Cigarette box carton lacking detection device for cigarette packaging
By introducing a cigarette box centering mechanism into the photon cigarette box strip detection device, the problem of the cigarette box not centering is solved, and the accuracy of the detection data and the quality of the production are guaranteed.
Patent Information
- Application Number
- CN202422634122.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-30
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-10-30
AI Technical Summary
When the existing photon cigarette box is missing strips, the cigarette box is not centered on the detection conveyor belt due to insufficient mechanical movement or human factors, which exceeds the range of the detector array, affecting the accuracy of the detection data.
The smoke box centering mechanism is adopted, including a guide frame and displacement wheel, to ensure that the smoke box is centered on the detection and transmission mechanism, avoiding it exceeding the range of the detector array, and accurate detection is carried out in combination with photon detection technology.
It ensures the accuracy of the inspection data, improves the accuracy of the smoke box short strip detection, and ensures the production quality and corporate image.
Smart Images

Figure CN223253481U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cigarette packaging, in particular to a cigarette box strip missing detection device used for cigarette packaging. Background Art
[0002] In cigarette production, when cigarette rods are packed and packaged, the packing and packaging machine may not work properly when the cigarette rod production flow is large or the incoming material is insufficient, and cigarette rods are often missing in the box. In order to effectively identify cigarettes with missing rods, many cigarette factories are equipped with missing rod detection devices on the production line. Compared with traditional manual vision inspection, machine vision inspection and X-ray inspection, photon detection technology has the advantages of high efficiency, accuracy, safety and economy. It has broad application prospects in the field of cigarette box missing rod detection. However, there are still some problems that need to be paid attention to when performing photon cigarette box missing rod detection. The specific problems are as follows: Due to inadequate mechanical action or the influence of human factors, the cigarette box may not be centered on the detection conveyor belt. At this time, the cigarette box may exceed the range of the detector array, which directly affects the accuracy of the detection data; therefore, it is necessary to design a cigarette box missing rod detection device for cigarette packaging to solve the above-mentioned problems. Summary of the Invention
[0003] The purpose of this utility model is to provide a device for detecting missing strips in cigarette boxes for cigarette packaging. Utilizing a cigarette box centering mechanism, the device can center the cigarette box on the detection conveyor belt, preventing it from exceeding the range of the detector array and ensuring the accuracy of the detection data, thereby resolving the problems raised in the above-mentioned background technology. To achieve the above-mentioned purpose, the utility model adopts the following technical solutions:
[0004] A cigarette box missing strip detection device for cigarette packaging, comprising a detection conveying mechanism, a detection device main body and a cigarette box centering mechanism, the detection device main body comprising a photon tube fixedly mounted on one end of the top surface of the detection conveying mechanism and a photon detector fixedly mounted inside the detection conveying mechanism near the bottom of the photon tube, the outside of the photon detector being electrically connected to a photon counter, the photon detector being fixedly mounted between the two inner walls of a conveying frame through a mounting structure, a cigarette box centering mechanism being provided at one end of the detection conveying mechanism, the cigarette box centering mechanism comprising guide frames symmetrically distributed on both sides of the detection conveying mechanism, the guide frames being composed of a cross frame body close to the detection conveying mechanism and an oblique frame body fixedly connected to the end of the cross frame body away from the detection conveying mechanism, a plurality of groups of equidistantly distributed displacement wheels being movably mounted on the inner walls of the cross frame body and the oblique frame body.
[0005] As a preferred solution of the present invention, the photon tube includes a tube base and a light-emitting body, the light-emitting body is fixedly mounted on the bottom surface of the tube base, and the light-emitting body is electrically connected to a fixed power supply and a production control system.
[0006] As a preferred solution of the present invention, fixing seats are fixedly installed on both ends of the tube seat, and the fixing seats and the inner top surface of the fixed frame are fixedly connected by fixing screws.
[0007] As a preferred solution of the present invention, a detector array and a readout chip are fixedly installed in sequence from top to bottom inside the photon detector.
[0008] As a preferred solution of the present invention, mounting side frames are fixedly mounted on both sides of the photon counter, and mounting slots are provided through the interior of the mounting side frames.
[0009] As a preferred solution of the present invention, the mounting structure includes a U-shaped frame sleeved on the bottom surface of the photon detector, and both end surfaces of the U-shaped frame are provided with length-adjustable mounting seats.
