Wire sleeve shell welding equipment
By designing automated wire shell welding equipment, the problem of lack of shelling process in data wire processing is solved, and the automated production of wire and shell is realized, production efficiency and quality stability are improved, and costs are reduced.
Patent Information
- Application Number
- CN202422462414.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-10
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-10-10
AI Technical Summary
The existing data line processing equipment lacks wire shelling process, resulting in low production efficiency, relying on manual operations, increasing production costs and not being practical.
Design a wire shell welding equipment, including shell mechanism, auxiliary mechanism, conveying mechanism, etc., to automatically complete the assembly and positioning of wire and shell, cancel the artificial shelling process, and realize the automatic production of wire and shell.
It improves production efficiency, reduces production costs, ensures stable and consistent processing quality, meets user needs, and has a wide range of applications.
Smart Images

Figure CN223246060U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technology of wire material processing field, in particular to a wire material sheath welding device. Background Art
[0002] With the continuous development of electronic technology, connectors, as a medium product for transmitting signals, are increasingly used. Whether it is equipment used in industrial production or mobile phones, computers, MP3s, etc. that people often use, connectors are an important media element and are indispensable. In the processing of traditional data cables, it is usually necessary to strip the non-metallic outer layer of the connecting end of each branch body, cut it flat, connect it with the interface, and then weld it after connection. To complete the above process, the wires must first be clamped and arranged one by one in multiple cable clamps, and then implemented on different work platforms. Due to the limitations of manual operation, it is easy to cause operational deviations and affect the stripping accuracy. At the same time, there is low efficiency and it is easy to be dangerous when operating manually.
[0003] Later, a data cable processing equipment appeared on the market. It placed the wire on the processing equipment and used a conveying mechanism to move the wire to multiple working processes to achieve wire sheath stripping, core wire positioning, core wire sheath stripping, docking with the interface and welding after docking. In addition, in order to ensure that the data cable can be used for a long time in the future, a shell needs to be provided at the end of the data cable to protect the internal cable. However, the structural design of the existing data cable processing equipment is poor, and the equipment does not have the process of wire shelling. The installation operation of the shell and the wire is performed after the interface is welded on the wire and is performed manually, which reduces the production efficiency of the product, increases the production cost, cannot meet the user's usage needs, is not practical, and has a small scope of application.
[0004] Therefore, it is necessary to study a new technical solution to solve the above problems. Utility Model Content
[0005] In view of this, the present invention aims to address the deficiencies in the prior art, and its main purpose is to provide a wire sheathing welding device, which utilizes a sheathing mechanism to grab and install the shell on the wire, and cooperates with the setting of an auxiliary mechanism to clamp and position the wire, thereby facilitating the sheathing operation of the wire, eliminating the subsequent manual sheathing process, improving the production efficiency of the product, meeting the user's usage needs, and having strong practicality and a wide range of applications.
[0006] In order to achieve the above purpose, the present invention adopts the following technical solutions:
[0007] A wire sheathing welding device comprises a machine table, a first feeding mechanism for conveying and cutting wires, a fixture for placing and positioning the wires, a conveying mechanism for conveying the fixture, a second feeding mechanism for conveying a shell, a sheathing mechanism for grasping the shell and sheathing the wires, a stripping mechanism for stripping the wires, a third feeding mechanism for conveying a joint, and a welding mechanism for welding the joint to the core wire; wherein:
[0008] The first feeding mechanism, the conveying mechanism, the second feeding mechanism, the shelling mechanism, the peeling mechanism, the third feeding mechanism and the welding mechanism are all arranged on the machine platform. The first feeding mechanism, the shelling mechanism, the peeling mechanism and the welding mechanism are arranged in a spaced manner along the conveying direction of the conveying mechanism. The third feeding mechanism is arranged on one side of the welding mechanism. The second feeding mechanism is arranged on the side of the shelling mechanism. An auxiliary mechanism for assisting the shelling mechanism in performing the shelling action is provided between the shelling mechanism and the conveying mechanism. The auxiliary mechanism includes a first clamping member, a first driving device for controlling the first clamping member to perform a clamping action, and a first lifting device for controlling the lifting and lowering of the first clamping member.
[0009] As a preferred solution, the housing mechanism includes a second clamping member, a second driving device for controlling the second clamping member to perform a clamping action, a first rotating device for controlling the rotation of the second clamping member, and a first displacement device for controlling the second clamping member to move toward the conveying mechanism, wherein the second clamping member is located at the rear side of the first clamping member;
[0010] The second feeding mechanism has a feeding channel, and the second clamping member is located at the front side of the feeding channel.
