falling, ensure that the material forms a stable material flow in the inclined section housing, improves the conveying capacity, and facilitates maintenance and cleaning when malfunctions, avoiding equipment shutdown and failures.

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Abstract

The utility model relates to the technical field of embedded scraper conveyors, in particular to a vertical embedded scraper conveyor, which is characterized in that the other end of a middle section of an inclined section is fixedly connected with a bent section, one end of the bent section is fixedly connected with a horizontal feeding section, and a plurality of partition plates are arranged among the middle section of the inclined section, the bent section and the horizontal feeding section; a scraper chain is connected between the head part and the tail part; the scraper chain comprises a plurality of chain rods, the chain rods are connected through pin shafts, the bottom end of each pin shaft is connected with a check ring, the two sides of each chain rod are fixedly connected with scrapers, and each scraper is fixedly connected with a side baffle. The two side baffles are symmetrically arranged on the scrapers of the scraper chain, so that materials can be effectively prevented from sliding downwards from the gaps between the scrapers and the shell, transverse side pressure and internal friction force between the materials are guaranteed, the materials form stable material flow in the shell of the inclined section, and the material conveying capacity is guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of buried scraper conveyors, in particular to a vertical buried scraper conveyor. Background Art

[0002] The buried scraper conveyor is a kind of bulk material continuous conveying equipment with strong versatility and outstanding features. It can be widely used in machinery, metallurgy, chemical industry, grain, hydropower, ports, medicine, transportation, health, environmental protection and other fields. It can convey various dusty, small particles and small block materials, and can convey them horizontally, inclined or vertically.

[0003] Vertical buried scraper conveyors are generally used to transport general materials with good performance or small particle size. However, nowadays, vertical buried scraper conveyors are often used to transport materials with strong abrasiveness, high specific gravity and large particle size. When transporting these materials, the following problems often occur:

[0004] When materials are conveyed on the inclined section, they often slide down from the gap between the scraper and the shell, thereby reducing the lateral pressure between the materials and the internal friction between the materials. As a result, the materials cannot form a stable material flow inside the inclined section shell, resulting in a decrease in the conveying capacity. In severe cases, it may cause blockage in the curved section, which may lead to equipment shutdown or scraper chain breakage and other equipment failures. Utility Model Content

[0005] The purpose of the utility model is to solve the shortcomings of the prior art that the material slides downward from the gap between the scraper and the shell, thereby reducing the lateral side pressure between the materials, reducing the internal friction between the materials, and making it impossible for the material to form a stable material flow inside the inclined section shell, and to propose a vertical buried scraper conveyor.

[0006] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0007] A vertical buried scraper conveyor is designed, comprising an inclined middle section, one end of the inclined middle section is fixedly connected to a head, the head is connected to a driving member, the other end of the inclined middle section is fixedly connected to a curved section, one end of the curved section is fixedly connected to a horizontal feeding section, one end of the horizontal feeding section is fixedly connected to a tail, the tail is connected to a stall alarm mechanism, a plurality of partitions are provided in the middle of the inclined middle section, the curved section, and the horizontal feeding section, and a scraper chain is connected between the head and the tail;

[0008] The scraper chain includes a plurality of chain rods, which are connected by pins. The bottom end of each pin is connected to a retaining ring. Both sides of each chain rod are fixedly connected to scrapers, and each scraper is fixedly connected to a side guard plate.

[0009] Preferably, the middle section of the inclined section includes an empty-load cavity and a load-bearing cavity. One end of the empty-load cavity is connected to the bent section, and the other end of the empty-load cavity is fixedly connected to the head. One end of the load-bearing cavity is connected to the bent section, and the other end of the load-bearing cavity is fixedly connected to the head. First supports are connected to both sides of the empty-load cavity, and second supports are fixedly connected to both sides of the load-bearing cavity. The first supports and the second supports are fixedly connected by bolt connectors.

[0010] Preferably, the empty-load cavity includes an upper trough. First flanges are fixedly connected to both sides of the upper trough. The first flanges communicate the bent section with the head. A first cover plate is fixedly connected to the upper end of the upper trough. A first guide rail is connected inside the upper trough.

[0011] Preferably, the upper trough is arranged in an inverted "V" shape with the opening facing upward.

[0012] Preferably, the load-bearing cavity includes a second cover plate. Lower side plates are fixedly connected to both sides of the second cover plate. A lower bottom plate is fixedly connected between the bottom ends of the two lower side plates. A second guide rail is fixedly connected to the upper end of the lower bottom plate. Second flanges are fixedly connected to both ends of the second cover plate. The two lower side plates are located between the two second flanges. The two second flanges are respectively connected to the bent section and the head.

[0013] Preferably, the bent section includes a bent-section body. One end of the bent-section body communicates with the horizontal feeding section, and the other end of the bent-section body is fixedly connected to the middle section of the inclined section. The bent-section body is fixedly connected to legs. An upper observation cover is connected to the upper end of the bent-section body. A lower cleaning door is connected to the bottom end of the bent-section body.

