High-precision automobile cross beam detection device

Through the design of the semi-ring ring gear and lead shaft structure, combined with the image collector and electromagnetic telescopic rod, high-precision detection of the upper surface and the holes on both sides of the automobile cross beam is achieved, solving the problems of insufficient detection accuracy and position adjustment of the existing devices, and meeting the high-precision requirements of automobile assembly.

CN223243561UActive Publication Date: 2025-08-19GUANGZHOU XUAN YU MASCH CO LTD
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Patent Information

Application Number
CN202422133870.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-02
Publication Date
2025-08-19
Estimated Expiration
2034-09-02

AI Technical Summary

Technical Problem

The existing automotive cross beam detection device is difficult to detect the position of the installation holes on the upper surface and both sides of the cross beam at the same time with high accuracy, and the cross beam position needs to be adjusted to complete the inspection.

Method used

A high-precision automotive beam detection device is designed, adopting a semi-ring ring gear and a guide shaft structure. Through the combination of limit blocks and image collectors, photographs are taken from the left and right sides above, and the image collector is driven horizontally to move the image collector through the guide shaft, combining the rotating ring and electromagnetic telescopic rod to achieve close-range continuous photographing and aperture measurement.

Benefits of technology

It improves the accuracy of crossbeam detection, reduces the error caused by tilting photography, and can determine the position and size of the hole with high accuracy, meeting the high-precision requirements of automobile assembly.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of automobile part processing, and especially relates to a high-precision automobile crossbeam detection device comprising a pedestal, the upper surface of the pedestal is provided with a bearing groove, two sides of two ends of the pedestal are rotatably connected with a hinge shaft, and the outer surface of the hinge shaft is fixedly provided with a semi-ring gear ring. The two semi-ring gear rings are fixedly connected through a limiting shaft, a lead shaft is rotationally connected between the two semi-ring gear rings, a motor is fixedly installed at one end of the lead shaft, and the motor is fixedly connected with one semi-ring gear ring. According to the high-precision automobile cross beam detection device, through rotation of a semi-ring gear ring, a limiting block can photograph a cross beam from the left side and the right side of the upper portion, errors caused by inclined photographing are reduced, and meanwhile a lead shaft is arranged to drive an image collector to move horizontally; therefore, short-distance continuous photographing can be performed on the cross beam, combined processing and comparison with stored data are performed, and the detection precision can be improved compared with photographing away from the cross beam in order to photograph the full view of the cross beam.
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Description

Technical Field

[0001] The utility model belongs to the technical field of automobile parts processing, and in particular relates to a high-precision automobile crossbeam detection device. Background Art

[0002] The automobile crossbeam is a major component of the automobile. There are many mounting holes on the crossbeam. The position accuracy of these mounting holes directly affects the installation of other parts of the automobile. Therefore, the position of these mounting holes needs to be detected to prevent the subsequent assembly of the entire vehicle from being unable to proceed normally due to errors in the position of the mounting holes.

[0003] For example, Chinese patent publication number CN209961098U discloses a vehicle crossbeam detection device comprising a base plate, with columns fixedly connected to its left and right sides, a fixed rod fixedly connected to the top of the column, a guide rod disposed between the two fixed rods, a guide rod slidably connected to a movable plate, a slider slidably connected to the middle of the movable plate, a telescopic rod fixedly connected to the bottom of the slider, and a first drive motor fixedly connected to the left side of the fixed rod. This utility model is applicable to vehicle crossbeam detection devices, and by providing first and second drive motors to drive the rotation of first and second screw rods, thereby driving the free movement of the slider.

[0004] This technical solution uses a slider to drive the telescopic rod to move freely, thereby completing the detection of the mounting holes on the entire surface of the automobile crossbeam. The entire device is driven by a motor, has high precision, and is simple to operate. The slider moves quickly, which improves the accuracy and speed of detection. However, the holes of the automobile crossbeam are not only opened on the upper surface but also on the left and right sides. When the existing device needs to detect holes on both sides, it is necessary to adjust the position of the crossbeam. In view of this, we propose a high-precision automobile crossbeam detection device. Utility Model Content

[0005] The purpose of this utility model is to provide a high-precision automobile crossbeam detection device to achieve the effect of high-precision detection of automobile crossbeams in response to the above-mentioned technical problems.

