Calendering equipment for PVC artificial leather processing

Through the design of limit plates, auxiliary transmission mechanisms and on-site cooling box, the problems of artificial leather deviation and high-temperature operation in PVC artificial leather rolling equipment are solved, and synchronous calendering and classified storage are realized, which extends the service life of the equipment and reduces the labor intensity of manual cleaning.

CN223278360UActive Publication Date: 2025-08-29HEBEI DAHUI LEATHER PRODUCTS CO LTD
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Patent Information

Application Number
CN202422564339.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-23
Publication Date
2025-08-29
Estimated Expiration
2034-10-23

AI Technical Summary

Technical Problem

The existing PVC artificial leather rolling equipment has problems such as artificial leather deviation, edge bending and high-temperature operation of the equipment, resulting in secondary pollution and shortening of service life.

Method used

The design of limit plates, auxiliary transmission mechanisms, recycling equipment and on-site cooling box is adopted. The worm gear reducer drives the pressure roller to rotate, and the classified storage chamber and fan cooling is achieved to achieve synchronous calendering and classified storage, and reduce the equipment temperature.

Benefits of technology

It solves the problems of artificial leather deviation and high-temperature operation, improves the flexibility and life of the equipment, and reduces the labor intensity of manual cleaning.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides calendering equipment for PVC artificial leather processing, and relates to the technical field of artificial leather processing equipment. Comprising two supporting vertical plates, operation tables are fixedly connected to the tops of the two supporting vertical plates, an inner mounting cavity, a field cooling box, a limiting plate and an auxiliary transmission mechanism are arranged, artificial leather placed in the inner mounting cavity, the field cooling box, the limiting plate and the auxiliary transmission mechanism is calendered, and a first driving motor runs to drive recycling equipment to rotate; the artificial leather is stored in the classified storage cavities at different positions inside the field cooling box, storage and placement treatment during use are facilitated, workers can take the artificial leather normally conveniently, a fan is installed inside the field cooling box, the calendered artificial leather is stored in a classified mode through cooperation, remote monitoring and management are taken into consideration, and the working efficiency is improved. And meanwhile, auxiliary cooling treatment can be conveniently carried out on the site, the labor intensity of manual cleaning is reduced while the service life of the equipment is prolonged, the use flexibility of the whole equipment is improved, and the use requirement is met.
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Description

Technical Field

[0001] The utility model relates to the technical field of artificial leather processing equipment, in particular to a calendering equipment for processing PVC artificial leather. Background Art

[0002] PVC artificial leather is made of foamed or laminated PVC and PU with various formulations on a textile or non-woven base. It can be processed according to different strength, color, gloss, pattern and other requirements. It has the characteristics of a wide variety of patterns and colors, good waterproof performance, neat edges, high utilization rate and a price relatively cheaper than genuine leather. During the processing of PVC artificial leather, calendering equipment is used to calender the PVC artificial leather to a uniform thickness. In actual use, the torque of the roller of the calendering equipment will cause the PVC artificial leather to deviate and bend at the edges.

[0003] In actual work, the artificial leather calendering equipment in the prior art still has the following two problems when used:

[0004] 1. The artificial leather after calendering is not collected and processed in time, which may easily cause secondary pollution;

[0005] 2. There is a failure to assist in cooling the entire equipment, causing the equipment to operate at high temperature for a long time, affecting the overall service life.

[0006] Therefore, the utility model provides a calendering device for processing PVC artificial leather. Utility Model Content

[0007] The purpose of the utility model is to solve the shortcomings of the prior art and provide a calendering device for processing PVC artificial leather.

