Cotton rope machine glue mixing technology device

Abstract

The utility model discloses a thread rope machine glue mixing technical device, which comprises a glue mixing tank, a raw material pipe, a support (3), a stirring component, a separating and filtering component and a heating component, the raw material pipe is fixedly arranged at the top of the glue mixing tank, the support (3) is fixedly arranged on the outer wall of the glue mixing tank, the stirring component is fixedly arranged on the support (3), and the separating and filtering component is fixedly arranged on the support (3). The separating and filtering assembly is fixedly mounted on the inner wall of the glue mixing tank, and the heating assembly is fixedly mounted on the glue mixing tank. The glue mixing tank has the capability of adjusting the viscosity of glue, the stirring shaft rod drives the first stirring blade, the second stirring blade and the third stirring blade to rotate, and the first stirring blade, the second stirring blade and the third stirring blade respectively rotate corresponding to the upper parts of the first sub-filter plate, the second sub-filter plate and the third sub-filter plate; the solid colloid particles are filtered layer by layer, so that the solid colloid particles are prevented from remaining in the glue when the glue is discharged, and later process processing is not influenced.

Description

Technical Field

[0001] The utility model relates to the technical field of glue mixing technology, in particular to a glue mixing technology device for a wire rope machine. Background Art

[0002] In modern industrial production, glue, a key material for joining, sealing, and coating processes, is widely used in electronics, automotive, construction, furniture, and other fields. Precise blending and application of glue are particularly crucial for ensuring product quality and improving production efficiency in large-scale production lines. However, traditional production line glue mixing and processing equipment generally suffers from significant technical limitations. These issues not only affect the performance of the glue but also directly impact the final product quality and production cost control, becoming a major bottleneck hindering industrial upgrading.

[0003] Existing adhesive dispensing equipment faces significant challenges when handling high-viscosity adhesives. Many high-performance adhesives typically have extremely high viscosity in their original state to meet specific bonding requirements, requiring dispensing equipment with robust stirring and dilution capabilities. However, most existing equipment, due to its simple design and insufficient power output, is unable to effectively break up aggregated particles within the adhesive. This results in uneven mixing, impacting flowability and dispensing quality. Furthermore, insufficient stirring can leave undissolved solids, further compromising bond strength and product durability.

[0004] Controlling low-viscosity or volatile glues also presents challenges. These glues can rapidly thin or undergo chemical changes during the mixing process due to factors such as ambient temperature fluctuations and improper stirring speeds, affecting their stability and applicability. Existing systems often lack precise temperature and flow control systems, making it impossible to dynamically adjust operating parameters based on the glue's characteristics. This can lead to imbalanced glue ratios, affecting the uniformity and reliability of the finished product. This problem is particularly prominent on continuously operating, high-speed production lines, frequently causing production interruptions and increasing unnecessary maintenance costs and time.

[0005] Traditional glue dispensing systems also lag behind in monitoring and feedback mechanisms. Most rely on manual visual inspection or simple sensors to monitor glue conditions, making it difficult to accurately measure key indicators like viscosity and temperature in real time. This blind spot in monitoring makes it difficult to detect and correct quality issues during production, leading to increased scrap rates and significant resource waste.

[0006] Therefore, how to provide a wire rope machine glue adjustment technology device is a problem that technical personnel in this field urgently need to solve. Utility Model Content

[0007] One purpose of the present invention is to propose a technical device for adjusting glue for a wire rope machine. The present invention has the ability to adjust the viscosity of the glue through a glue adjusting tank, and drives the first stirring blade, the second stirring blade and the third stirring blade to rotate through a stirring shaft. The first stirring blade, the second stirring blade and the third stirring blade rotate above the first filter plate, the second filter plate and the third filter plate respectively, and filter the solid colloidal particles layer by layer to avoid solid colloidal particles remaining in the glue when the glue is discharged, thereby affecting the subsequent process processing; it is suitable for two wire rope production processes, and adopts two formulas in the design of the production equipment to complete the two wire rope dipping processes and one glue liquid to meet the production mode of the two wire rope dipping processes, so as to achieve wire rope dipping to produce different products according to customer requirements, so as to better meet market demand and specific production modes.

[0008] According to an embodiment of the utility model, a wire rope machine glue mixing technology device comprises a glue mixing tank, a raw material pipe, a bracket (3), a stirring component, a filter component and a heating component, wherein the raw material pipe is fixedly mounted on the top of the glue mixing tank, the bracket (3) is fixedly mounted on the outer wall of the glue mixing tank, the stirring component is fixedly mounted on the bracket (3), the filter component is fixedly mounted on the inner wall of the glue mixing tank, and the heating component is fixedly mounted on the glue mixing tank.

