Automatic forming control equipment for quartz crucible

Abstract

The utility model provides automatic forming control equipment for a quartz crucible, which comprises a forming scraper assembly, a forming rotating mechanism, a forming translation mechanism and a forming lifting mechanism, the forming scraping plate assembly is used for scraping materials in the mold, so that the materials are stacked on the mold; the forming rotating mechanism is used for enabling the forming scraper assembly to rotate around a preset original point; the forming translation mechanism is used for enabling the forming scraper assembly to get close to or away from a preset position for bearing materials to be scraped; the forming lifting mechanism is used for enabling the forming scraping plate assembly to ascend or descend relative to the preset position for bearing the to-be-scraped materials; and the forming rotating mechanism, the forming translation mechanism and the forming lifting mechanism are matched together to enable the forming scraping plate assembly to move relative to the preset position for bearing the to-be-scraped materials. The automatic forming device can adapt to the processing requirements of the quartz crucible and perform automatic forming processing.

Description

Technical Field

[0001] The utility model belongs to the fields of photovoltaics and semiconductors, and in particular relates to automatic forming control equipment for a quartz crucible. Background Art

[0002] Quartz crucible is a sub-product of quartz glass products. It is made of high-purity quartz sand through mold shaping and high-temperature production using the electric arc method. It has the characteristics of high temperature resistance, long service life, and high purity. Quartz crucible is mainly used as an auxiliary consumable for drawing high-purity single crystal silicon rods for semiconductors. It is a key disposable consumable for holding molten silicon liquid during the drawing process of single crystal silicon rods. According to the downstream application scenarios of single crystal silicon rods, quartz crucibles can be divided into quartz crucibles for semiconductor single crystal silicon growth (semiconductor quartz crucibles and photovoltaic single crystal silicon growth quartz crucibles). In recent years, with the vigorous development of the photovoltaic and semiconductor industries, the demand for quartz crucibles has also increased year by year, and at the same time, higher requirements have been placed on the quality of quartz crucibles and their production processes.

[0003] Quartz crucibles need to be stacked with different qualities of quartz sand in each layer under high temperature. The quality of the added quartz sand also varies. The location and stacking method of the added quartz sand will also vary due to the different shapes of the inner wall and bottom of the quartz crucible. Due to this complex process requirement, the existing quartz crucible production method on the market is generally purely manual.

[0004] Workers work continuously and with high concentration in a high-temperature environment to prevent processing errors, environmental impurities and other problems. For example, if impurities fall into the crucible during processing or the thickness is uneven during the stacking process, the entire quartz crucible will become waste. The current market price of quartz sand is expensive, and the scrap rate increases, which in turn increases the cost of the entire quartz crucible and cannot meet the market's positioning requirements for quartz crucibles.

[0005] How to replace manual labor in the quartz crucible manufacturing process is one of the important problems to be solved to improve the automation level of the entire quartz crucible manufacturing process.

[0006] It can automatically stack quartz sand and shape quartz crucibles in a high-temperature environment. It can adapt to the processing of quartz sand of different qualities in each stacking layer without contamination. It can adapt to the processing requirements of different shapes in different positions such as the side wall and inner bottom of the quartz crucible, and after adaptive processing, it can also improve the qualified rate of the finished products. Therefore, how to maintain the stable operation of the machine during the adaptive process is also one of the important problems to be solved. Utility Model Content

[0007] In view of this, the present invention aims to provide a quartz crucible automatic shaping control device to solve at least one of the above problems.

[0008] In order to achieve the above-mentioned purpose, the technical solution created by the utility model is implemented as follows:

[0009] Quartz crucible automatic forming control equipment, which includes a forming scraper assembly, a forming rotation mechanism, a forming translation mechanism and a forming lifting mechanism;

[0010] The forming scraper assembly is used to scrape the material in the mold so that the material accumulates on the mold;

[0011] A forming rotation mechanism, used for rotating the forming scraper assembly at a preset origin;

[0012] The forming translation mechanism is used to move the forming scraper assembly closer to or farther from the preset position for carrying the material to be scraped;

[0013] The forming lifting mechanism is used to raise or lower the forming scraper assembly relative to the preset position of the material to be scraped;

[0014] The forming rotation mechanism, the forming translation mechanism and the forming lifting mechanism cooperate with each other to make the forming scraper assembly move relative to the preset position of the material to be scraped.