[0008] In order to achieve the above purpose, the utility model adopts the following technical solutions: a calendering device for processing PVC artificial leather, comprising two supporting vertical plates,

[0009] The tops of the two supporting vertical plates are fixedly connected to an operating table, and the top of the operating table is fixedly connected to two limit plates;

[0010] A reinforcement mounting plate is fixedly connected between the two limiting plates, a third rotating pressure roller is rotatably connected between the two limiting plates, a second rotating pressure roller is rotatably connected to one side of the third rotating pressure roller, and a first rotating pressure roller is rotatably connected above the second rotating pressure roller;

[0011] The transmission gear of the present invention is a gear which is connected to the gear of the said first gear and the gear of the said second gear is meshed with each other, and the gear of the said second gear is meshed with each other;

[0012] Two connecting plates are fixedly connected between the two supporting vertical plates, and a recovery device is installed above the connecting plates.

[0013] As a preferred embodiment, a worm gear reducer is fixedly connected to the top of the operating table and on one side of the first rotating gear, a second drive motor is installed above the worm gear reducer, the output end of the second drive motor is connected to the worm gear reducer, the output end of the worm gear reducer is fixedly connected to the first rotating shaft, the first rotating shaft is fixedly connected to the first rotating gear, one end of the first rotating shaft is rotatably connected to one of the limit plates, and the first rotating shaft is located at the axis center of the first rotating gear.

[0014] The technical effect of adopting the above-mentioned further scheme is: the second driving motor is operated to drive the worm gear reducer to operate, and the worm gear reducer is operated to drive the first rotating shaft to rotate, so that the first rotating gear outside the first rotating shaft rotates, driving the second rotating gear above that is meshed with the first rotating gear to rotate, driving the second rotating shaft to rotate, thereby causing the third rotating pressure roller to rotate, and the second rotating gear is operated to drive the third rotating gear above to rotate, so that the third rotating shaft drives the first rotating pressure roller to rotate while rotating, and the second rotating gear drives the fourth rotating gear on one side to rotate while rotating, so that the fourth rotating shaft drives the second rotating pressure roller to rotate while rotating, thereby the first rotating pressure roller, the second rotating pressure roller and the third rotating pressure roller are rotated synchronously to perform calendering on the artificial leather placed therein.

[0015] As a preferred embodiment, a mounting horizontal plate is installed between the two connecting plates, a first drive motor is fixedly connected to the top of the mounting horizontal plate, an output end of the first drive motor is fixedly connected to the recycling equipment, and the interior of the recycling equipment is provided with equidistantly distributed classification storage cavities.

[0016] The technical effect of adopting the above further scheme is: through the operation of the first drive motor, the recycling equipment is driven to rotate, and the classified storage cavities at different internal positions are used to store artificial leather, which is convenient for storage and placement during use and convenient for staff to take it normally.

[0017] As a preferred embodiment, an installation cavity is opened inside the two supporting vertical plates, an on-site cooling box is installed at the bottom of the installing horizontal plate, both sides of the on-site cooling box are fixedly connected with connecting rods extending to the inside of the corresponding supporting vertical plates, the top of the on-site cooling box is fixedly connected with symmetrically distributed air outlet ducts, the outer sides of the air outlet ducts are fixedly connected with control valves, and a fan is installed inside the on-site cooling box.

[0018] The technical effect of adopting the above-mentioned further scheme is: through the fan inside the on-site cooling box, air blowing and cooling are carried out, the corresponding control valve is opened, and air is discharged through the air outlet duct, which not only achieves the effect of cooling the equipment, but also achieves the effect of removing residual dust on the surface of the equipment, reducing the labor intensity during manual maintenance and cleaning.

[0019] As a preferred embodiment, an infrared sensor is fixedly connected to the side where the two supporting vertical plates are close to each other, and a lighting lamp is fixedly connected to the bottom of the two infrared sensors. A control panel is fixedly connected to the outer side of one of the supporting vertical plates, and the infrared sensor, lighting lamp, control valve, first drive motor, second drive motor and worm gear reducer are all electrically connected to the control panel.

[0020] The technical effect of adopting the above further solution is: the control panel is used to control the operation of the infrared sensor, the lighting, the control valve, the first drive motor, the second drive motor and the worm gear reducer, thereby realizing the unified management of the power equipment.