[0011] As a preferred solution, two of the second clamping members and two of the second driving devices are provided, the two second clamping members are arranged with a left-right spacing, the two second driving devices are respectively driven and connected to the two second clamping members, two of the second feeding mechanisms are provided and correspond to the two second clamping members arranged with a left-right spacing, correspondingly, two of the first clamping members are provided and correspond to the two second clamping members arranged with a left-right spacing.
[0012] As a preferred solution, the first feeding mechanism is provided with a grabbing and rotating mechanism for grabbing the wire and rotating the wire horizontally 180 degrees. The grabbing and rotating mechanism is located above the conveying mechanism. The grabbing and rotating mechanism is connected to a second lifting device for controlling the lifting and lowering of the grabbing and rotating mechanism. The wire is U-shaped as the grabbing and rotating mechanism grabs the wire, and both ends of the wire are positioned on two adjacent clamps on the conveying mechanism.
[0013] As a preferred solution, the machine is provided with a shell adjustment mechanism for grabbing the wire and adjusting the position of the shell, and the shell adjustment mechanism includes a first base body and a third clamping member, a fourth clamping member, a third driving device, a fourth driving device, a second displacement device, a third lifting device, and a fourth lifting device arranged on the first base body. The third clamping member can be movably arranged on the first base body forward and backward, the fourth clamping member is arranged on the first base body and is located behind the third clamping member, the third driving device and the fourth driving device are respectively connected to the third clamping member and the fourth clamping member, the second displacement device is driven and connected to the third clamping member to control the forward and backward displacement of the third clamping member on the first base body, the third lifting device is driven and connected to the third clamping member to control the lifting and lowering of the third clamping member on the first base body, and the fourth lifting device is connected to the fourth clamping member to control the lifting and lowering of the fourth clamping member on the first base body.
[0014] As a preferred solution, the stripping mechanism includes a first stripping device for stripping the outer sheath of the wire material and a second stripping device for stripping the outer sheath of the core wire. The first stripping device and the second stripping device are arranged at intervals along the conveying direction of the conveying mechanism and are located between the casing mechanism and the welding mechanism. A wire aligning mechanism for arranging the core wire position is provided between the first stripping device and the second stripping device.
[0015] In addition, the conveying mechanism includes a first conveying device and a second conveying device arranged in a left-right spacing manner. The first loading mechanism, the shell mechanism, the first peeling device and the line straightening mechanism are arranged in a left-right spacing manner on the rear side of the first conveying device. The auxiliary mechanism is located between the first conveying device and the shell mechanism. The second peeling device and the welding mechanism are arranged in a left-right spacing manner on the rear side of the second conveying device.
[0016] As a preferred embodiment, a distance adjustment mechanism is also provided, which is used to adjust the distance between two adjacent wires or between the two ends of the wires. The distance adjustment mechanism includes a second seat, a transfer device, a fifth clamping member, a movable seat, a fifth driving device, a fifth lifting device, a third displacement device and a fourth displacement device. The transfer device is used to transfer the wire after the distance is adjusted. The transfer device is located between the first conveying device and the second conveying device. The second seat is located on the rear side of the transfer device. The movable seat can be movably arranged on the second seat left and right. The third displacement device is driven and connected to the movable seat. Two fifth clamping members are provided and arranged on the movable seat with a left and right spacing. The two fifth clamping members are located above the transfer device. The fourth displacement device is provided on the movable seat. The fourth displacement device is driven and connected to one of the fifth clamping members to control the fifth clamping member to move away from or close to the other fifth clamping member. The fifth lifting device is driven and connected to the movable seat.
[0017] As a preferred solution, a wire transfer mechanism is provided between the transfer device and the second conveying device to transfer the wire after the distance is adjusted to the clamp of the second conveying device.
[0018] As a preferred solution, the machine is provided with a position recognition mechanism for identifying whether the core wire position is correct. The position recognition mechanism is located on the rear side of the second conveying device and on the side of the second stripping device. The position recognition mechanism includes a third base body and an recognition module, a sixth clamping member, a sixth driving device, a sixth lifting device, and a second rotating device arranged on the third base body. The recognition module is used to identify the core wire position, the sixth clamping member is used to clamp and position the wire, the sixth driving device is driven and connected to the sixth clamping member to control the sixth clamping member to clamp or release the wire, the sixth lifting device is connected to the sixth clamping member to control the sixth clamping member to rise or fall, and the second rotating device is connected to the sixth clamping member.