[0006] In view of this, the utility model provides a high-precision automobile beam detection device, comprising a base, a bearing groove is provided on the upper surface of the base, and hinge shafts are rotatably connected on both sides of both ends of the base, and a half-ring gear ring is fixedly installed on the outer surface of the hinge shaft, and the two half-ring gear rings are fixedly connected by a limit shaft, and a lead shaft is rotatably connected between the two half-ring gear rings, and a motor is fixedly installed on one end of the lead shaft, and the motor is fixedly connected to one of the half-ring gear rings, and the outer surface of the lead shaft engages with a limit block, and the limit block is slidably connected to the limit shaft, and a connecting frame is fixedly installed on the outer surface of the limit block, and a detection mechanism is fixedly installed on the bottom end of the connecting frame, and the outer side of the half-ring gear ring is engaged with a power source for driving the half-ring gear ring to rotate.

[0007] Preferably, a support leg is fixedly installed at the bottom end of the base, the height of the support leg is greater than the radius of the semi-ring gear ring, the power source includes a fixed seat, a motor is fixedly installed on the upper surface of the fixed seat, and a gear meshing with the semi-ring gear ring is fixedly installed at the output end of the motor.

[0008] Preferably, the detection mechanism is an image collector, which is fixedly mounted on the bottom end of the connecting frame. A friction disk extends outward from one side of the base. Three positioning holes with an angle of ninety degrees are provided on the surface of the friction disk. A spring telescopic head adapted to the positioning holes is fixedly mounted on the outer surface of the half-ring gear.

[0009] Preferably, the detection mechanism controls the telescopic sleeve, which is fixedly mounted on one side of the connecting frame, a bearing plate is fixedly mounted on the free end of the telescopic sleeve, and a positioning column is fixedly mounted on the bottom end of the bearing plate.

[0010] Preferably, the outer ring of the supporting plate is rotatably connected to the rotating ring, the top of the supporting plate is fixedly installed with a power mechanism that drives the rotating ring to rotate, the bottom end of the rotating ring is fixedly installed with an extension frame, the middle part of the extension frame is fixedly installed with an electromagnetic telescopic rod, the free part of the electromagnetic telescopic rod is fixedly installed with a sliding frame, the sliding frame is slidably connected to the supporting plate, and the positioning column is fixedly installed below the sliding frame.

[0011] Preferably, the central angle of the semi-annular gear ring is greater than one hundred and eighty degrees, and the lead axis is located on the symmetry center line of the semi-annular gear ring.

[0012] The beneficial effects of the utility model are:

[0013] 1. This high-precision automobile beam detection device can enable the limit block to take pictures of the beam from the upper left and right sides through the rotation of the semi-ring gear, reducing the error caused by tilted photography. At the same time, by setting the lead axis to drive the image collector to move horizontally, it can take close-up continuous pictures of the beam and compare them with the stored data after combined processing. Compared with shooting from a distance to capture the entire picture of the beam, it can improve the detection accuracy.

[0014] 2. The high-precision automobile beam detection device has an outer ring of a supporting plate that is rotatably connected to a rotating ring, a power mechanism that drives the rotating ring to rotate is fixedly installed on the top of the supporting plate, an extension frame is fixedly installed on the bottom end of the rotating ring, an electromagnetic telescopic rod is fixedly installed in the middle of the extension frame, a pressure sensor and a displacement sensor are arranged inside the electromagnetic telescopic rod, a sliding frame is fixedly installed on the free side of the electromagnetic telescopic rod, the sliding frame is slidably connected to the supporting plate, and a positioning column is fixedly installed below the sliding frame. With such an arrangement, the positioning column can be inserted into the beam hole, and the electromagnetic telescopic rod can be extended to make the positioning column contact the hole wall to determine whether the extended length is the length that can be extended within the specified diameter hole. The hole diameter can be determined from different angles by rotating the rotating ring, so that the hole position and hole size can be determined with high precision. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the base connection in the utility model;

[0017] Figure 3 This is a schematic diagram of the connection between the half-ring gear ring in the utility model;

[0018] Figure 4 This is a schematic diagram of the connection of the control telescopic sleeve in the utility model;

[0019] Figure 5 This is a schematic diagram of the connection of the load-bearing plate in the present utility model.