[0009] Furthermore, the top of the glue mixing tank is arranged in a hollow cylindrical shape, and the bottom of the glue mixing tank is arranged in a hollow cone shape.

[0010] Furthermore, a mounting frame is fixedly provided on the top of the bracket (3), and a motor seat is fixedly provided on the top of the mounting frame.

[0011] Furthermore, the stirring assembly includes a stirring motor, a stirring shaft, a first stirring blade and a second stirring blade, wherein the base of the stirring motor is fixedly mounted on the motor base, the top of the stirring shaft is fixedly mounted on the rotating shaft of the stirring motor, the first stirring blade is fixedly mounted on both sides of the top position of the stirring shaft, and the second stirring blade is fixedly mounted on both sides of the middle position of the stirring shaft.

[0012] Furthermore, the stirring assembly also includes a third stirring blade, a first pressing rubber plate and a second pressing rubber plate, wherein the third stirring blade is fixedly mounted on both sides of the bottom position of the stirring shaft, the top of the first pressing rubber plate is fixedly mounted on the bottom of one side of the third stirring blade, and the top of the second pressing rubber plate is fixedly mounted on the bottom of the other side of the third stirring blade.

[0013] Furthermore, the first glue pressing plate and the second glue pressing plate have opposite inclination directions.

[0014] Furthermore, the filter assembly includes a first filter plate, a second filter plate and a third filter plate, wherein the outer wall of the first filter plate is fixedly installed on the inner top of the glue mixing tank, the first filter plate is located between the first stirring blade and the second stirring blade, the outer wall of the second filter plate is fixedly installed on the middle position of the inner wall of the glue mixing tank, the second filter plate is located between the second stirring blade and the third stirring blade, the outer wall of the third filter plate is fixedly installed on the bottom position of the inner wall of the glue mixing tank, and the third filter plate is located below the first glue pressing plate and the second glue pressing plate.

[0015] Furthermore, both ends of the stirring shaft pass through the first filter plate and the second filter plate, and the bottom end of the stirring shaft passes through the third filter plate, and the bottom end surface of the stirring shaft is flush with the bottom end surface of the third filter plate, and the stirring shaft is rotationally matched with the first filter plate, the second filter plate and the third filter plate.

[0016] Furthermore, the heating component includes an electric control ring and a thermal resistance wire. The electric control ring is fixedly installed on the top of the glue mixing tank, and the thermal resistance wire is fixedly installed in the glue mixing tank. The top of the thermal resistance wire extends out of the glue mixing tank, and the top of the thermal resistance wire is fixedly plugged into the electric control ring.

[0017] Furthermore, it also includes a dilution tube and a vibration viscosity sensor. The dilution tube is fixedly installed on the side of the glue mixing tank away from the raw material tube. Four vibration viscosity sensors are provided, and the four vibration viscosity sensors are evenly distributed on the inner bottom of the glue mixing tank.

[0018] The beneficial effects of the utility model are:

[0019] The utility model has the ability to adjust the viscosity of the glue through the glue mixing tank, and drives the first stirring blade, the second stirring blade and the third stirring blade to rotate through the stirring shaft. The first stirring blade, the second stirring blade and the third stirring blade rotate above the corresponding first filter plate, the second filter plate and the third filter plate respectively, and filter the solid colloidal particles layer by layer, so as to avoid the solid colloidal particles remaining in the glue when the glue is discharged, thereby affecting the subsequent process processing.

[0020] The utility model is suitable for two wire rope production processes. In the design of the production equipment, two formulas are adopted to complete the two wire rope dipping processes and one glue liquid satisfies the production mode of the two wire rope dipping processes, so that the wire rope dipping can produce different products according to customer requirements, thus better meeting market demand and specific production modes. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0022] Figure 1 This is a schematic diagram of the overall structure of a glue adjustment technology device for a wire rope machine proposed in the present invention;

[0023] Figure 2 This is a cross-sectional view of a glue mixing tank of a glue mixing technology device for a wire rope machine proposed in the present invention;

[0024] Figure 3 This is a production process flow chart of a glue adjusting technology device for a wire rope machine proposed in this utility model.

[0025] In the figure: 1. Glue mixing tank; 2. Raw material pipe; 3. Bracket; 3.1. Mounting frame; 3.2. Motor base; 4. Stirring assembly; 4.1. Stirring motor; 4.2. Stirring shaft; 4.3. First stirring blade; 4.4. Second stirring blade; 4.5. Third stirring blade; 4.6. First glue pressing plate; 4.7. Second glue pressing plate; 5. Filter assembly; 5.1. First filter plate; 5.2. Second filter plate; 5.3. Third filter plate; 6. Heating assembly; 6.1. Electric control ring; 6.2. Thermal resistance wire; 7. Dilution tube; 8. Vibration viscosity sensor. DETAILED DESCRIPTION

[0026] The present invention will now be described in further detail with reference to the accompanying drawings, which are simplified schematic diagrams that illustrate the basic structure of the present invention in a schematic manner.