[0019] As a preferred solution, the machine is provided with a conveying channel for conveying the shell and an adjustment component for adjusting the direction of the shell. The conveying channel is located on the rear side of the shell mechanism. The adjustment component includes an adjustment seat, a third rotating device and a pushing device. The adjustment seat is provided with a placement groove for placing the positioning shell. The front end and the rear end of the placement groove both pass through the adjustment seat. The adjustment seat is located between the second loading mechanism and the conveying channel. The third rotating device is driven and connected to the adjustment seat to control the adjustment seat to rotate toward the second loading mechanism or toward the conveying channel. The pushing device is arranged on the side of the adjustment seat to push the shell on the placement groove to the conveying channel.
[0020] Compared with the prior art, the present invention has obvious advantages and beneficial effects. Specifically, it can be seen from the above technical scheme that it mainly utilizes the design of various mechanisms to grab and install the shell on the wire by using the shell mechanism, and cooperates with the setting of the auxiliary mechanism to clamp and position the wire, which is conducive to the shell operation of the wire and eliminates the subsequent manual shell process. At the same time, the conveying mechanism is used to move it to each process for processing, thereby realizing the automated production of the wire, the shell and the head, improving the production efficiency of the product, the structural design is ingenious and reasonable, the processing time is short, and the production cost of the data cable is reduced, meeting the use needs of users, and having strong practicality and a wide range of applications.
[0021] Secondly, the setting of the grabbing and rotating mechanism can realize the automatic casing and welding interface operations at both ends of the wire, further improving the production efficiency of the product and improving the usability. At the same time, the setting of the shell adjustment mechanism can adjust the position of the shell on the wire, avoiding the impact of the shell on the wire stripping or welding interface, which is beneficial to the subsequent stripping and welding operations of the wire.
[0022] In addition, the setting of the card slot can position the core wire of the entire line when it is moved to the clamp of the second conveying device, avoiding the deviation of the core wire during the transfer process and ensuring the subsequent processing stability of the core wire. At the same time, the setting of the identification module and the rotation mechanism avoids the phenomenon of incorrect core wire position and joint welding position in the subsequent welding process, which makes the data cable unusable, ensuring the correct position of the core wire and thus ensuring the stable and consistent processing quality of the data cable.
[0023] In order to more clearly illustrate the structural features and effects of the present invention, the present invention will be described in detail below with reference to the accompanying drawings and specific embodiments. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a three-dimensional schematic diagram of an embodiment of the present utility model;
[0025] Figure 2 It is a top view of an embodiment of the present utility model;
[0026] Figure 3 It is a three-dimensional schematic diagram of the auxiliary mechanism, the housing mechanism and the second feeding mechanism of the embodiment of the utility model;
[0027] Figure 4 It is a three-dimensional schematic diagram of the housing adjustment mechanism and the wire transfer mechanism of an embodiment of the present utility model;
[0028] Figure 5 It is a partially enlarged schematic diagram of the housing adjustment mechanism of an embodiment of the present utility model;
[0029] Figure 6 It is a three-dimensional schematic diagram of a position identification mechanism according to an embodiment of the present utility model;
[0030] Figure 7 It is a partial schematic diagram of the adjustment component and the feeding channel of the embodiment of the utility model;
[0031] Figure 8 It is a schematic diagram of the distance adjustment mechanism of an embodiment of the present utility model.
[0032] Description of the accompanying drawings:
[0033] 10. Machine 11. First peeling device
[0034] 12. Second peeling device 13. Position identification mechanism
[0035] 131. Third seat 132. Identification module
[0036] 133. Sixth clamping member 134. Sixth lifting device
[0037] 135. Second rotating device 14. Line aligning mechanism
[0038] 15. Adjustment assembly 151. Adjustment seat
[0039] 152. Pushing device 16. Distance adjustment mechanism
[0040] 161. Second seat 162. Transfer device
[0041] 163. Fifth clamping member 164. Moving seat
[0042] 165. Fifth driving device 166. Fifth lifting device
[0043] 167. Fourth displacement device 17. Straightening device
[0044] 20. First feeding mechanism 21. Grasping and rotating mechanism
[0045] 22. Second lifting device 31. First conveying device
[0046] 32. Second conveying device 33. Clamp
[0047] 40. Second feeding mechanism 41. Feeding channel
[0048] 50. Housing mechanism 51. Second clamping member
[0049] 52. Second driving device 53. First rotating device
[0050] 54. First displacement device 60. Welding mechanism
[0051] 61. Third feeding mechanism 70. Auxiliary mechanism
[0052] 71. First clamping member 72. First driving device
[0053] 73. First lifting device 80. Shell adjustment mechanism
[0054] 81. First seat 82. Third clamping member
[0055] 83. Fourth clamping member 84. Third driving device
[0056] 85. Fourth driving device 86. Second displacement device
[0057] 87. Third lifting device 88. Fourth lifting device
[0058] 89. Card slot 90. Wire transfer mechanism. DETAILED DESCRIPTION
[0059] Please refer to Figures 1 to 8 As shown, it shows the specific structure of an embodiment of the present utility model.