[0014] The beneficial effects of a vertical flight conveyor proposed by the present invention are as follows:

[0015] By symmetrically arranging two side baffles on the scraper of the scraper chain, it can effectively prevent the material from sliding downward through the gap between the scraper and the housing, thereby ensuring the lateral side pressure and internal friction between the materials, enabling the material to form a stable material flow inside the inclined-section housing, and thus ensuring the material conveying capacity. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 is a front-view structural schematic diagram of a vertical flight conveyor proposed by the present invention;

[0017] Figure 2 is a sectional structural schematic diagram of the middle section of the inclined section in a vertical flight conveyor proposed by the present invention;

[0018] Figure 3 Schematic diagram of the test structure of the middle section of the inclined section in a vertical scraper conveyor proposed by the present utility model;

[0019] Figure 4 Schematic cross-sectional view of the scraper chain in a vertical scraper conveyor proposed by the present utility model;

[0020] Figure 5 Schematic cross-sectional view of the bending section in a vertical scraper conveyor proposed by the present utility model.

[0021] In the figure: 1. Head; 2. Driving member; 3. Middle section of the inclined section; 4. Scraper chain; 5. Bending section; 6. Feeding port; 7. Horizontal feeding section; 8. Tail; 9. Stall alarm mechanism; 10. Leg; 11. Discharge port; 31. No-load cavity; 32. Load-bearing cavity; 33. First support; 34. Second support; 35. First flange; 36. Bolt connection; 37. First cover plate; 38. Upper trough; 39. First guide rail; 310. Second flange; 311. Second cover plate; 312. Lower side plate; 313. Lower bottom plate; 314. Second guide rail; 41. Link rod; 42. Scraper; 43. Side baffle; 44. Pin shaft; 45. Retaining ring; 51. Bending section body; 52. Upper observation cover; 53. Lower cleaning door. Specific embodiments

[0022] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments.

[0023] Embodiment 1: Refer to Figure 1 And Figure 4 , a vertical scraper conveyor, including the middle section 3 of the inclined section, one end of the middle section 3 of the inclined section is fixedly connected to the head 1, a driving member 2 is connected to the head 1, the other end of the middle section 3 of the inclined section is fixedly connected to the bending section 5, one end of the bending section 5 is fixedly connected to the horizontal feeding section 7, a feeding port 6 is opened at the upper end of the horizontal feeding section 7, one end of the horizontal feeding section 7 is fixedly connected to the tail 8, a stall alarm mechanism 9 is connected to the tail 8, the bottom end of the bending section 5 is fixedly connected to the leg 10, the leg 10 is connected to the head 1, the middle section 3 of the inclined section, the horizontal feeding section 7 and the tail 8, a plurality of partition plates are arranged in the middle of the middle section 3 of the inclined section, the bending section 5 and the horizontal feeding section 7, and a scraper chain 4 is connected between the head 1 and the tail 8;

[0024] The scraper chain 4 includes a plurality of link rods 41, and the plurality of link rods 41 are connected by pin shafts 44. A retaining ring 45 is connected to the bottom end of each pin shaft 44. Scrapers 42 are fixedly connected to both sides of each link rod 41, and side baffles 43 are fixedly connected to each scraper 42.

[0025] Working process:

[0026] The stall alarm mechanism 9 is installed on the tail shaft at the tail and rotates synchronously with the tail shaft. When the conveyor is overloaded, jammed or has other faults, resulting in the tail shaft speed exceeding the set value, a signal is output to the electrical control system, and the protector will actuate an alarm and stop the machine to ensure the safety of the conveyor. At the same time, side baffles 43 are added to the scrapers of the chain, which can effectively prevent the material from sliding down through the gap between the scraper and the housing, thereby ensuring the lateral side pressure and internal friction force between the materials, forming a stable material flow inside the inclined section housing, and ensuring the material conveying capacity.

[0027] Embodiment 2: In Embodiment 1, when a fault occurs, it is not convenient to carry out disassembly and repair. Referring to Figure 2-3 , as another preferred embodiment of the present invention, the difference from Embodiment 1 is that the middle section 3 of the inclined section includes an empty-load cavity 31 and a load-bearing cavity 32. One end of the empty-load cavity 31 is connected to the bending section 5, and the other end of the empty-load cavity 31 is fixedly connected to the head 1. One end of the load-bearing cavity 32 is connected to the bending section 5, and the other end of the empty-load cavity 31 is fixedly connected to the head 1. First supports 33 are connected to both sides of the empty-load cavity 31, and second supports 34 are fixedly connected to both sides of the load-bearing cavity 32. The first supports 33 and the second supports 34 are connected and fixed by bolt connectors 36. The empty-load cavity 31, the load-bearing cavity 32, the first supports 33, and the second supports 34 are connected by bolts and are not affected by mutual extrusion, and can be disassembled more easily and conveniently. For maintenance and cleaning, it is not necessary to remove the entire middle section of the inclined section as a whole, and the maintenance and cleaning are more convenient;