[0010] As a preferred solution of the present invention, the length-adjustable mounting seat includes a solid tube fixedly mounted on the end face of the U-shaped frame, and the end of the solid tube away from the U-shaped frame is movably mounted with a movable seat through a telescopic rod, and a locking bolt is spirally mounted on the outer surface of the movable seat.
[0011] As a preferred solution of the present invention, the telescopic rod and the movable seat are slidably connected, and one end of the movable seat close to the inner wall of the conveyor frame is fixedly mounted with a rack mounting plate, and the rack mounting plate and the inner wall of the conveyor frame are fixedly connected by mounting screws.
[0012] As a preferred solution of the present invention, the detection and transmission mechanism includes a conveyor belt and transmission wheels movably installed at both ends of the conveyor belt. Several groups of evenly spaced partition seats are fixedly installed on the outer surface of the conveyor belt, and cigarette box slots are provided between adjacent two groups of the evenly spaced partition seats.
[0013] Compared with the prior art, the beneficial effects of the present invention are:
[0014] In order to address the problem that during the existing photon cigarette box missing strip detection, the cigarette box may be misaligned on the detection conveyor belt due to inadequate mechanical action or human factors, and the cigarette box may exceed the range of the detector array, thereby directly affecting the accuracy of the detection data, the utility model utilizes the cigarette box to pass through the inclined frame and the horizontal frame in sequence, and combines the displacement wheel on the inner wall to displace and center the cigarette box, ensuring that the cigarette box is centered on the detection conveyor mechanism, avoiding exceeding the range of the detector array, and ensuring the accuracy of the detection data, thereby solving the problems raised in the above-mentioned background technology. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following briefly introduces the drawings required for describing the embodiments.
[0016] Figure 1 This is the overall three-dimensional external structure diagram of the utility model;
[0017] Figure 2 This is a three-dimensional enlarged structural diagram of the centering mechanism of the cigarette box in the present utility model;
[0018] Figure 3 This is a three-dimensional enlarged structural diagram of the detection device main body in the utility model;
[0019] Figure 4 This is a three-dimensional perspective structural diagram of the photon detector in the present utility model;
[0020] Figure 5 This is a three-dimensional enlarged structural diagram of the installation structure in the utility model;
[0021] Figure 6 This is a three-dimensional enlarged structural diagram of the photon tube in this utility model.
[0022] In the figure: 1. Detection and transmission mechanism; 11. Conveyor belt; 111. Separator; 112. Cigarette box slot; 12. Transmission wheel; 2. Detection device body; 21. Photon tube; 211. Tube seat; 2111. Fixing seat; 2112. Fixing screw; 212. Light-emitting body; 22. Photon detector; 221. Detector array; 222. Readout chip; 23. Photon counter; 231. Mounting side frame; 232. Mounting notch; 24. Mounting structure; 241. U-shaped frame; 242. Length-adjustable mounting seat; 2421. Fixed cylinder; 2422. Telescopic rod; 2423. Live seat; 24231. Rack mounting plate; 24232. Mounting screw; 2424. Locking bolt; 3. Cigarette box centering mechanism; 31. Guide frame; 32. Horizontal frame; 33. Oblique frame; 34. Displacement wheel. DETAILED DESCRIPTION
[0023] The following will be combined with the accompanying drawings of the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts are within the scope of protection of the present invention.
[0024] In the description of the present invention, it should be noted that the terms "inside", "front", "back", "left", "right", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, or are the directions or positional relationships in which the product of the present invention is usually placed when in use. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as a limitation on the present invention.
[0025] It should also be noted that, in the description of this utility model, unless otherwise expressly specified or limited, the terms "disposed" and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal connections between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.
[0026] See also Figure 1-6 , the utility model provides a technical solution:
[0027] A cigarette box missing strip detection device for cigarette packaging, comprising a detection and transmission mechanism 1 and a detection device body 2.