[0060] A wire sheathing welding device includes a machine table 10, a first feeding mechanism 20 for conveying and cutting wires, a fixture 33 for placing and positioning the wires, a conveying mechanism for conveying the fixture, a second feeding mechanism 40 for conveying the shell, a sheathing mechanism 50 for grabbing the shell and sheathing the wire, a stripping mechanism for stripping the wires, a third feeding mechanism 61 for conveying joints, and a welding mechanism 60 for welding the joints to the core wires; wherein:
[0061] The first feeding mechanism 20, the conveying mechanism, the second feeding mechanism 40, the casing mechanism 50, the peeling mechanism, the third feeding mechanism 61 and the welding mechanism 60 are all arranged on the machine 10. The first feeding mechanism 20, the casing mechanism 50, the peeling mechanism and the welding mechanism 60 are arranged in a spaced manner along the conveying direction of the conveying mechanism. The third feeding mechanism 61 is arranged on one side of the welding mechanism 60, and the second feeding mechanism 40 is arranged on the side of the casing mechanism 50. An auxiliary mechanism 70 for assisting the casing mechanism in performing the casing action is provided between the casing mechanism 50 and the conveying mechanism. The auxiliary mechanism 70 includes a first clamping member 71, a first driving device 72 for controlling the first clamping member to perform the clamping action, and a first lifting device 73 for controlling the lifting and lowering of the first clamping member.
[0062] During use, the first feeding mechanism conveys and cuts the wire and places it on the fixture positioned on the conveying mechanism. The fixture with the wire is moved to the housing mechanism. The first clamping piece rises to the lower end of the wire under the control of the first lifting device and grabs the wire through the control of the first driving device. The housing mechanism moves the shell toward the wire so that the shell is assembled on the wire. The first clamping piece is released and lowered away from the wire under the control of the first driving device and the first lifting device. The housing mechanism continues to move the shell toward the wire so that the shell contacts the fixture, and then releases the shell and resets it. The wire with the shell is moved toward other machines along with the conveying mechanism. The structure moves so that the wires can be stripped and welded in turn; in this way, through the design of each mechanism, the shell mechanism is used to grab and install the shell on the wire, and the auxiliary mechanism is set up to clamp and position the wire, which is conducive to the shell operation of the wire and eliminates the subsequent manual shell process. At the same time, the conveying mechanism is used to move it to each process for processing, thereby realizing the automated production of the wire, the shell and the head, improving the production efficiency of the product, the structural design is ingenious and reasonable, the processing time is short, and the production cost of the data cable is reduced, meeting the user's usage needs, with strong practicality and a wide range of applications.
[0063] The housing mechanism 50 includes a second clamping member 51, a second driving device 52 for controlling the second clamping member to perform a clamping action, a first rotating device 53 for controlling the rotation of the second clamping member, and a first displacement device 54 for controlling the second clamping member to move toward the conveying mechanism. The second clamping member 51 is located at the rear side of the first clamping member 71.
[0064] The second loading mechanism 40 has a loading channel 41, which is provided with a conveying channel (not shown in the figure) for conveying the shell and an adjustment component 15 for adjusting the direction of the shell. The conveying channel is located at the rear side of the shell mechanism. The adjustment component 15 includes an adjustment seat 151, a third rotating device (not shown in the figure) and a pushing device 152. The adjustment seat 151 is provided with a placement slot (not shown in the figure) for placing and positioning the shell. The front and rear ends of the placement slot both pass through the adjustment seat 151. The adjustment seat 151 is located between the loading channel 41 and the conveying channel. The third rotating device is driven and connected to the adjustment seat 151 to control the adjustment seat to rotate toward the loading channel or toward the conveying channel. The pushing device 152 is provided on the side of the adjustment seat 151 to push the shell on the placement slot to the conveying channel; preferably, the adjustment seat 151 is provided with a sensing unit (not shown in the figure) for identifying whether the shell is on the placement slot;
[0065] When in use, the shell enters the loading channel and enters the placement slot under the control of the second loading mechanism. When the sensing unit recognizes that the shell is in the placement slot and feeds back information, the third rotating device controls the adjustment seat to rotate toward the conveying channel, and the pushing device pushes the shell of the placement slot onto the conveying channel. The third rotating device controls the adjustment seat to rotate toward the second loading mechanism. Then, the second clamping member clamps the shell at the outlet of the conveying channel under the control of the second driving device. The first rotating device controls the second clamping member to rotate to rotate together with the shell, so that the shell and the wire are in a straight line, and the auxiliary mechanism pushes the wire Clamping and positioning, the first displacement device controls the second clamping member and the shell to move toward the wire and assemble the shell on the wire. After assembly, the second drive device controls the second clamping member to release the shell, the first displacement device controls the second clamping member to move away from the conveying mechanism, and the first rotation device controls the second clamping member to rotate and reset. In this way, the setting of the adjustment component is conducive to the correct direction and position of the second clamping member when clamping the shell, thereby reducing the rework problem caused by incorrect subsequent shell direction. At the same time, the setting of the sensing unit facilitates the rotation adjustment direction and push transfer operation of the shell on the adjustment seat, and has good usability.