[0028] The empty-load cavity 31 includes an upper trough 38. First flanges 35 are fixedly connected to both sides of the upper trough 38. The first flanges 35 connect the bending section 5 and the head 1. The upper trough 38 is arranged in an inverted "L" shape with the opening facing upward. A first cover plate 37 is fixedly connected to the upper end of the upper trough 38. A first guide rail 39 is connected inside the upper trough 38. The first cover plate 37 is arranged in a "U" shape, which can save the production and processing workload;

[0029] The bearing cavity 32 includes a second cover plate 311. Both sides of the second cover plate 311 are fixedly connected with lower side plates 312. A lower bottom plate 313 is fixedly connected between the bottoms of the two lower side plates 312. The upper end of the lower bottom plate 313 is fixedly connected with a second guide rail 314. Both ends of the second cover plate 311 are fixedly connected with second flanges 310. The two lower side plates 312 are located between the two second flanges 310. The two second flanges 310 are respectively connected to the bending section 5 and the head 1. The lower side plates 312 are arranged in an L shape, which can save the production and processing workload.

[0030] Embodiment 3: In Embodiment 1, after the bending section 5 works, it is not convenient to clean the materials in the bending section 5. Refer to Figure 5 , as another preferred embodiment of the present invention, the difference from Embodiment 1 is that the bending section 5 includes a bending section body 51. One end of the bending section body 51 communicates with the horizontal feeding section 7. The other end of the bending section body 51 is fixedly connected with the inclined section intermediate section 3. The bending section body 51 is fixedly connected with a leg 10. The upper end of the bending section body 51 is connected with an upper observation cover 52. The bottom end of the bending section body 51 is connected with a lower material cleaning door 53. The upper observation cover 52 is used to observe the running condition of the scraper chain in the no-load cavity 31 of the bending section and whether there is a floating chain phenomenon. The lower material cleaning door 53 is used to clean the materials in time after the bearing cavity 32 of the bending section is blocked, so as to restore the normal operation of the drag conveyor.

[0031] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution of the present invention and its inventive concept, makes equivalent replacements or changes, and should be covered by the protection scope of the present invention.

Claims

1. A vertical flight conveyor, characterized in that, It includes an inclined middle section (3), where: One end of the inclined middle section (3) is fixedly connected to a head (1), a driving member (2) is connected to the head (1), the other end of the inclined middle section (3) is fixedly connected to a bending section (5), one end of the bending section (5) is fixedly connected to a horizontal feeding section (7), one end of the horizontal feeding section (7) is fixedly connected to a tail (8), a stall alarm mechanism (9) is connected to the tail (8), a number of partition plates are provided in the middle of the inclined middle section (3), the bending section (5), and the horizontal feeding section (7), and a scraper chain (4) is connected between the head (1) and the tail (8); The scraper chain (4) includes a number of link rods (41), the number of link rods (41) are connected by pins (44), a retaining ring (45) is connected to the bottom end of each pin (44), a scraper (42) is fixedly connected to both sides of each link rod (41), and a side baffle (43) is fixedly connected to each scraper (42).

2. The vertical flight conveyor according to claim 1, wherein, The inclined middle section (3) includes an empty-load cavity (31) and a load-bearing cavity (32), one end of the empty-load cavity (31) is connected to the bending section (5), the other end of the empty-load cavity (31) is fixedly connected to the head (1), first supports (33) are connected to both sides of the empty-load cavity (31), second supports (34) are fixedly connected to both sides of the load-bearing cavity (32), and the first supports (33) and the second supports (34) are fixedly connected by bolt connectors (36).

3. The vertical flight conveyor according to claim 2, wherein, The empty-load cavity (31) includes an upper trough (38), first flanges (35) are fixedly connected to both sides of the upper trough (38), the first flanges (35) communicate with the bending section (5) and the head (1), a first cover plate (37) is fixedly connected to the upper end of the upper trough (38), and a first guide rail (39) is connected in the upper trough (38).

4. The vertical flight conveyor according to claim 3, characterized in that The upper trough (38) is arranged in an inverted "L" shape with the opening facing upward.

5. The vertical scraper conveyor according to claim 2, wherein The load-bearing cavity (32) includes a second cover plate (311), lower side plates (312) are fixedly connected to both sides of the second cover plate (311), a lower bottom plate (313) is fixedly connected between the bottom ends of the two lower side plates (312), a second guide rail (314) is fixedly connected to the upper end of the lower bottom plate (313), second flanges (310) are fixedly connected to both ends of the second cover plate (311), the two lower side plates (312) are located between the two second flanges (310), and the two second flanges (310) are respectively connected to the bending section (5) and the head (1).

6. The vertical flight conveyor according to claim 1, wherein, The bending section (5) includes a bending section body (51). One end of the bending section body (51) communicates with the horizontal feeding section (7), and the other end of the bending section body (51) is fixedly connected to the middle section of the inclined section (3). The bending section body (51) is fixedly connected to the support leg (10). An upper observation cover (52) is connected to the upper end of the bending section body (51), and a lower cleaning door (53) is connected to the bottom end of the bending section body (51).