[0015] Furthermore, it includes a plurality of formed scraper assemblies, which are connected at the same formed connection point and rotated by the same formed rotating mechanism.

[0016] Furthermore, each scraper assembly includes a formed scraper vertical portion and a formed scraper horizontal portion, wherein the formed scraper vertical portion and the formed scraper horizontal portion form an "L"-shaped scraper body, wherein the connection point between the formed scraper vertical portion and the formed scraper horizontal portion is a forming end point, and the end point of the formed scraper horizontal portion away from the formed scraper vertical portion is a forming starting point, and the height of the forming starting point from the horizontal plane gradually increases to the forming end point;

[0017] The scraper assembly also includes a formed scraper side scraper portion, which is installed on the side of the "L"-shaped scraper body. The working surface of the formed scraper side scraper portion cooperates with the side wall of the mold that carries the material to be scraped, and the working surface of the "L"-shaped scraper body cooperates with the inner bottom of the mold that carries the material to be scraped.

[0018] Furthermore, the molding and rotating mechanism includes a molding and rotating base, a molding and rotating turntable bearing with external teeth;

[0019] The molded rotating turntable bearing with external teeth has an outer ring with a circle of meshing teeth, and the inner ring is fixed to the molded rotating base. The molded rotating base is also fixed with a molded rotating gear, and the molded rotating gear is meshed with the molded rotating turntable bearing with external teeth. The molded rotating servo motor provides rotational force for the molded rotating gear.

[0020] A forming rotary positioning pin is also provided on the forming rotary base. The forming scraper assembly is fixed on the forming rotary table. A forming rotary positioning hole is opened on the forming rotary table. The forming rotary positioning pin is lifted and lowered by the forming rotary positioning motor and is plugged and pulled into the forming rotary positioning hole.

[0021] The molding rotary table is fixed on the outer ring of the molding rotary table bearing with external teeth;

[0022] The forming rotation mechanism is connected to the forming translation mechanism, and the forming translation mechanism is connected to the forming lifting mechanism, so that the forming lifting mechanism drives the forming translation mechanism to rise and fall, and the forming translation mechanism drives the forming rotation mechanism to translate; or,

[0023] The forming rotating mechanism is connected to the forming lifting mechanism, and the forming lifting mechanism is connected to the forming translation mechanism, so that the forming translation mechanism drives the forming lifting mechanism to translate, and the forming lifting mechanism drives the forming rotating mechanism to move up and down.

[0024] Furthermore, the forming translation mechanism includes a forming translation base and a forming translation servo electric cylinder, a forming translation guide rail is provided on the forming translation base, a forming translation guide wheel is slidably matched with the forming translation guide rail, and the forming translation servo electric cylinder is installed on the forming translation base;

[0025] The forming translation guide wheel is installed on the forming rotation mechanism, the output end of the forming translation servo electric cylinder is connected to the forming rotation mechanism and provides the forming rotation mechanism with power to move along the forming translation guide rail, the forming translation base is fixed on the forming lifting mechanism, and the forming lifting mechanism provides lifting power for the forming translation mechanism; or,

[0026] The forming translation guide wheel is installed on the forming lifting mechanism, the output end of the forming translation servo electric cylinder is connected to the forming lifting mechanism and provides the forming lifting mechanism with power to move along the forming translation guide rail, and the forming rotating mechanism is installed on the forming lifting mechanism, and the forming lifting mechanism provides lifting power for the forming rotating mechanism.

[0027] Furthermore, the molded translation guide rail is a dust-proof V-shaped rail; the molded translation guide wheel is a dust-proof V-shaped roller.

[0028] Furthermore, the molding lifting mechanism includes a molding lifting servo electric cylinder, which is fixed on the molding lifting frame. The output end of the molding lifting servo electric cylinder provides lifting power for the molding lifting base. The molding lifting base is equipped with a molding lifting guide shaft, and the molding lifting frame is equipped with a molding lifting guide wheel. The molding lifting guide wheel is slidably connected to the molding lifting guide shaft.