[0021] Compared with the prior art, the advantages and positive effects of the present invention are:

[0022] By setting up an inner cavity, an on-site cooling box, a limit plate and an auxiliary transmission mechanism, when in use, the control panel is opened, the second drive motor is operated to drive the worm gear reducer to operate, and the worm gear reducer is operated to drive the first rotating shaft to rotate, so that the first rotating gear outside the first rotating shaft rotates, driving the second rotating gear above that is meshed with the first rotating gear to rotate, driving the second rotating shaft to rotate, thereby causing the third rotating pressure roller to rotate, and the second rotating gear operates to drive the third rotating gear above to rotate, so that the third rotating shaft drives the first rotating pressure roller to rotate when it rotates, and the second rotating gear operates while driving the fourth rotating gear on one side to rotate, so that the fourth rotating shaft rotates The second rotating pressure roller is driven to rotate, so that the first rotating pressure roller, the second rotating pressure roller and the third rotating pressure roller rotate synchronously to calender the artificial leather placed therein, and the first driving motor is driven to rotate to drive the recycling equipment to rotate, and cooperate with the classification storage chambers at different internal positions to store the artificial leather, which is convenient for storage and placement during use and for normal access by staff. A fan is installed inside the on-site cooling box, and the above-mentioned cooperation can classify and store the artificial leather after calendering, while taking into account remote monitoring and management, and facilitating auxiliary cooling treatment on site, thereby extending the service life of the equipment and reducing the labor intensity of manual cleaning, thereby improving the overall flexibility of the equipment and meeting the needs during use. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 This is a front view of the overall structure of a calendering device for processing PVC artificial leather provided by the utility model;

[0024] Figure 2 This is a side view of the overall structure of a calendering device for processing PVC artificial leather provided by the utility model;

[0025] Figure 3 A top view of the overall structure of a calendering device for processing PVC artificial leather provided by the utility model;

[0026] Figure 4 The utility model provides a calendering device for PVC artificial leather processing. Figure 1 Enlarged schematic diagram of the auxiliary transmission mechanism.

[0027] Legend:

[0028] 1. Install the inner cavity; 11. Connecting plate; 12. Support vertical plate; 13. Operating table; 14. Control panel; 15. Install the horizontal plate; 16. Infrared sensor; 17. Lighting;

[0029] 2. On-site cooling box; 21. Connecting rod; 22. Air outlet duct; 23. Control valve; 24. Recovery equipment; 25. First drive motor; 26. Classification storage chamber;

[0030] 3. Limiting plate; 31. Reinforced mounting plate; 32. First rotating pressure roller; 33. Second rotating pressure roller; 34. Third rotating pressure roller;

[0031] 4. Auxiliary transmission mechanism; 41. Second drive motor; 42. Worm gear reducer; 43. First rotating gear; 44. First rotating shaft; 45. Second rotating gear; 46. Second rotating shaft; 47. Third rotating gear; 48. Third rotating shaft; 49. Fourth rotating gear;