[0027] Please refer to Figures 1 to 3 The utility model provides a glue mixing technology device for a wire rope machine, comprising a glue mixing tank 1, a raw material pipe 2, a bracket (3), a stirring component 4, a filter component 5 and a heating component 6, wherein the raw material pipe 2 is fixedly mounted on the top of the glue mixing tank 1, the raw material pipe 2 is used to transport solid colloidal particles, the bracket (3) is fixedly mounted on the outer wall of the glue mixing tank 1, the stirring component 4 is fixedly mounted on the bracket (3), the filter component 5 is fixedly mounted on the inner wall of the glue mixing tank 1, the filter component 5 limits the position where the solid colloidal particles of different volumes fall, the heating component 6 is fixedly mounted on the glue mixing tank 1, the heating component 6 is used to heat the glue mixing tank 1 and further melt the colloidal particles, and further comprises a dilution tube 7 and a vibration type viscosity sensor 8, the dilution tube 7 is fixedly mounted on the side of the glue mixing tank 1 away from the raw material pipe 2, four vibration type viscosity sensors 8 are provided, and the four vibration type viscosity sensors 8 are evenly distributed on the inner bottom of the glue mixing tank 1, the dilution tube 7 is used to pour water or diluent, and the vibration type viscosity sensor 8 is used to detect the viscosity of the glue.

[0028] Specifically, the top of the glue mixing tank 1 is in the shape of a hollow cylinder, and the bottom of the glue mixing tank 1 is in the shape of a hollow cone. A mounting frame 3.1 is fixedly provided on the top of the bracket (3), and a motor base 3.2 is fixedly provided on the top of the mounting frame 3.1.

[0029] More specifically, the stirring assembly 4 includes a stirring motor 4.1, a stirring shaft 4.2, a first stirring blade 4.3 and a second stirring blade 4.4, wherein the base of the stirring motor 4.1 is fixedly mounted on the motor base 3.2, the top of the stirring shaft 4.2 is fixedly mounted on the rotating shaft of the stirring motor 4.1, the first stirring blade 4.3 is fixedly mounted on both sides of the top position of the stirring shaft 4.2, and the second stirring blade 4.4 is fixedly mounted on both sides of the middle position of the stirring shaft 4.2. The first stirring blade 4.3 and the second stirring blade 4.4 are used to stir the liquid glue and the solid glue in the glue mixing tank 1 to better melt the solid glue.

[0030] The stirring assembly 4 also includes a third stirring blade 4.5, a first pressing rubber plate 4.6 and a second pressing rubber plate 4.7, wherein the third stirring blade 4.5 is fixedly mounted on both sides of the bottom position of the stirring shaft 4.2, the top of the first pressing rubber plate 4.6 is fixedly mounted on the bottom of one side of the third stirring blade 4.5, and the top of the second pressing rubber plate 4.7 is fixedly mounted on the bottom of the other side of the third stirring blade 4.5. The inclination directions of the first pressing rubber plate 4.6 and the second pressing rubber plate 4.7 are opposite. The first pressing rubber plate 4.6 and the second pressing rubber plate 4.7 are used to press the liquid glue downward to facilitate better passage through the third filter plate 5.3.

[0031] More specifically, the filter assembly 5 includes a first filter plate 5.1, a second filter plate 5.2 and a third filter plate 5.3, wherein the outer wall of the first filter plate 5.1 is fixedly mounted on the inner top of the glue mixing tank 1, the first filter plate 5.1 is located between the first stirring blade 4.3 and the second stirring blade 4.4, the outer wall of the second filter plate 5.2 is fixedly mounted on the middle position of the inner wall of the glue mixing tank 1, the second filter plate 5.2 is located between the second stirring blade 4.4 and the third stirring blade 4.5, the outer wall of the third filter plate 5.3 is fixedly mounted on the bottom position of the inner wall of the glue mixing tank 1, and the third filter plate 5.3 is located below the first glue pressing plate 4.6 and the second glue pressing plate 4.7.