[0066] In addition, the first feeding mechanism 20 is provided with a grabbing and rotating mechanism 21 for grabbing the wire and rotating the wire horizontally 180 degrees, the grabbing and rotating mechanism 21 is located above the conveying mechanism, and the grabbing and rotating mechanism 21 is connected to a second lifting device 22 for controlling the lifting and lowering of the grabbing and rotating mechanism, and the wire is U-shaped as the grabbing and rotating mechanism 21 is grasped and rotated, and the two ends of the wire are positioned on two adjacent clamps 33 on the conveying mechanism; preferably, there are two second clamping members 51 and the second driving device 52, and the two second clamping members 51 are arranged in a left-right spacing. The two second driving devices 52 are respectively driven and connected to the two second clamping members 51, and the second feeding mechanism 40 is provided with two and corresponds to the two second clamping members 51 arranged in a left-right spacing. Correspondingly, there are two first clamping members 71 and correspond to the two second clamping members 51 arranged in a left-right spacing. In this way, the setting of the grabbing and rotating mechanism can realize the automatic shelling and welding interface operations at both ends of the wire, further improving the production efficiency of the product and having good usability.
[0067] In addition, the machine 10 is provided with a shell adjustment mechanism 80 for grabbing the wire and adjusting the position of the shell. The shell adjustment mechanism 80 includes a first base 81 and a third clamping member 82, a fourth clamping member 83, a third driving device 84, a fourth driving device 85, a second displacement device 86, a third lifting device 87, and a fourth lifting device 88. The third clamping member 82 can be movably arranged on the first base 81 in a forward and backward manner. The fourth clamping member 83 is arranged on the first base 81 and is located at the third clamping member. Behind the first base 81, the third driving device 84 and the fourth driving device 85 are connected to the third clamping member 82 and the fourth clamping member 83 respectively. The second displacement device 86 is driven and connected to the third clamping member 82 to control the back and forth displacement of the third clamping member 82 on the first base 81. The third lifting device 87 is driven and connected to the third clamping member 82 to control the lifting and lowering of the third clamping member 82 on the first base 71. The fourth lifting device 88 is connected to the fourth clamping member 83 to control the lifting and lowering of the fourth clamping member 83 on the first base 81.
[0068] The third lifting device and the fourth lifting device respectively control the third clamping member and the fourth clamping member to rise and move away from the clamp. The third clamping member is controlled by the second displacement device to move forward to push the displacement adjustment of the shell on the wire. Then, the third lifting device and the fourth lifting device control the third clamping member and the fourth clamping member to descend toward the clamp and place the wire after the shell is adjusted on the clamp. The third lifting device and the fourth lifting device respectively control the third clamping member and the fourth clamping member to rise and move away from the clamp. In this way, the setting of the shell adjustment mechanism to adjust the position of the shell on the wire avoids the impact of the shell when the wire is stripped or the welding interface is welded, which is beneficial to the subsequent stripping and welding operations of the wire.
[0069] The stripping mechanism includes a first stripping device 11 for stripping the outer sheath of the wire and a second stripping device 12 for stripping the outer sheath of the core wire. The first stripping device 11 and the second stripping device 12 are arranged in a spaced manner along the conveying direction of the conveying mechanism and are located between the housing mechanism 50 and the welding mechanism 60. A wire straightening mechanism 14 for arranging the position of the core wire is provided between the first stripping device 11 and the second stripping device 12. The wire straightening mechanism 14 has a lower plate portion and a wire pressing device. The wire pressing device is located above the lower plate portion. The wire pressing device is provided with a wire pressing plate. The lower end of the wire pressing plate is provided with a wire groove for positioning the core wire. When the wire pressing plate is pressed on the lower plate portion under the control of the wire pressing device, the core wire is pressed and positioned on the corresponding wire groove.