[0032] 5. The fourth rotation axis. DETAILED DESCRIPTION

[0033] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0034] like Figure 1-Figure 4As shown, this embodiment provides a technical solution: a calendering device for processing PVC artificial leather, comprising two supporting uprights 12, the tops of the two supporting uprights 12 are fixedly connected to an operating table 13, the top of the operating table 13 is fixedly connected to two limit plates 3; a reinforcing mounting plate 31 is fixedly connected between the two limit plates 3, a third rotating pressure roller 34 is rotatably connected between the two limit plates 3, one side of the third rotating pressure roller 34 is rotatably connected to a second rotating pressure roller 33, and the upper part of the second rotating pressure roller 33 is rotatably connected to a first rotating pressure roller 32; an auxiliary transmission mechanism 4 is installed on the top of the operating table 13 and on one side of one of the limit plates 3, the auxiliary transmission mechanism 4 includes a first rotating gear 43 and a second rotating gear 45, one end of the first rotating pressure roller 32 is fixedly connected to a third rotating shaft 48 that passes through the limit plate 3, the outer side of the third rotating shaft 48 is fixedly connected to a third rotating gear 47, the lower part of the third rotating gear 47 is rotatably connected to the second rotating gear 45, the second rotating gear 45 is meshed with the third rotating gear 47, and the second rotating gear 45 is meshed with the third rotating gear 47. The axis of the gear 45 is fixedly connected to the second rotating shaft 46, one end of the second rotating shaft 46 passes through one of the limit plates 3 and is fixedly connected to the third rotating pressure roller 34, and one side of the second rotating gear 45 is rotatably connected to the fourth rotating gear 49, and the axis of the fourth rotating gear 49 is fixedly connected to the fourth rotating shaft 5, one end of the fourth rotating shaft 5 passes through the limit plate 3 and is fixedly connected to the third rotating pressure roller 34, the fourth rotating gear 49 is meshed with the second rotating gear 45, and the lower part of the second rotating gear 45 is rotatably connected to the first rotating gear 43, and the first rotating gear 43 is meshed with the second rotating gear 45; two connecting plates 11 are fixedly connected between the two supporting vertical plates 12, and a recycling device 24 is installed above the connecting plate 11. Through the above cooperation, the artificial leather after calendering is classified and stored, while taking into account remote monitoring and management, and facilitating auxiliary cooling treatment on site, extending the service life of the equipment while reducing the labor intensity of manual cleaning, improving the overall flexibility of equipment use, and meeting the needs of use.

[0035] A step further, such as Figure 1-Figure 4As shown: a worm gear reducer 42 is fixedly connected to the top of the operating table 13 and located on one side of the first rotating gear 43, a second drive motor 41 is installed above the worm gear reducer 42, the output end of the second drive motor 41 is connected to the worm gear reducer 42, the output end of the worm gear reducer 42 is fixedly connected to a first rotating shaft 44, the first rotating shaft 44 is fixedly connected to the first rotating gear 43, one end of the first rotating shaft 44 is rotatably connected to one of the limit plates 3, the first rotating shaft 44 is located at the axis of the first rotating gear 43, and is driven by the second drive motor 41 to rotate the worm gear reducer 42, and is driven by the worm gear reducer 42 to rotate the first rotating shaft 44, so that the first The first rotating gear 43 on the outside of the rotating shaft 44 rotates, driving the second rotating gear 45 above which is meshed with the first rotating gear 43 to rotate, driving the second rotating shaft 46 to rotate, thereby rotating the third rotating pressure roller 34, and the second rotating gear 45 rotates, driving the third rotating gear 47 above to rotate, so that the third rotating shaft 48 drives the first rotating pressure roller 32 to rotate while rotating, and the second rotating gear 45 rotates while driving the fourth rotating gear 49 on one side to rotate, so that the fourth rotating shaft 5 drives the second rotating pressure roller 33 to rotate while rotating, thereby the first rotating pressure roller 32, the second rotating pressure roller 33 and the third rotating pressure roller 34 rotate synchronously, and the artificial leather placed therein is calendered.

[0036] A step further, such as Figure 1-Figure 3 As shown: In this solution, a mounting horizontal plate 15 is installed between the two connecting plates 11, and a first drive motor 25 is fixedly connected to the top of the mounting horizontal plate 15. The output end of the first drive motor 25 is fixedly connected to the recycling device 24. The interior of the recycling device 24 is provided with equidistantly distributed classification storage chambers 26. The operation of the first drive motor 25 drives the recycling device 24 to rotate, and the classification storage chambers 26 at different positions inside are used to store artificial leather, which is convenient for storage and placement during use and convenient for staff to take it normally.