[0029] The movable end of the forming lifting guide shaft on the forming lifting base is connected to the forming translation mechanism, the forming translation mechanism includes a forming translation base, the forming rotation mechanism is installed on the forming translation base, the forming translation mechanism provides translational force for the forming rotation mechanism, the forming rotation mechanism is connected to a scraper assembly, a forming lifting positioning hole is opened on the forming translation base, and a forming lifting positioning pin is also installed on the forming elevator, and the forming lifting positioning pin is plugged and pulled into and out of the forming lifting positioning hole by the lifting and lowering of the forming translation mechanism;

[0030] Or, the movable end of the forming lifting guide shaft on the forming lifting base is connected to the forming rotating mechanism, the forming rotating mechanism is equipped with a scraper assembly, the forming rotating mechanism includes a forming rotating base, the forming rotating base is provided with a forming lifting positioning hole, and a forming lifting positioning pin is also installed on the forming elevator. The forming lifting positioning pin is plugged in and out of the forming lifting positioning hole through the lifting and lowering of the forming rotating mechanism, and the forming lifting mechanism is installed on the forming translation mechanism and provides translational force for the forming lifting mechanism.

[0031] Furthermore, it also includes a forming lifting guide cage installed on the upper part of the forming lifting frame, the forming lifting guide wheel is fixed in the forming lifting guide cage, the forming lifting base is arranged at the lower part of the forming lifting frame, the forming lifting servo electric cylinder is installed in the forming lifting guide cage, and the forming translation mechanism or the forming rotation mechanism is connected above the forming lifting guide cage;

[0032] The molding lift positioning pins are installed on both sides of the molding lift guide cage.

[0033] Furthermore, a forming lifting chain for storing wires used by the forming lifting mechanism is provided in the forming lifting frame. One end of the forming lifting chain is connected to a fixed position of the forming lifting servo electric cylinder, and the other end is connected to the forming lifting base.

[0034] Furthermore, the molding lifting mechanism, molding rotating mechanism, and molding translation mechanism are all enclosed inside the molding shell, and a molding operation interface for viewing and operating the equipment operation status is installed outside the molding shell.

[0035] Compared with the prior art, the automatic forming control device for quartz crucibles created by the present invention has the following advantages:

[0036] (1) The automatic forming control device described in the present invention, through the cooperation of the forming scraper assembly and the power mechanism that provides multi-dimensional movement, can adapt to different mold forms, positions and quartz crucible processing requirements, and can meet the requirements of mechanical automatic scraping of the quartz sand in the mold and accumulation of it on the inner wall of the mold, and finally form a quartz crucible prototype, thereby achieving the purpose of automated processing of quartz crucibles.

[0037] (2) Setting up multiple forming scraper assemblies can meet the need to stack multiple layers of quartz sand of different qualities during the production process of quartz crucibles. Each time a layer of quartz sand (quartz sand of different qualities) is stacked, a forming scraper assembly is automatically replaced mechanically to prevent the current quartz sand from being contaminated by quartz sand of other qualities.

[0038] (3) The structure of the scraper assembly can meet the requirements of the quartz crucible mold shape, and can scrape the inner wall and the bottom of the mold during the automatic scraping process, without causing unnecessary waste to accumulate at the bottom of the mold.

[0039] (4) The structure of the forming rotating mechanism adopts a structural design that has a faster rotation speed but a stable position after rotation to meet the requirements of the scraper assembly during replacement and operation. The replacement needs to be fast and the position needs to be accurate. The scraper assembly that is currently working needs to be stable during operation, so as to further ensure the scraping quality and improve the qualified rate of quartz crucible production.

[0040] (5) The structure of the forming translation mechanism is stable and dust-proof, which ensures the translational movement of the scraper assembly, making the scraper assembly more free and not causing pollution to the quartz crucible.

[0041] (6) The structural design of the finished lifting assembly mainly achieves smooth lifting and after the scraper assembly is adjusted to a good position, the scraper assembly can maintain a stable position in the direction of lifting displacement, thereby improving the scraping stability of the scraper assembly during the processing of the quartz crucible and improving the production quality.