[0020] The marks in the figure are:

[0021] 1. Base; 2. Load-bearing groove; 3. Articulated shaft; 4. Half-ring gear ring; 5. Limit shaft; 6. Lead shaft; 7. Motor; 8. Limit block; 9. Sliding frame; 10. Connecting frame; 11. Detection mechanism; 12. Power source; 13. Support leg; 14. Fixed seat; 15. Motor; 16. Gear; 17. Image collector; 18. Friction disc; 19. Positioning hole; 20. Spring telescopic head; 21. Control telescopic sleeve; 22. Load-bearing plate; 23. Positioning column; 24. Rotating ring; 25. Power mechanism; 26. Extension frame; 27. Electromagnetic telescopic rod. DETAILED DESCRIPTION

[0022] The following is combined with Figure 1-Figure 5 This application is described in further detail.

[0023] In this application, terms such as "upper," "lower," "left," "right," "front," "back," "top," "bottom," "inner," "outer," "center," "vertical," and "horizontal" indicate positions or locations based on the positions or locations shown in the accompanying drawings. These terms are primarily intended to better describe this application and its embodiments and are not intended to limit the devices, elements, or components indicated to having a specific orientation, or to being constructed or operated in a specific orientation.

[0024] The embodiment of the present application discloses a high-precision automobile crossbeam detection device, including a base 1, a bearing groove 2 is provided on the upper surface of the base 1, and hinge shafts 3 are rotatably connected on both sides of both ends of the base 1. A semi-ring gear ring 4 is fixedly installed on the outer surface of the hinge shaft 3, and the two semi-ring gear rings 4 are fixedly connected by a limit shaft 5. A lead shaft 6 is rotatably connected between the two semi-ring gear rings 4, and a motor 7 is fixedly installed on one end of the lead shaft 6. The motor 7 is fixedly connected to one of the semi-ring gear rings 4, and the outer surface of the lead shaft 6 engages with a limit block 8, which is slidably connected to the limit shaft 5. A connecting frame 10 is fixedly installed on the outer surface of the limit block 8, and a detection mechanism 11 is fixedly installed on the bottom end of the connecting frame 10. The outer side of the semi-ring gear ring 4 is engaged with a power source 12 for driving the semi-ring gear ring 4 to rotate.

[0025] Based on the above structure,

[0026] In one embodiment, a support leg 13 is fixedly installed at the bottom end of the base 1, and the height of the support leg 13 is greater than the radius of the semi-ring gear ring 4. This arrangement can ensure that the semi-ring gear ring 4 will not contact the ground after rotation. The power source 12 includes a fixed seat 14, and a motor 15 is fixedly installed on the upper surface of the fixed seat 14. The output end of the motor 15 is fixedly installed with a gear 16 that meshes with the semi-ring gear ring 4. This arrangement can drive the semi-ring gear ring 4 to rotate.

[0027] Based on the above structure,

[0028] In one embodiment, the detection mechanism 11 is an image collector 17, which is fixedly mounted on the bottom end of the connecting frame 10. A friction disc 18 extends outward from one side of the base 1. Three positioning holes 19 with an angle of ninety degrees are provided on the surface of the friction disc 18. A spring expansion head 20 adapted to the positioning holes 19 is fixedly mounted on the outer surface of the half-ring gear 16. This arrangement enables positioning when taking pictures at an angle.

[0029] Based on the above structure,

[0030] In one embodiment, the detection mechanism 11 controls the telescopic sleeve 21, which is fixedly installed on one side of the connecting frame 10. The free end of the telescopic sleeve 21 is fixedly installed with a supporting plate 22, and the bottom end of the supporting plate 22 is fixedly installed with a positioning column 23. By controlling the telescopic sleeve 21 to extend and retract, the positioning column 23 can be inserted into the hole opened in the beam, thereby determining the position of the beam opening.

[0031] Based on the above structure,

[0032] In one embodiment, the outer ring of the supporting plate 22 is rotatably connected to the rotating ring 24, and a power mechanism 25 for driving the rotating ring 24 to rotate is fixedly installed on the top of the supporting plate 22, and an extension frame 26 is fixedly installed on the bottom end of the rotating ring 24. An electromagnetic telescopic rod 27 is fixedly installed in the middle of the extension frame 26, and a pressure sensor and a displacement sensor are arranged inside the electromagnetic telescopic rod 27. The free part of the electromagnetic telescopic rod 27 is fixedly installed with a sliding frame 9, and the sliding frame 9 is slidably connected to the supporting plate 22. The positioning column 23 is fixedly installed below the sliding frame 9. Through such an arrangement, the positioning column 23 can be inserted into the beam hole, and the electromagnetic telescopic rod 27 is extended and makes the positioning column 23 contact the hole wall. The electromagnetic telescopic rod 27 determines whether the extended length is the length that can be extended within the specified diameter hole. The aperture can be determined from different angles by rotating the rotating ring 24, so that the hole position and hole size can be determined with high precision.