[0037] A step further, such as Figure 1-Figure 3 As shown: In this solution, an installation cavity 1 is provided inside the two supporting uprights 12, and an on-site cooling box 2 is installed at the bottom of the installation horizontal plate 15. Both sides of the on-site cooling box 2 are fixedly connected with connecting rods 21 extending to the inside of the corresponding supporting uprights 12. The top of the on-site cooling box 2 is fixedly connected with symmetrically distributed air outlet ducts 22, and the outsides of the air outlet ducts 22 are fixedly connected with control valves 23. A fan is installed inside the on-site cooling box 2, and air blowing and cooling are carried out through the fan inside the on-site cooling box 2. The corresponding control valve 23 is opened, and air is discharged through the air outlet duct 22, which not only achieves the effect of cooling the equipment, but also achieves the effect of removing residual dust on the surface of the equipment, reducing the labor intensity during manual maintenance and cleaning.

[0038] A step further, such as Figure 1-Figure 4 As shown: In this solution, the two supporting plates 12 are fixedly connected to one side where they are close to each other with an infrared sensor 16, and the bottoms of the two infrared sensors 16 are fixedly connected to a lighting lamp 17. The outer side of one of the supporting plates 12 is fixedly connected to a control panel 14. The infrared sensor 16, the lighting lamp 17, the control valve 23, the first drive motor 25, the second drive motor 41 and the worm gear reducer 42 are all electrically connected to the control panel 14. The two infrared sensors 16 are used for remote monitoring and processing, and the two lighting lamps 17 are used for on-site lighting to cooperate with night operations. The control panel 14 is used to control the operation of the infrared sensor 16, the lighting lamp 17, the control valve 23, the first drive motor 25, the second drive motor 41 and the worm gear reducer 42, thereby realizing unified management of power equipment.

[0039] Working principle:

[0040] like Figure 1-4 As shown:

[0041] When in use, the control panel 14 is opened, and the second driving motor 41 is operated to drive the worm gear reducer 42 to operate. The worm gear reducer 42 operates to drive the first rotating shaft 44 to rotate, so that the first rotating gear 43 outside the first rotating shaft 44 rotates, driving the second rotating gear 45 above that is meshed with the first rotating gear 43 to rotate, driving the second rotating shaft 46 to rotate, thereby rotating the third rotating pressure roller 34, and the second rotating gear 45 operates to drive the third rotating gear 47 above to rotate, so that the third rotating shaft 48 drives the first rotating pressure roller 32 to rotate when rotating, and the second rotating gear 45 operates while driving the fourth rotating gear 49 on one side to rotate, so that the fourth rotating shaft 5 drives the second rotating pressure roller 33 to rotate when rotating, thereby the first rotating pressure roller 32, the second rotating pressure roller 33 and the third rotating pressure roller 34 rotate synchronously, and the artificial leather placed therein is calendered;

[0042] The first driving motor 25 is driven to rotate the recycling device 24, and the classification storage chambers 26 at different positions inside are used to store artificial leather, so that it is convenient for storage and processing when in use, and convenient for staff to take it out normally;

[0043] A fan is installed inside the on-site cooling box 2. The fan inside the on-site cooling box 2 is used to blow air and cool down the equipment. The corresponding control valve 23 is opened, and air is discharged through the air outlet duct 22. This not only achieves the effect of cooling the equipment, but also removes the residual dust on the surface of the equipment, reducing the labor intensity during manual maintenance and cleaning.

[0044] Two infrared sensors 16 are used for remote monitoring and processing, and two lighting lamps 17 are used for on-site lighting to facilitate night operations;

[0045] The control panel 14 is used to control the operation of the infrared sensor 16, the lighting lamp 17, the control valve 23, the first drive motor 25, the second drive motor 41 and the worm gear reducer 42, thereby achieving unified management of the power equipment;

[0046] Through the above-mentioned coordination, the artificial leather after calendering can be classified and stored, while taking into account remote monitoring and management, and facilitating auxiliary cooling treatment on site, which extends the service life of the equipment while reducing the labor intensity of manual cleaning, improves the overall flexibility of equipment use, and meets the needs of use.