[0042] (7) The moving structure is wrapped in the molded shell to further ensure the cleanliness of the quartz crucible during processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0043] The accompanying drawings, which constitute part of the present invention, are intended to provide a further understanding of the present invention. The exemplary embodiments and descriptions of the present invention are intended to explain the present invention and do not constitute an improper limitation of the present invention. In the accompanying drawings:

[0044] Figure 1 This is a schematic diagram of the cooperation between the automatic forming control device for quartz crucible and the mold of the quartz crucible melting furnace described in an embodiment of the present invention;

[0045] Figure 2 This is a schematic structural diagram of the automatic forming control device for a quartz crucible according to an embodiment of the present invention;

[0046] Figure 3 This is a schematic diagram of the coordinated installation of the scraper assembly, the forming lifting mechanism, and the forming translation mechanism according to an embodiment of the present invention;

[0047] Figure 4 This is a schematic diagram of the structure of the molding lifting mechanism described in the embodiment of the present utility model;

[0048] Figure 5 This is a schematic diagram of the cooperation between the forming lifting guide shaft and the forming lifting guide wheel according to an embodiment of the present utility model;

[0049] Figure 6 This is a schematic diagram of the cooperation between the forming rotation mechanism and the forming translation mechanism described in the embodiment of the present utility model;

[0050] Figure 7 This is a schematic diagram of the forming translation mechanism described in an embodiment of the present utility model;

[0051] Figure 8 This is a schematic structural diagram of the scraper assembly described in an embodiment of the present utility model.

[0052] Description of reference numerals:

[0053] 1. Quartz crucible melting furnace mold; 4. Quartz crucible automatic forming control equipment; 41. Forming scraper assembly; 411. Forming scraper vertical portion; 412. Forming scraper horizontal portion; 413. Forming scraper side scraper; 42. Forming power distribution cabinet; 421. Forming operation interface; 422. Forming control equipment exterior panel; 423. Forming mounting seat; 43. Forming rotation mechanism; 431. Forming rotation base; 432. Forming rotary turntable bearing with external gear; 433. Forming rotary positioning pin; 434. Forming rotary gear; 435. Forming rotary servo motor; 436 , forming rotary table; 437, forming rotation positioning hole; 44, forming translation mechanism; 441, forming translation base; 4411, forming lifting positioning hole; 442, forming translation guide wheel; 443, forming translation servo electric cylinder; 444, forming translation guide rail; 45, forming lifting mechanism; 451, forming lifting servo electric cylinder; 452, forming lifting guide shaft; 453, forming lifting frame; 454, forming lifting base; 455, forming lifting guide cage; 456, forming lifting positioning pin; 457, forming lifting guide wheel; 458, forming lifting drag chain. DETAILED DESCRIPTION

[0054] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features in the embodiments can be combined with each other.

[0055] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first", "second" and the like are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, features defined as "first", "second" and the like may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "multiple" means two or more.

[0056] In the description of the present invention, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to internal communication between two components. A person skilled in the art will be able to understand the specific meanings of the above terms in the present invention based on specific circumstances.

[0057] The present invention will be described in detail below with reference to the accompanying drawings and in combination with embodiments.

[0058] like Figure 1 As shown, the quartz crucible automatic forming control device 4 cooperates with the quartz crucible melting furnace mold 1 (hereinafter referred to as the mold) to produce and finally form a preliminary quartz crucible.

[0059] like Figure 2 As shown, the quartz crucible automatic forming control device 4 includes a forming scraper assembly 41, a forming rotation mechanism 43, a forming translation mechanism 44 and a forming lifting mechanism 45;

[0060] like Figure 8 As shown, the forming scraper assembly 41 is used to scrape the material in the mold so that the material accumulates on the mold; according to the various quality requirements of quartz sand, multiple forming scraper assemblies 41 are set, and each forming scraper corresponds to a quality of quartz sand. The multiple forming scraper assemblies 41 can each have an independent motion mechanism, but in order to save space to the maximum extent and operate more accurately, the multiple forming scraper assemblies 41 can be connected at the same forming connection point and rotated by the same forming rotation mechanism 43.

[0061] The scraper assembly includes a formed scraper vertical portion 411 and a formed scraper horizontal portion 412, wherein the formed scraper vertical portion 411 and the formed scraper horizontal portion 412 form an "L"-shaped scraper body. The connection point of the formed scraper vertical portion 411 and the formed scraper horizontal portion 412 is the forming end point, and the end point of the formed scraper horizontal portion 412 away from the formed scraper vertical portion 411 is the forming starting point. The height of the forming starting point from the horizontal plane gradually increases to the forming end point.

[0062] The scraper assembly also includes a formed scraper side scraper portion 413, which is installed on the side of the "L"-shaped scraper body. The working surface of the formed scraper side scraper portion 413 cooperates with the side wall of the mold that carries the material to be scraped, and the working surface of the "L"-shaped scraper body cooperates with the inner bottom of the mold that carries the material to be scraped.

