Reaction kettle for producing ethyl acrylate

By introducing a crushing mechanism into the reactor and using active and driven rollers to crush and screen the ethyl acrylate raw materials, the problem of uneven mixing of granular raw materials was solved, achieving more efficient reaction mixing and improved product quality.

CN223366889UActive Publication Date: 2025-09-23PULIKAI (ANHUI) NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202422854299.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-21
Publication Date
2025-09-23
Estimated Expiration
2034-11-21

AI Technical Summary

Technical Problem

When the ethyl acrylate raw material is directly poured into the reactor in granular form, the particle size is large, resulting in uneven mixing, affecting the reaction rate and product quality and yield.

Method used

A reactor with a crushing mechanism is designed, which includes a box, an active roller and a driven roller. The raw material particle size is reduced by crushing and screening, and the particles that are not conducive to mixing are blocked by the filter plate. The motor drives the transmission system to achieve uniform mixing of the raw materials.

Benefits of technology

Effectively reduce the particle size of raw materials, ensure mixing uniformity in the reactor, increase reaction rate and product quality, and improve production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the field of reaction kettles, and particularly relates to a reaction kettle for producing ethyl acrylate, which comprises a reaction kettle body, the top of the reaction kettle body is fixedly connected with a top cover, one side of the top cover is fixedly provided with a first motor, and one side of the top cover is provided with a crushing mechanism; raw materials are poured into the box body through the material guide plate, and the driving roller and the driven roller relatively rotate along the inner cavity of the box body, so that the ethyl acrylate raw materials are ground and crushed when passing through the gap between the driving roller and the driven roller, and the particle size of the ethyl acrylate raw materials is reduced; particles which are not beneficial to stirring and mixing of the reaction kettle body are blocked through the filter plate, the particles which are beneficial to stirring and mixing of the reaction kettle body pass through the filter plate and then are poured into the inner cavity of the reaction kettle body through the discharging pipe, and raw materials and liquid in the reaction kettle body are subjected to mixed production through the first motor, so that the purposes of reducing the granularity of the ethyl acrylate raw materials and improving the production efficiency are achieved. And the mixing efficiency of the reaction kettle is ensured.
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Description

Technical Field

[0001] The utility model relates to the field of reaction kettles, in particular to a reaction kettle for producing ethyl acrylate. Background Art

[0002] Ethyl acrylate is an organic compound with the chemical formula C5H8O2. It is a colorless liquid that is slightly soluble in water, ethanol and ether. It is easily polymerized and can also be copolymerized with other monomers. It is used to prepare polymers such as plastics and resins, and can also be used as an intermediate in organic synthesis.

[0003] The reactor is a crucial equipment in chemical production. Its design and selection directly affect the production efficiency and product quality of ethyl acrylate. Since the ethyl acrylate raw material is granular, if the ethyl acrylate raw material is not crushed and poured directly into the reactor for production, its particle size may be large, which will affect the mixing uniformity of the raw materials in the reactor. Uneven mixing may lead to inconsistent reaction rates, which in turn affects the quality and output of the product. Utility Model Content

[0004] In order to make up for the shortcomings of the existing technology, since the ethyl acrylate raw material is in granular form, if the ethyl acrylate raw material is not crushed and directly poured into the reactor for production, its particle size may be large, which will affect the mixing uniformity of the raw materials in the reactor. Uneven mixing may lead to inconsistent reaction rates, thereby affecting the quality and yield of the product. The utility model proposes a reactor for the production of ethyl acrylate.

[0005] The technical solution adopted by the utility model to solve the technical problem is: a reactor for producing ethyl acrylate, comprising a reactor body, a support block fixedly connected to the surface of the reactor body, a support leg fixedly connected to one side of the support block, a top cover fixedly connected to the top of the reactor body, a first motor fixedly mounted on one side of the top cover, and a crushing mechanism provided on one side of the top cover;

[0006] The crushing mechanism includes a box body, one end of the box body is fixedly connected to a discharge pipe, one end of the discharge pipe is fixedly connected to one side of the top cover, one side of the box body is fixedly connected to a material guide plate, the inner cavity of the box body is rotatably connected to an active roller, the inner cavity of the box body is rotatably connected to a driven roller, and the inner cavity of the box body is provided with a filter plate.