[0033] Based on the above structure,

[0034] In one embodiment, the central angle of the semi-annular gear ring 4 is greater than 180 degrees, and the lead shaft 6 is located on the symmetric center line of the semi-annular gear ring 4. This arrangement ensures that the semi-annular gear ring 4 can reach three detection surfaces when it rotates.

[0035] When the high-precision automobile beam detection device of this embodiment is in use, the rotation of the semi-ring gear ring 4 enables the limit block 8 to take pictures of the beam from the upper left and right sides, thereby reducing the error caused by tilted photography. At the same time, the lead shaft 6 is set to drive the image collector 17 to move horizontally, thereby being able to take close-range continuous pictures of the beam and compare them with the stored data after combined processing. Compared with shooting from a distance to capture the entire picture of the beam, the detection accuracy can be improved.

[0036] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely preferred examples of the present invention and are not intended to limit the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.

Claims

1. A high-precision automobile beam detection device, comprising a base (1), characterized in that: The upper surface of the base (1) is provided with a bearing groove (2), and both ends of the base (1) are rotatably connected with hinge shafts (3), and the outer surface of the hinge shaft (3) is fixedly installed with a semi-ring gear ring (4), and the two semi-ring gear rings (4) are fixedly connected through a limit shaft (5). A lead shaft (6) is rotatably connected between the two semi-ring gear rings (4), and a motor (7) is fixedly installed at one end of the lead shaft (6), and the motor (7) is fixedly connected to one of the semi-ring gear rings (4). The outer surface of the lead shaft (6) engages with a limit block (8), and the limit block (8) is slidably connected to the limit shaft (5). A connecting frame (10) is fixedly installed on the outer surface of the limit block (8), and a detection mechanism (11) is fixedly installed at the bottom end of the connecting frame (10). The outer side of the semi-ring gear ring (4) engages with a power source (12) for driving the semi-ring gear ring (4) to rotate.

2. A high-precision automobile beam detection device according to claim 1, characterized in that: A support leg (13) is fixedly mounted on the bottom end of the base (1), wherein the height of the support leg (13) is greater than the radius of the semi-annular gear ring (4). The power source (12) includes a fixed seat (14), wherein a motor (15) is fixedly mounted on the upper surface of the fixed seat (14), and a gear (16) meshing with the semi-annular gear ring (4) is fixedly mounted on the output end of the motor (15).

3. The high-precision automobile beam detection device according to claim 2, characterized in that: The detection mechanism (11) is an image collector (17), which is fixedly mounted on the bottom end of the connecting frame (10). A friction disc (18) extends outward from one side of the base (1), and three positioning holes (19) with an angle of ninety degrees are opened on the surface of the friction disc (18). A spring expansion head (20) adapted to the positioning holes (19) is fixedly mounted on the outer surface of the half-ring gear (16).

4. The high-precision automobile beam detection device according to claim 2, characterized in that: The detection mechanism (11) controls the telescopic sleeve (21), which is fixedly mounted on one side of the connecting frame (10). A supporting plate (22) is fixedly mounted on the free end of the telescopic sleeve (21), and a positioning column (23) is fixedly mounted on the bottom end of the supporting plate (22).

5. The high-precision automobile beam detection device according to claim 4, characterized in that: The outer ring of the supporting plate (22) is rotatably connected to the rotating ring (24); a power mechanism (25) for driving the rotating ring (24) to rotate is fixedly installed on the top end of the supporting plate (22); an extension frame (26) is fixedly installed on the bottom end of the rotating ring (24); an electromagnetic telescopic rod (27) is fixedly installed in the middle of the extension frame (26); a sliding frame (9) is fixedly installed on the free end of the electromagnetic telescopic rod (27); the sliding frame (9) is slidably connected to the supporting plate (22); and a positioning column (23) is fixedly installed below the sliding frame (9).

6. The high-precision automobile beam detection device according to claim 1, characterized in that: The central angle of the semi-annular gear ring (4) is greater than one hundred and eighty degrees, and the lead axis (6) is located on the symmetrical center line of the semi-annular gear ring (4).

Citation Information

Patent Citations

  • Automobile crossbeam detection device

    CN209961098U