[0063] The scraper side scraper portion 413 can act on the inner wall of the mold, and the L-shaped scraper body can act on the inner bottom of the mold. The scraper assembly can then satisfy the action relationship on the entire mold, meeting the requirements of automatic processing of quartz crucibles.

[0064] The forming rotation mechanism 43 is used for rotating the forming scraper assembly 41 about a preset origin;

[0065] The shaping translation mechanism 44 is used to move the shaping scraper assembly 41 closer to or farther from a preset position for carrying the material to be scraped;

[0066] The forming lifting mechanism 45 is used to raise or lower the forming scraper assembly 41 relative to the preset position of the material to be scraped;

[0067] The forming rotation mechanism 43 , the forming translation mechanism 44 and the forming lifting mechanism 45 cooperate with each other to cause the forming scraper assembly 41 to move relative to a preset position for carrying the material to be scraped.

[0068] Therefore, there are many options for how to connect and install the forming rotation mechanism 43, the forming translation mechanism 44, and the forming lifting mechanism 45, as long as the scraper assembly can be moved away from or close to the mold, the scraper assembly can be replaced, and the inner wall or inner bottom of the mold can be acted on. The following describes the preferred structures of the three mechanisms respectively, and further describes the preferred connection method.

[0069] like Figure 6 As shown, the molding rotating mechanism 43 can be provided with rotational power by a gear meshing mode or by a synchronous belt driven rotation mode. The present patent preferably adopts a gear meshing mode, specifically including a molding rotating base 431 and a molding rotating turntable bearing 432 with external teeth.

[0070] The molded rotating turntable bearing 432 with external teeth has a circle of meshing teeth on its outer ring and an inner ring fixed to the molded rotating base 431. A molded rotating gear 434 is also fixed to the molded rotating base 431. The molded rotating gear 434 meshes with the molded rotating turntable bearing 432. The molded rotating servo motor 435 provides rotational force for the molded rotating gear 434.

[0071] A forming rotation positioning pin 433 is also provided on the forming rotation base 431. The forming scraper assembly 41 is fixed on the forming rotation table 436. A forming rotation positioning hole 437 is opened on the forming rotation table 436. The forming rotation positioning pin 433 is lifted and lowered by the forming rotation positioning motor and is plugged into and pulled out of the forming rotation positioning hole 437.

[0072] The molding rotary table 436 is fixed on the outer ring of the molding rotary table bearing 432 with external teeth;

[0073] The forming rotation mechanism 43 is connected to the forming translation mechanism 44, and the forming translation mechanism 44 is connected to the forming lifting mechanism 45, so that the forming lifting mechanism 45 drives the forming translation mechanism 44 to move up and down, and the forming translation mechanism 44 drives the forming rotation mechanism 43 to move in translation; or,

[0074] The molding rotating mechanism 43 is connected to the molding lifting mechanism 45 , and the molding lifting mechanism 45 is connected to the molding translation mechanism 44 , so that the molding translation mechanism 44 drives the molding lifting mechanism 45 to translate, and the molding lifting mechanism 45 drives the molding rotating mechanism 43 to move up and down.

[0075] like Figure 3 、 6 As shown in , 7, the forming translation mechanism 44, as long as the scraper assembly can be translated or away from the mold, then the guide rail type translation and the belt type translation are both acceptable. There are various structural forms on the market. The preferred structure of this patent includes a forming translation base 441 and a forming translation servo cylinder 443. A forming translation guide rail 444 is provided on the forming translation base 441, and a forming translation guide wheel 442 is slidably matched with the forming translation guide rail 444. The forming translation servo cylinder 443 is installed on the forming translation base 441;

[0076] The forming translation guide wheel 442 is installed on the forming rotation mechanism 43, the output end of the forming translation servo cylinder 443 is connected to the forming rotation mechanism 43 and provides the forming rotation mechanism 43 with power to move along the forming translation guide rail 444, the forming translation base 441 is fixed on the forming lifting mechanism 45, and the forming lifting mechanism 45 provides lifting power for the forming translation mechanism 44; or,

[0077] The forming translation guide wheel 442 is installed on the forming lifting mechanism 45, the output end of the forming translation servo electric cylinder 443 is connected to the forming lifting mechanism 45 and provides the forming lifting mechanism 45 with power to move along the forming translation guide rail 444, and the forming rotating mechanism 43 is installed on the forming lifting mechanism 45, and the forming lifting mechanism 45 provides lifting power for the forming rotating mechanism 43.