[0032] Both ends of the stirring shaft 4.2 extend through the first and second filter plates 5.1, 5.2, and the bottom end of the stirring shaft 4.2 extends through the third filter plate 5.3. The bottom end surface of the stirring shaft 4.2 is flush with the bottom end surface of the third filter plate 5.3. The stirring shaft 4.2 is rotationally engaged with the first, second, and third filter plates 5.1, 5.2, 5.3, respectively. The first, second, and third filter plates 5.1, 5.2, 5.3 restrict the passage of solid glue of varying volumes.

[0033] More specifically, the heating component 6 includes an electric control ring 6.1 and a thermal resistance wire 6.2. The electric control ring 6.1 is fixedly installed on the top of the glue mixing tank 1, and the thermal resistance wire 6.2 is fixedly installed in the glue mixing tank 1. The top of the thermal resistance wire 6.2 extends out of the glue mixing tank 1, and the top of the thermal resistance wire 6.2 is fixedly plugged into the electric control ring 6.1. The thermal resistance wire 6.2 is used for heating.

[0034] Furthermore, in order to complete the two wire rope production processes, two formulas are used in the design of the production equipment to complete the two wire rope dipping processes and one glue solution meets the production mode of the two wire rope dipping processes, so that the wire rope dipping can produce different products according to customer requirements, so as to better meet market demand and specific production modes.

[0035] Different glues are adjusted through two glue mixing tanks 1, and the glue in the glue mixing tank 1 is transported to the storage tank 10 through the diaphragm pump 9 and the delivery pipeline. The glue in the storage tank 10 is then transported to the glue tank 12 through the pneumatic regulating valve 11 and the delivery pipeline, and the liquid level height in the glue tank 12 is then detected by the liquid level meter 13.

[0036] Furthermore, the solid granular glue is passed through the raw material pipe 2 into the glue mixing tank 1, the heating component 6 is started, the thermal resistance wire 6.2 heats the inner wall of the glue mixing tank 1, the outer wall of the glue mixing tank 1 is an insulation layer, and the thermal resistance wire 6.2 uses the heat to melt the solid granular glue, and the stirring component 4 is started. The stirring motor 4.1 drives the stirring shaft 4.2, and the stirring shaft 4.2 drives the first stirring blade 4.3, the second stirring blade 4.4 and the third stirring blade 4.5 to rotate. The first stirring blade 4.3, the second stirring blade 4.4 and the third stirring blade 4.5 rotate above the first filter plate 5.1, the second filter plate 5.2 and the third filter plate 5.3 respectively.

[0037] The first stirring blade 4.3 rotates above the first filter plate 5.1 to stir the liquid glue and the solid glue. The first filter plate 5.1 limits the volume of solid glue that can pass through. The second stirring blade 4.4 is below the first filter plate 5.1 and above the second filter plate 5.2 to stir the liquid glue and the solid glue. The second filter plate 5.2 limits the volume of solid glue that can pass through. The third stirring blade 4.5 rotates below the second filter plate 5.2 and above the third filter plate 5.3 to stir the liquid glue and the solid glue. The third filter plate 5.3 has fine pores. When the glue with high surface tension comes into contact with the edge of the pores, it will The effect of surface tension forms a "resistance ring" to prevent the glue from moving forward. The diameter of the pores here is close to or smaller than the diameter of the liquid column that can be supported by the surface tension of the glue. The glue needs to be pressed by the rotation of the first and second rubber pressing plates 4.6 and 4.7. The first and second rubber pressing plates 4.6 and 4.7 are at a certain distance from the third filter plate 5.3. When the glue passes through the gap between the first and second rubber pressing plates 4.6 and 4.7 and the third filter plate 5.3, the gap gradually narrows. The first and second rubber pressing plates 4.6 and 4.7 press against the glue, causing the glue to pass through the third filter plate 5.3 and flow downward until it reaches the outlet at the bottom of the glue mixing tank 1.

[0038] The viscosity of the glue is detected by a vibrating viscosity sensor 8. When the viscosity is high, water or diluent is injected into the glue mixing tank 1 through the dilution tube 7. When the viscosity is low, solid colloidal particles are added through the raw material tube 2 to adjust the viscosity of the glue. When the viscosity is too high or too low, the diaphragm pump 9 stops working and the glue in the glue mixing tank 1 stops flowing, which facilitates better adjustment of the viscosity of the glue.

[0039] The above are only preferred specific implementation methods of the present invention, but the protection scope of the present invention is not limited to them. Any technician familiar with the technical field can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention within the technical scope disclosed by the present invention, and they should be covered by the protection scope of the present invention.