[0070] Furthermore, the conveying mechanism includes a first conveying device 31 and a second conveying device 32 arranged in a left-right spacing manner. The first loading mechanism 20, the shell mechanism 50, the first peeling device 11 and the line straightening mechanism 14 are arranged in a left-right spacing manner on the rear side of the first conveying device 31. The auxiliary mechanism 70 is located between the first conveying device 31 and the shell mechanism 50. The second peeling device 12 and the welding mechanism 60 are arranged in a left-right spacing manner on the rear side of the second conveying device 32.
[0071] A distance adjustment mechanism 16 is also provided, and the distance adjustment mechanism 16 is used to adjust the distance between two adjacent wires or between the two ends of the wire. The distance adjustment mechanism 16 includes a second seat 161, a transfer device 162, a fifth clamping member 163, a movable seat 164, a fifth driving device 165, a fifth lifting device 166, a third displacement device (not shown in the figure) and a fourth displacement device 167. The transfer device 162 is used to transfer the wire after the distance is adjusted. The transfer device 162 is located between the first conveying device 31 and the second conveying device 32. The second seat 161 is located at the rear side of the transfer device 162. The movable seat 164 can be movable left and right. The third displacement device is provided on the second base 161, and is driven and connected to the movable base 164. Two fifth clamping members 163 are provided and are arranged on the movable base 164 in a left-right spacing pattern. The two fifth clamping members 163 are located above the transfer device 162. The fourth displacement device 167 is provided on the movable base 164, and is driven and connected to one of the fifth clamping members 163 to control the fifth clamping member 163 to move away from or closer to the other fifth clamping member 163. The fifth lifting device 166 is driven and connected to the movable base 164. Here, the first peeling device 11 is provided on the rear side of the transfer device 162 and is located on the side of the second base 161.
[0072] When in use, the two fifth clamping members respectively grab the wire of the first conveying device, and the fourth displacement device controls the corresponding fifth clamping member to move closer to the other fifth clamping member to adjust the distance between the two wires, or the distance between the two ends of the wire. The adjusted wire is placed and positioned on the transfer device; in this way, the distance adjustment mechanism is set to reduce the design length of the whole machine and the layout distance between each mechanism, which is conducive to the compact structural design of the whole machine.
[0073] Preferably, a straightening device 17 for straightening the core wire is further provided on the rear side of the transfer device 162. The straightening device 17 is located beside the first stripping device 11, which is beneficial to the subsequent wire arrangement and stripping operations of the core wire.
[0074] A wire transfer mechanism 90 is provided between the transfer device 163 and the second conveying device 32 to transfer the wire after the distance is adjusted to the clamp of the second conveying device 32. It should be noted that the shell adjustment mechanism 80 is provided on the wire transfer mechanism 90. The wire transfer mechanism 90 is used to control the shell adjustment mechanism 80 to move back and forth between the first conveying device 31 and the second conveying device 32, so that the shell on the wire is placed on the clamp of the second conveying device after the position is adjusted. The third clamping member 82 clamps the outside of the wire, and the fourth clamping member 83 clamps the core wire. Preferably, a card slot 89 for positioning the core wire is provided on the wire transfer mechanism 90, and the card slot 89 is provided on the fourth clamping member 83. There are several card slots 89 and they are arranged in sequence on the left and right. In this way, the card slot is set to position the core wire of the entire wire when it is moved to the clamp of the second conveying device, thereby avoiding deviation during the transfer of the core wire and ensuring the subsequent processing stability of the core wire.
[0075] The machine 10 is provided with a position recognition mechanism 13 for identifying whether the core wire position is correct. The position recognition mechanism 13 is located at the rear side of the conveying mechanism and between the first stripping device 11 and the second stripping device 12. The position recognition mechanism 13 includes a third base body 131 and an identification module 132, a sixth clamping member 133, a sixth driving device, a sixth lifting device 134, and a second rotating device 135 arranged on the third base body 131. The identification module 132 is used to identify the core wire position. The identification module is connected to the sixth lifting device. The sixth clamping member 133 is used to clamp and position the wire and is located at the rear side of the identification module 132. The sixth driving device is driven and connected to the sixth clamping member 133 to control the sixth clamping member 133 to clamp or release the wire. The sixth lifting device 134 is connected to the sixth clamping member 133 to control the sixth clamping member 133 to rise or fall. The second rotating device 135 is connected to the sixth clamping member 133. Preferably, the identification module 132 is a color recognition module.