[0078] The shaped translation guide rail 444 is a dustproof V-shaped rail; the shaped translation guide wheel 442 is a dustproof V-shaped roller.

[0079] like Figure 4-5 As shown, the molding lifting mechanism 45 can make the scraper assembly leave the mold or enter the mold for processing. Therefore, the lifting mechanism has various forms such as rails, belts, and gears. There are many options on the market, but the preferred mechanism of this patent is more stable, which includes a molding lifting servo electric cylinder 451. The molding lifting servo electric cylinder 451 is fixed on the molding lifting frame 453. The output end of the molding lifting servo electric cylinder 451 provides lifting power for the molding lifting base 454. The molding lifting base 454 is equipped with a molding lifting guide shaft 452. The molding lifting frame 453 is equipped with a molding lifting guide wheel 457. The molding lifting guide wheel 457 is slidably connected to the molding lifting guide shaft 452.

[0080] The movable end of the molding lifting guide shaft 452 on the molding lifting base 454 is connected to the molding translation mechanism 44. The molding translation mechanism 44 includes a molding translation base 441. The molding rotation mechanism 43 is installed on the molding translation base 441. The molding translation mechanism 44 provides translational force for the molding rotation mechanism 43. The molding rotation mechanism 43 is connected to a scraper assembly. The molding translation base 441 is provided with a molding lifting positioning hole 4411. A molding lifting positioning pin 456 is also installed on the molding elevator. The molding lifting positioning pin 456 is plugged into and pulled out of the molding lifting positioning hole 4411 by the lifting and lowering of the molding translation mechanism 44.

[0081] Or, the movable end of the forming lifting guide shaft 452 on the forming lifting base 454 is connected to the forming rotating mechanism 43, and a scraper assembly is installed on the forming rotating mechanism 43. The forming rotating mechanism 43 includes a forming rotating base 431, and a forming lifting positioning hole 4411 is opened on the forming rotating base 431. A forming lifting positioning pin 456 is also installed on the forming elevator. The forming lifting positioning pin 456 is plugged in and out of the forming lifting positioning hole 4411 through the lifting and lowering of the forming rotating mechanism 43. A forming lifting mechanism 45 is installed on the forming translation mechanism 44 and provides translational force for the forming lifting mechanism 45.

[0082] The molding lift guide cage 455 is mounted on the upper portion of the molding lift frame 453. The molding lift guide wheel 457 is fixed in the molding lift guide cage 455. The molding lift base 454 is disposed at the lower portion of the molding lift frame 453. The molding lift servo electric cylinder 451 is mounted in the molding lift guide cage 455. The molding translation mechanism 44 or the molding rotation mechanism 43 is connected above the molding lift guide cage 455.

[0083] The molding lift positioning pins 456 are installed on both sides of the molding lift guide cage 455 .

[0084] The forming lifting frame 453 is also provided with a forming lifting chain for storing the wires used by the forming lifting mechanism 45 . One end of the forming lifting chain is connected to the fixed position of the forming lifting servo cylinder 451 , and the other end is connected to the forming lifting base 454 .

[0085] The aforementioned molding lifting mechanism 45 , molding rotating mechanism 43 , and molding translation mechanism 44 are all enclosed within the molding shell, and a molding operation interface 421 for viewing and operating the equipment operation status is installed outside the molding shell.

[0086] The figure shows that the scraper assembly is installed on the forming rotation mechanism 43, the forming rotation mechanism 43 is installed on the forming translation mechanism 44, and the forming lifting mechanism 45 drives the forming rotation mechanism 43 and the forming translation mechanism 44 to lift and lower together.

[0087] When the forming lifting servo electric cylinder 451 drives the forming lifting base 454 to rise, the forming translation base 441 connected to it through the forming lifting guide shaft 452 also moves upward, and the forming rotating base 431 slidingly connected to the forming translation base 441 can be displaced with the forming translation base 441 through the action of the forming translation servo electric cylinder 443, thereby driving the forming rotating mechanism 43 and the scraper assembly to translate, and the forming rotating mechanism 43 independently acts to rotate the scraper assembly.