[0028] Specifically, the detection and conveying mechanism 1 includes a conveyor belt 11 and a transmission wheel 12 movably installed at both ends of the conveyor belt 11. Several groups of equally spaced partition seats 111 are fixedly installed on the outer surface of the conveyor belt 11. A smoke box slot 112 is provided between two adjacent groups of the several groups of equally spaced partition seats 111. The detection device body 2 includes a photon tube 21 fixedly installed at one end of the top surface of the detection and conveying mechanism 1 and a photon detector 22 fixedly installed inside the detection and conveying mechanism 1 near the bottom of the photon tube 21. A detector array 221 and a readout chip 222 are fixedly installed inside the photon detector 22 from top to bottom. The outside of the photon detector 22 is electrically connected to a photon counter 23. A smoke box centering mechanism 3 is provided at one end of the detection and conveying mechanism 1. The smoke box centering mechanism 3 includes guide frames 31 symmetrically distributed on both sides of the detection and conveying mechanism 1. The guide frame 31 is composed of a horizontal frame body 32 close to the detection and conveying mechanism 1 and an inclined frame body 33 fixedly connected to the horizontal frame body 32 at one end away from the detection and conveying mechanism 1. The inner walls of the frame 32 and the inclined frame 33 are movably mounted with a plurality of equally spaced displacement wheels 34. During the inspection operation, the cigarette boxes on the conveyor belt of the previous packaging step are continuously moved toward the inspection conveyor mechanism 1, and pass through the inclined frame 33 and the cross frame 32 in turn. The cigarette boxes are displaced and centered in combination with the displacement wheels 34 on the inner wall to ensure that the cigarette boxes are centered on the inspection conveyor mechanism 1, avoid exceeding the range of the detector array, and ensure the accuracy of the inspection data. Finally, the cigarette boxes that need to be packaged and inspected enter the top surface of the cigarette box slot 112 in turn, and successively pass through the top surface of the photon detector 22 under the action of the conveyor belt 11. At the same time, when passing through the top surface of the photon detector 22, the photons emitted by the photon tube 21 have the attenuation characteristic when penetrating an object. The intensity of the photons after penetrating the cigarette box is detected by the photon detector 22 to determine whether there are any missing cigarettes inside the cigarette box. At the same time, the photon counter 23 displays the inspection data intuitively, which facilitates and timely handles the problem of missing cigarette boxes, ensures the overall product quality, and is beneficial to the corporate image of the cigarette factory.
[0029] Preferably, the photon tube 21 includes a tube base 211 and a light-emitting body 212. The light-emitting body 212 is fixedly mounted on the bottom surface of the tube base 211, and the light-emitting body 212 is electrically connected to a fixed power supply and a production control system. A fixing base 2111 is fixedly mounted on both ends of the tube base 211. The fixing base 2111 is fixedly connected to the inner top surface of the fixed frame by fixing screws 2112. A mounting side frame 231 is fixedly mounted on both sides of the photon counter 23. The mounting side frame 231 has a mounting slot 232 extending therethrough. During installation, the fixing base 2111 at both ends of the tube base 211 can be fixedly connected to the inner top surface of the fixed frame by fixing screws 2112, and the mounting side frames 231 on both sides of the photon counter 23 are fixedly connected to the side surface of the transmission frame by screws, thereby achieving fixed installation of the light-emitting body 212 and the photon counter 23.
[0030] Preferably, the photon detector 22 is fixedly mounted between the two inner walls of the conveyor frame by a mounting structure 24. The mounting structure 24 includes a U-shaped frame 241 that is mounted on the bottom surface of the photon detector 22. Both end surfaces of the U-shaped frame 241 are provided with length-adjustable mounting seats 242. The mounting structure 24 can be used to fix the photon detector 22 between the two inner walls of the conveyor frame, and the photon detector 22 is located directly below the bottom of the photon tube 21, which can make photon detection more accurate.
[0031] Preferably, the length-adjustable mounting base 242 includes a fixed cylinder 2421 fixedly mounted on the end surface of the U-shaped frame 241, and the end of the fixed cylinder 2421 away from the U-shaped frame 241 is movably mounted with a movable seat 2423 through a telescopic rod 2422. A locking bolt 2424 is spirally mounted on the outer surface of the movable seat 2423. The telescopic rod 2422 and the movable seat 2423 are slidably connected. The end of the movable seat 2423 close to the inner wall of the conveyor frame is fixedly mounted with a rack mounting plate 24231, and the rack mounting plate 24231 and the inner wall of the conveyor frame are fixedly connected by mounting screws 24232. The U-shaped frame 241 is provided to enable the photon detector to The detector 22 is installed firmly. At the same time, the length-adjustable mounting base 242 can be adjusted according to the distance between the two inner walls of the conveyor rack and then installed. During the adjustment process, the movable seat 2423 is slid away from or close to the fixed cylinder 2421, so that the telescopic rod 2422 is extended and retracted accordingly. After the adjustment is completed, the locking bolt 2424 is rotated to position the movable seat 2423. At the same time, the rack mounting plate 24231 and the inner wall of the conveyor rack are fixedly connected by the mounting screws 24232. In this way, the adjustable installation is achieved, so that the photon detector 22 is suitable for packaging conveyor racks of different widths and sizes, and is highly practical.