[0076] During use, the wire with the outer sheath stripped is moved to the position identification mechanism under the control of the conveying mechanism, the core wire of the identification module is identified, the sixth clamping piece clamps the wire according to the feedback of the identification module, the clamp releases the wire, and the sixth lifting device controls the sixth clamping piece holding the wire to rise, and then the second rotating device controls the sixth clamping piece to rotate to interchange the positions of the core wires on both sides; in this way, the setting of the position identification mechanism utilizes the feedback of the identification module to rotate the wire of the sixth clamping piece to interchange the positions of the core wires on both sides to ensure the correct position of the core wire, avoiding the phenomenon of incorrect core wire position and joint welding position in subsequent welding process, which makes the data cable unusable, thereby ensuring the stable and consistent processing quality of the data cable.
[0077] The design focus of the utility model is that it mainly uses the design of various mechanisms to use the shell mechanism to grab and install the shell on the wire, and cooperates with the setting of the auxiliary mechanism to clamp and position the wire, which is conducive to the shell operation of the wire and eliminates the subsequent manual shell process. At the same time, the conveying mechanism is used to move it to each process for processing, thereby realizing the automated production of the wire, the shell, and the head, improving the production efficiency of the product, the structural design is ingenious and reasonable, the processing time is short, the production cost of the data cable is reduced, and the use needs of users are met. It is highly practical and has a wide range of applications.
[0078] Secondly, the setting of the grabbing and rotating mechanism can realize the automatic casing and welding interface operations at both ends of the wire, further improving the production efficiency of the product and improving the usability. At the same time, the setting of the shell adjustment mechanism can adjust the position of the shell on the wire, avoiding the impact of the shell on the wire stripping or welding interface, which is beneficial to the subsequent stripping and welding operations of the wire.
[0079] In addition, the setting of the card slot can position the core wire of the entire line when it is moved to the clamp of the second conveying device, avoiding the deviation of the core wire during the transfer process and ensuring the subsequent processing stability of the core wire. At the same time, the setting of the identification module and the rotation mechanism avoids the phenomenon of incorrect core wire position and joint welding position in the subsequent welding process, which makes the data cable unusable, ensuring the correct position of the core wire and thus ensuring the stable and consistent processing quality of the data cable.
[0080] The above description is merely a preferred embodiment of the present invention and does not limit the technical scope of the present invention. Therefore, any minor modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention are still within the scope of the technical solution of the present invention.
Claims
1. A wire sheath welding device, characterized in that: The invention comprises a machine table, a first feeding mechanism for conveying and cutting wires, a fixture for placing and positioning wires, a conveying mechanism for conveying the fixture, a second feeding mechanism for conveying a shell, a covering mechanism for grabbing the shell and covering the wires, a stripping mechanism for stripping the wires, a third feeding mechanism for conveying a joint, and a welding mechanism for welding the joint to the core wire; wherein: The first feeding mechanism, the conveying mechanism, the second feeding mechanism, the shelling mechanism, the peeling mechanism, the third feeding mechanism and the welding mechanism are all arranged on the machine platform. The first feeding mechanism, the shelling mechanism, the peeling mechanism and the welding mechanism are arranged in a spaced manner along the conveying direction of the conveying mechanism. The third feeding mechanism is arranged on one side of the welding mechanism. The second feeding mechanism is arranged on the side of the shelling mechanism. An auxiliary mechanism for assisting the shelling mechanism in performing the shelling action is provided between the shelling mechanism and the conveying mechanism. The auxiliary mechanism includes a first clamping member, a first driving device for controlling the first clamping member to perform a clamping action, and a first lifting device for controlling the lifting and lowering of the first clamping member.
2. The wire sheath welding device according to claim 1, characterized in that: The housing mechanism includes a second clamping member, a second driving device for controlling the second clamping member to perform a clamping action, a first rotating device for controlling the rotation of the second clamping member, and a first displacement device for controlling the second clamping member to move toward the conveying mechanism, wherein the second clamping member is located at the rear side of the first clamping member; The second feeding mechanism has a feeding channel, and the second clamping member is located at the front side of the feeding channel.
3. The wire sheath welding device according to claim 2, characterized in that: There are two of each of the second clamping members and the second driving device, and the two second clamping members are arranged with a left-right spacing. The two second driving devices are respectively driven and connected to the two second clamping members. There are two of the second feeding mechanisms and they are arranged with a left-right spacing corresponding to the two second clamping members. Correspondingly, there are two of the first clamping members and they are arranged with a left-right spacing corresponding to the two second clamping members.
4. The wire sheath welding device according to claim 1, characterized in that: The first feeding mechanism is provided with a grabbing and rotating mechanism for grabbing the wire and rotating the wire horizontally 180 degrees. The grabbing and rotating mechanism is located above the conveying mechanism. The grabbing and rotating mechanism is connected to a second lifting device for controlling the lifting and lowering of the grabbing and rotating mechanism. The wire is U-shaped as the grabbing and rotating mechanism grabs and rotates, and the two ends of the wire are positioned on two adjacent clamps on the conveying mechanism.