[0088] Working principle:

[0089] The original position automatic control device is outside the mold. After the scraper assembly is lifted by the molding lifting mechanism 45, the molding translation mechanism 44 drives the scraper assembly to the top of the mold. The molding rotation mechanism 43 rotates the corresponding scraper assembly into place. The molding lifting mechanism 45 descends to the original position. When the sand starts to be thrown into the mold, the scraper assembly approaches the position where the sand needs to be scraped and accumulated. The rotation of the mold continuously acts to finally produce the initial mold of the quartz crucible.

[0090] When processing the bottom of the mold, due to the "L"-shaped scraper body structure design in the scraper assembly, the quartz sand can be continuously moved toward the middle, thereby scraping the bottom smooth without any excess waste sand.

[0091] The molding lifting mechanism 45 and the molding rotating mechanism 43 are both provided with positioning structures, which can ensure that when the quartz crucible is processed, the entire molding control device is more stable and will not deviate, thereby ensuring the flatness of the sand scraping during the processing.

[0092] When the corresponding displacement is completed, the positioning structure starts to work, and the molding rotation positioning pin 433 is extended and inserted into the molding rotation positioning hole 437 to fix the molding rotation mechanism 43 and the scraper assembly;

[0093] The molding lift positioning pin 456 also extends out and is inserted into the molding lift positioning hole 4411 to fix the molding lift mechanism 45 and the molding scraper assembly 41 .

[0094] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the scope of protection of the present invention.

Claims

1. Quartz crucible automatic forming control equipment, characterized by: It includes a forming scraper assembly, a forming rotation mechanism, a forming translation mechanism and a forming lifting mechanism; The forming scraper assembly is used to scrape the material in the mold so that the material accumulates on the mold; A forming rotation mechanism, used for rotating the forming scraper assembly at a preset origin; The forming translation mechanism is used to move the forming scraper assembly closer to or farther from the preset position for carrying the material to be scraped; The forming lifting mechanism is used to raise or lower the forming scraper assembly relative to the preset position of the material to be scraped; The forming rotation mechanism, the forming translation mechanism and the forming lifting mechanism cooperate with each other to make the forming scraper assembly move relative to the preset position of the material to be scraped.

2. The quartz crucible automatic forming control device according to claim 1, characterized in that: The utility model comprises a plurality of shaped scraper assemblies, which are connected at the same shaped connection point and are rotated by the same shaped rotating mechanism.

3. The quartz crucible automatic forming control device according to claim 1 or 2, characterized in that: Each scraper assembly includes a formed scraper vertical portion and a formed scraper horizontal portion, wherein the formed scraper vertical portion and the formed scraper horizontal portion form an "L"-shaped scraper body, wherein the connection point of the formed scraper vertical portion and the formed scraper horizontal portion is the forming end point, and the end point of the formed scraper horizontal portion away from the formed scraper vertical portion is the forming starting point, and the height of the forming starting point from the horizontal plane gradually increases to the forming end point; The scraper assembly also includes a formed scraper side scraper portion, which is installed on the side of the "L"-shaped scraper body. The working surface of the formed scraper side scraper portion cooperates with the side wall of the mold that carries the material to be scraped, and the working surface of the "L"-shaped scraper body cooperates with the inner bottom of the mold that carries the material to be scraped.

4. The quartz crucible automatic forming control device according to claim 1, characterized in that: The molding and rotating mechanism includes a molding and rotating base and a molding and rotating turntable bearing with external teeth; The molded rotating turntable bearing with external teeth has an outer ring with a circle of meshing teeth, and the inner ring is fixed to the molded rotating base. The molded rotating base is also fixed with a molded rotating gear, and the molded rotating gear is meshed with the molded rotating turntable bearing with external teeth. The molded rotating servo motor provides rotational force for the molded rotating gear. A forming rotary positioning pin is also provided on the forming rotary base. The forming scraper assembly is fixed on the forming rotary table. A forming rotary positioning hole is opened on the forming rotary table. The forming rotary positioning pin is lifted and lowered by the forming rotary positioning motor and is plugged and pulled into the forming rotary positioning hole. The molding rotary table is fixed on the outer ring of the molding rotary table bearing with external teeth; The forming rotation mechanism is connected to the forming translation mechanism, and the forming translation mechanism is connected to the forming lifting mechanism, so that the forming lifting mechanism drives the forming translation mechanism to rise and fall, and the forming translation mechanism drives the forming rotation mechanism to translate; or, The forming rotating mechanism is connected to the forming lifting mechanism, and the forming lifting mechanism is connected to the forming translation mechanism, so that the forming translation mechanism drives the forming lifting mechanism to translate, and the forming lifting mechanism drives the forming rotating mechanism to move up and down.