Claims

1. A wire rope machine glue adjustment technology device, characterized in that: The invention comprises a glue mixing tank (1), a raw material pipe (2), a bracket (3), a stirring assembly (4), a filter assembly (5) and a heating assembly (6), wherein the raw material pipe (2) is fixedly mounted on the top of the glue mixing tank (1), the bracket (3) is fixedly mounted on the outer wall of the glue mixing tank (1), the stirring assembly (4) is fixedly mounted on the bracket (3), the filter assembly (5) is fixedly mounted on the inner wall of the glue mixing tank (1), and the heating assembly (6) is fixedly mounted on the glue mixing tank (1).

2. The glue adjusting technology device for a wire rope machine according to claim 1, characterized in that: The top of the glue mixing tank (1) is arranged in a hollow cylindrical shape, and the bottom of the glue mixing tank (1) is arranged in a hollow conical shape.

3. The glue adjusting technology device for a wire rope machine according to claim 1, characterized in that: A mounting frame (3.1) is fixedly provided on the top of the bracket (3), and a motor seat (3.2) is fixedly provided on the top of the mounting frame (3.1).

4. The glue adjusting technology device for a wire rope machine according to claim 1, characterized in that: The stirring assembly (4) comprises a stirring motor (4.1), a stirring shaft (4.2), a first stirring blade (4.3) and a second stirring blade (4.4), wherein the base of the stirring motor (4.1) is fixedly mounted on the motor base (3.2), the top of the stirring shaft (4.2) is fixedly mounted on the rotating shaft of the stirring motor (4.1), the first stirring blade (4.3) is fixedly mounted on both sides of the top position of the stirring shaft (4.2), and the second stirring blade (4.4) is fixedly mounted on both sides of the middle position of the stirring shaft (4.2).

5. The glue adjusting technology device for a wire rope machine according to claim 4, characterized in that: The stirring assembly (4) further comprises a third stirring blade (4.5), a first pressing rubber plate (4.6) and a second pressing rubber plate (4.7), wherein the third stirring blade (4.5) is fixedly mounted on both sides of the bottom position of the stirring shaft (4.2), the top of the first pressing rubber plate (4.6) is fixedly mounted on the bottom of one side of the third stirring blade (4.5), and the top of the second pressing rubber plate (4.7) is fixedly mounted on the bottom of the other side of the third stirring blade (4.5).

6. The glue adjusting technology device for a wire rope machine according to claim 5, characterized in that: The first pressing rubber plate (4.6) and the second pressing rubber plate (4.7) have opposite inclination directions.

7. The glue adjusting technology device for a wire rope machine according to claim 1, characterized in that: The filter assembly (5) comprises a first filter plate (5.1), a second filter plate (5.2) and a third filter plate (5.3), wherein the outer wall of the first filter plate (5.1) is fixedly mounted on the inner top of the glue mixing tank (1), the first filter plate (5.1) is located between the first stirring blade (4.3) and the second stirring blade (4.4), the outer wall of the second filter plate (5.2) is fixedly mounted on the middle position of the inner wall of the glue mixing tank (1), the second filter plate (5.2) is located between the second stirring blade (4.4) and the third stirring blade (4.5), the outer wall of the third filter plate (5.3) is fixedly mounted on the bottom position of the inner wall of the glue mixing tank (1), and the third filter plate (5.3) is located below the first glue pressing plate (4.6) and the second glue pressing plate (4.7).

8. The glue adjusting technology device for a wire rope machine according to claim 4, characterized in that: Both ends of the stirring shaft (4.2) pass through the first filter plate (5.1) and the second filter plate (5.2), and the bottom end of the stirring shaft (4.2) passes through the third filter plate (5.3), and the bottom end surface of the stirring shaft (4.2) is flush with the bottom end surface of the third filter plate (5.3). The stirring shaft (4.2) is rotationally matched with the first filter plate (5.1), the second filter plate (5.2) and the third filter plate (5.3).

9. The glue adjusting technology device for a wire rope machine according to claim 1, characterized in that: The heating component (6) comprises an electric control ring (6.1) and a thermal resistance wire (6.2); the electric control ring (6.1) is fixedly mounted on the top of the glue mixing tank (1); the thermal resistance wire (6.2) is fixedly mounted in the glue mixing tank (1); the top of the thermal resistance wire (6.2) extends out of the glue mixing tank (1), and the top of the thermal resistance wire (6.2) is fixedly plugged into the electric control ring (6.1).

10. The glue adjusting technology device for a wire rope machine according to claim 1, characterized in that: The invention also comprises a dilution tube (7) and a vibration type viscosity sensor (8), wherein the dilution tube (7) is fixedly mounted on a side of the glue mixing tank (1) away from the raw material tube (2), and four vibration type viscosity sensors (8) are provided, and the four vibration type viscosity sensors (8) are evenly distributed on the inner bottom of the glue mixing tank (1).

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