5. The wire sheath welding device according to claim 1, characterized in that: The machine is provided with a shell adjustment mechanism for grabbing the wire and adjusting the position of the shell, and the shell adjustment mechanism includes a first base body and a third clamping member, a fourth clamping member, a third driving device, a fourth driving device, a second displacement device, a third lifting device, and a fourth lifting device arranged on the first base body. The third clamping member can be movably arranged on the first base body forward and backward, and the fourth clamping member is arranged on the first base body and is located behind the third clamping member. The third driving device and the fourth driving device are respectively connected to the third clamping member and the fourth clamping member, and the second displacement device is driven and connected to the third clamping member to control the forward and backward displacement of the third clamping member on the first base body, and the third lifting device is driven and connected to the third clamping member to control the lifting and lowering of the third clamping member on the first base body, and the fourth lifting device is connected to the fourth clamping member to control the lifting and lowering of the fourth clamping member on the first base body.
6. The wire sheath welding device according to claim 1, characterized in that: The stripping mechanism includes a first stripping device for stripping the outer sheath of the wire material and a second stripping device for stripping the outer sheath of the core wire. The first stripping device and the second stripping device are arranged at intervals along the conveying direction of the conveying mechanism and are located between the casing mechanism and the welding mechanism. A wire aligning mechanism for arranging the position of the core wire is provided between the first stripping device and the second stripping device. In addition, the conveying mechanism includes a first conveying device and a second conveying device arranged in a left-right spacing manner. The first loading mechanism, the shell mechanism, the first peeling device and the line straightening mechanism are arranged in a left-right spacing manner on the rear side of the first conveying device. The auxiliary mechanism is located between the first conveying device and the shell mechanism. The second peeling device and the welding mechanism are arranged in a left-right spacing manner on the rear side of the second conveying device.
7. The wire sheath welding device according to claim 6, characterized in that: A distance adjustment mechanism is also provided, which is used to adjust the distance between two adjacent wires or between the two ends of the wires. The distance adjustment mechanism includes a second seat, a transfer device, a fifth clamping member, a movable seat, a fifth driving device, a fifth lifting device, a third displacement device and a fourth displacement device. The transfer device is used to transfer the wire after the distance is adjusted. The transfer device is located between the first conveying device and the second conveying device. The second seat is located on the rear side of the transfer device. The movable seat can be movably arranged on the second seat left and right. The third displacement device is driven and connected to the movable seat. Two fifth clamping members are provided and arranged on the movable seat with a left and right spacing. The two fifth clamping members are located above the transfer device. The fourth displacement device is provided on the movable seat. The fourth displacement device is driven and connected to one of the fifth clamping members to control the fifth clamping member to move away from or close to the other fifth clamping member. The fifth lifting device is driven and connected to the movable seat.
8. The wire sheath welding device according to claim 7, characterized in that: A wire material transfer mechanism is provided between the transfer device and the second conveying device to transfer the wire material after the distance is adjusted to the clamp of the second conveying device.
9. The wire sheath welding device according to claim 6, characterized in that: A position recognition mechanism for identifying whether the core wire position is correct is provided on the machine platform. The position recognition mechanism is located on the rear side of the second conveying device and on the side of the second stripping device. The position recognition mechanism includes a third base body and an recognition module, a sixth clamping member, a sixth driving device, a sixth lifting device, and a second rotating device arranged on the third base body. The recognition module is used to identify the core wire position. The sixth clamping member is used to clamp and position the wire. The sixth driving device is driven and connected to the sixth clamping member to control the sixth clamping member to clamp or release the wire. The sixth lifting device is connected to the sixth clamping member to control the sixth clamping member to rise or fall. The second rotating device is connected to the sixth clamping member.
10. The wire sheath welding device according to claim 1, characterized in that: The machine is provided with a conveying channel for conveying the shell and an adjustment component for adjusting the direction of the shell. The conveying channel is located at the rear side of the shell mechanism. The adjustment component includes an adjustment seat, a third rotating device and a pushing device. The adjustment seat is provided with a placement groove for placing and positioning the shell. The front end and the rear end of the placement groove both pass through the adjustment seat. The adjustment seat is located between the second loading mechanism and the conveying channel. The third rotating device is driven and connected to the adjustment seat to control the adjustment seat to rotate toward the second loading mechanism or toward the conveying channel. The pushing device is arranged on the side of the adjustment seat to push the shell on the placement groove to the conveying channel.
Citation Information
Cited By
Wire sleeve shell welding equipment
CN119050771A
Wire casing welding apparatus
CN119050771B