5. The quartz crucible automatic forming control device according to claim 1, characterized in that: The forming translation mechanism includes a forming translation base and a forming translation servo electric cylinder. A forming translation guide rail is provided on the forming translation base, and a forming translation guide wheel is slidably matched with the forming translation guide rail. The forming translation servo electric cylinder is installed on the forming translation base. The forming translation guide wheel is installed on the forming rotation mechanism, the output end of the forming translation servo electric cylinder is connected to the forming rotation mechanism and provides the forming rotation mechanism with power to move along the forming translation guide rail, the forming translation base is fixed on the forming lifting mechanism, and the forming lifting mechanism provides lifting power for the forming translation mechanism; or, The forming translation guide wheel is installed on the forming lifting mechanism, the output end of the forming translation servo electric cylinder is connected to the forming lifting mechanism and provides the forming lifting mechanism with power to move along the forming translation guide rail, and the forming rotating mechanism is installed on the forming lifting mechanism, and the forming lifting mechanism provides lifting power for the forming rotating mechanism.

6. The quartz crucible automatic forming control device according to claim 5, characterized in that: The molded translation guide rail is a dust-proof V-shaped rail; the molded translation guide wheel is a dust-proof V-shaped roller.

7. The automatic forming control device for quartz crucible according to claim 1, characterized in that: The molding lifting mechanism includes a molding lifting servo electric cylinder, which is fixed to the molding lifting frame. The output end of the molding lifting servo electric cylinder provides lifting power for the molding lifting base. The molding lifting base is equipped with a molding lifting guide shaft, and the molding lifting frame is equipped with a molding lifting guide wheel. The molding lifting guide wheel is slidably connected to the molding lifting guide shaft. The movable end of the forming lifting guide shaft on the forming lifting base is connected to the forming translation mechanism, the forming translation mechanism includes a forming translation base, the forming rotation mechanism is installed on the forming translation base, the forming translation mechanism provides translational force for the forming rotation mechanism, the forming rotation mechanism is connected to a scraper assembly, a forming lifting positioning hole is opened on the forming translation base, and a forming lifting positioning pin is also installed on the forming elevator, and the forming lifting positioning pin is plugged and pulled into and out of the forming lifting positioning hole by the lifting and lowering of the forming translation mechanism; Or, the movable end of the forming lifting guide shaft on the forming lifting base is connected to the forming rotating mechanism, the forming rotating mechanism is equipped with a scraper assembly, the forming rotating mechanism includes a forming rotating base, the forming rotating base is provided with a forming lifting positioning hole, and a forming lifting positioning pin is also installed on the forming elevator. The forming lifting positioning pin is plugged in and out of the forming lifting positioning hole through the lifting and lowering of the forming rotating mechanism, and the forming lifting mechanism is installed on the forming translation mechanism and provides translational force for the forming lifting mechanism.

8. The quartz crucible automatic forming control device according to claim 7, characterized in that: It also includes a forming lifting guide cage installed on the upper part of the forming lifting frame, the forming lifting guide wheel is fixed in the forming lifting guide cage, the forming lifting base is arranged at the lower part of the forming lifting frame, the forming lifting servo electric cylinder is installed in the forming lifting guide cage, and the forming translation mechanism or the forming rotation mechanism is connected above the forming lifting guide cage; The molding lift positioning pins are installed on both sides of the molding lift guide cage.

9. The automatic forming control device for a quartz crucible according to claim 7, characterized in that: The forming lifting frame is also provided with a forming lifting chain for storing the wires used by the forming lifting mechanism. One end of the forming lifting chain is connected to the fixed position of the forming lifting servo electric cylinder, and the other end is connected to the forming lifting base.

10. The automatic forming control device for quartz crucible according to claim 1, characterized in that: The molding lifting mechanism, molding rotating mechanism, and molding translation mechanism are all enclosed inside the molding shell, and a molding operation interface for viewing and operating the operation status of the equipment is installed outside the molding shell.

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