[0047] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any other form. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes for application in other fields. However, any simple modification, equivalent change and modification of the above embodiment made according to the technical essence of the present invention without departing from the content of the technical solution of the present invention shall still fall within the scope of protection of the technical solution of the present invention.

Claims

1. A calendering device for processing PVC artificial leather, comprising two supporting uprights (12), characterized in that: The tops of the two supporting uprights (12) are fixedly connected to an operating table (13), and the top of the operating table (13) is fixedly connected to two limiting plates (3); A reinforcement mounting plate (31) is fixedly connected between the two limiting plates (3), a third rotating pressure roller (34) is rotatably connected between the two limiting plates (3), a second rotating pressure roller (33) is rotatably connected to one side of the third rotating pressure roller (34), and a first rotating pressure roller (32) is rotatably connected above the second rotating pressure roller (33); An auxiliary transmission mechanism (4) is installed on the top of the operating table (13) and on one side of one of the limiting plates (3), and the auxiliary transmission mechanism (4) includes a first rotating gear (43) and a second rotating gear (45), one end of the first rotating pressure roller (32) is fixedly connected to a third rotating shaft (48) that passes through the limiting plate (3), the outer side of the third rotating shaft (48) is fixedly connected to a third rotating gear (47), the lower part of the third rotating gear (47) is rotatably connected to the second rotating gear (45), the axis of the second rotating gear (45) is fixedly connected to the second rotating shaft (46), one side of the second rotating gear (45) is rotatably connected to a fourth rotating gear (49), the axis of the fourth rotating gear (49) is fixedly connected to the fourth rotating shaft (5), and the lower part of the second rotating gear (45) is rotatably connected to the first rotating gear (43); Two connecting plates (11) are fixedly connected between the two supporting upright plates (12), and a recovery device (24) is installed above the connecting plates (11).

2. The calendering equipment for processing PVC artificial leather according to claim 1, characterized in that: A worm gear reducer (42) is fixedly connected to the top of the operating table (13) and located on one side of the first rotating gear (43); a second drive motor (41) is installed above the worm gear reducer (42); an output end of the second drive motor (41) is connected to the worm gear reducer (42); an output end of the worm gear reducer (42) is fixedly connected to a first rotating shaft (44); and the first rotating shaft (44) is fixedly connected to the first rotating gear (43).

3. The calendering equipment for processing PVC artificial leather according to claim 2, characterized in that: A mounting transverse plate (15) is installed between the two connecting plates (11), a first drive motor (25) is fixedly connected to the top of the mounting transverse plate (15), an output end of the first drive motor (25) is fixedly connected to a recycling device (24), and the recycling device (24) is provided with equidistantly distributed classification storage chambers (26) inside.

4. The calendering equipment for processing PVC artificial leather according to claim 3, characterized in that: The interiors of the two supporting uprights (12) are each provided with an installation inner cavity (1), the bottom of the installation transverse plate (15) is provided with an on-site cooling box (2), and both sides of the on-site cooling box (2) are fixedly connected with connecting rods (21) extending into the interior of the corresponding supporting uprights (12).

5. The calendering equipment for processing PVC artificial leather according to claim 4, characterized in that: The top of the on-site cooling box (2) is fixedly connected to symmetrically distributed air outlet ducts (22), the outer sides of the air outlet ducts (22) are fixedly connected to control valves (23), and a fan is installed inside the on-site cooling box (2).

6. The calendering equipment for processing PVC artificial leather according to claim 5, characterized in that: The adjacent sides of the two supporting uprights (12) are both fixedly connected with infrared sensors (16), and the bottoms of the two infrared sensors (16) are both fixedly connected with lighting lamps (17).

7. The calendering equipment for processing PVC artificial leather according to claim 6, characterized in that: A control panel (14) is fixedly connected to the outer side of one of the support vertical plates (12), and the infrared sensor (16), the lighting lamp (17), the control valve (23), the first drive motor (25), the second drive motor (41) and the worm gear reducer (42) are all electrically connected to the control panel (14).