[0032] In summary, the present invention can utilize the smoke box centering mechanism to enable the smoke box to be centered on the detection conveyor belt, thereby avoiding exceeding the range of the detector array and ensuring the accuracy of the detection data.
Claims
1. A cigarette box missing strip detection device for cigarette packaging, comprising a detection and conveying mechanism (1), a detection device body (2) and a cigarette box centering mechanism (3), characterized in that: The detection device body (2) includes a photon tube (21) fixedly mounted on one end of the top surface of the detection transmission mechanism (1) and a photon detector (22) fixedly mounted inside the detection transmission mechanism (1) near the bottom of the photon tube (21); the outside of the photon detector (22) is electrically connected to a photon counter (23); the photon detector (22) is fixedly mounted between two inner walls of the transmission frame through a mounting structure (24); a smoke box centering mechanism (3) is provided at one end of the detection transmission mechanism (1); the smoke box centering mechanism (3) includes guide frames (31) symmetrically distributed on both sides of the detection transmission mechanism (1); the guide frames (31) are composed of a cross frame (32) close to the detection transmission mechanism (1) and an oblique frame (33) fixedly connected to one end of the cross frame (32) away from the detection transmission mechanism (1); and a plurality of groups of equally spaced displacement wheels (34) are movably mounted on the inner walls of the cross frame (32) and the oblique frame (33).
2. The cigarette box missing strip detection device for cigarette packaging according to claim 1, characterized in that: The photon tube (21) comprises a tube base (211) and a luminous body (212). The luminous body (212) is fixedly mounted on the bottom surface of the tube base (211). The luminous body (212) is electrically connected to a fixed power supply and a production control system.
3. The device for detecting missing strips in a cigarette box according to claim 2, characterized in that: Both ends of the tube seat (211) are fixedly mounted with fixing seats (2111), and the fixing seats (2111) and the inner top surface of the fixed frame are fixedly connected via fixing screws (2112).
4. The device for detecting missing strips in a cigarette box according to claim 1, wherein: A detector array (221) and a readout chip (222) are fixedly mounted in sequence from top to bottom inside the photon detector (22).
5. The device for detecting missing strips in a cigarette box according to claim 1, characterized in that: Mounting side frames (231) are fixedly mounted on both sides of the photon counter (23), and mounting notches (232) are provided through the interior of the mounting side frames (231).
6. The device for detecting missing strips in a cigarette box according to claim 1, characterized in that: The mounting structure (24) comprises a U-shaped frame (241) sleeved on the bottom surface of the photon detector (22), and both end surfaces of the U-shaped frame (241) are provided with length-adjustable mounting seats (242).
7. The device for detecting missing strips in a cigarette box according to claim 6, characterized in that: The length-adjustable mounting seat (242) includes a fixed tube (2421) fixedly mounted on the end surface of the U-shaped frame (241); an end of the fixed tube (2421) away from the U-shaped frame (241) is movably mounted with a movable seat (2423) via a telescopic rod (2422); and a locking bolt (2424) is spirally mounted on the outer surface of the movable seat (2423).
8. The device for detecting missing strips in a cigarette box according to claim 7, characterized in that: The telescopic rod (2422) and the movable seat (2423) are slidably connected, and one end of the movable seat (2423) close to the inner wall of the conveying frame is fixedly installed on the frame mounting plate (24231), and the frame mounting plate (24231) and the inner wall of the conveying frame are fixedly connected by mounting screws (24232).
9. The device for detecting missing strips in a cigarette box according to claim 1, characterized in that: The detection and conveying mechanism (1) comprises a conveyor belt (11) and transmission wheels (12) movably mounted at both ends of the conveyor belt (11); a plurality of groups of equally spaced partition seats (111) are fixedly mounted on the outer surface of the conveyor belt (11); and a cigarette box slot (112) is provided between two adjacent groups of the plurality of equally spaced partition seats (111).