[0007] Preferably, a second motor is fixedly mounted on one side of the box body, an output end of the second motor is fixedly connected to a transmission rod, one end of the transmission rod is fixedly connected to an eccentric wheel, the surface of the transmission rod is slidably connected to the inner cavity of the box body, and the surface of the eccentric wheel is in contact with the filter plate.

[0008] Preferably, a support plate is fixedly connected to the inner wall of the box body, a support rod is fixedly connected to one side of the support plate, and the inner cavity of the filter plate is slidably connected to the surface of the support rod.

[0009] Preferably, a spring is sleeved on the surface of the support rod, one end of the spring is fixedly connected to one side of the support plate, and one end of the spring is fixedly connected to one side of the filter plate.

[0010] Preferably, one end of the active roller is fixedly connected to a active gear, one end of the driven roller is fixedly connected to a driven gear, the teeth of the active gear and the teeth of the driven gear are meshed with each other, and one side of the active gear is fixedly connected to a driven wheel.

[0011] Preferably, a driving wheel is fixedly connected to the surface of the transmission rod, a transmission belt is sleeved on the surface of the driving wheel, and an inner wall of the transmission belt is movably sleeved on the surface of the driven wheel.

[0012] Preferably, a connecting plate is fixedly connected to the inner wall of the box body, and an elastic scraper is slidably connected to the inner cavity of the connecting plate.

[0013] Preferably, the bottom of the reactor body is fixedly connected to a discharge pipe, one end of the discharge pipe is fixedly connected to a connecting flange, and a control valve is fixedly installed on the surface of the discharge pipe.

[0014] The utility model is beneficial in that:

[0015] The utility model pours the raw materials into the box body through the guide plate, and the active roller and the driven roller rotate relatively along the inner cavity of the box body, so that the ethyl acrylate raw material is crushed when passing through the gap between the active roller and the driven roller, thereby reducing the particle size of the ethyl acrylate raw material; the ethyl acrylate raw material is screened by the filter plate, and particles that are not conducive to the stirring and mixing of the reactor body are blocked; the particles that are conducive to the stirring and mixing of the reactor body pass through the filter plate and are poured into the inner cavity of the reactor body through the discharge pipe; the raw materials and liquid in the reactor body are mixed and produced by the first motor, thereby achieving the effect of reducing the particle size of the ethyl acrylate raw material and ensuring the mixing efficiency of the reactor; and solving the problem that the ethyl acrylate raw material is in granular form and, if the ethyl acrylate raw material is not crushed and directly poured into the reactor for production, the particle size may be large, which will affect the mixing uniformity of the raw materials in the reactor, and the uneven mixing may cause inconsistent reaction rate, thereby affecting the quality and output of the product. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0017] Figure 1 It is a three-dimensional schematic diagram of the overall device of the utility model;

[0018] Figure 2 This is a three-dimensional schematic diagram of the crushing mechanism of the utility model;

[0019] Figure 3 This is a schematic diagram of the internal structure of the box of the present utility model;

[0020] Figure 4 This is a schematic diagram of the eccentric wheel and filter plate structure of the utility model.

[0021] In the figure: 1. Reactor body; 2. Support block; 3. Top cover; 4. First motor; 5. Crushing mechanism; 501. Box; 502. Discharge pipe; 503. Guide plate; 504. Active roller; 505. Driven roller; 506. Filter plate; 6. Support plate; 7. Support rod; 8. Spring; 9. Second motor; 10. Transmission rod; 11. Eccentric wheel; 12. Driving gear; 13. Driven gear; 14. Driving wheel; 15. Driven wheel; 16. Transmission belt; 17. Connecting plate; 18. Elastic scraper; 19. Discharge pipe; 20. Connecting flange; 21. Control valve; 22. Support leg. DETAILED DESCRIPTION

[0022] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0023] The following is combined with Figure 1-4 To further explain this application,

[0024] The present application discloses a reactor for producing ethyl acrylate. Figures 1 to 3 A reactor for producing ethyl acrylate includes a reactor body 1, a support block 2 is fixedly connected to the surface of the reactor body 1, a support leg 22 is fixedly connected to one side of the support block 2, a top cover 3 is fixedly connected to the top of the reactor body 1, a first motor 4 is fixedly installed on one side of the top cover 3, and a crushing mechanism 5 is provided on one side of the top cover 3;

[0025] The crushing mechanism 5 includes a box body 501, one end of the box body 501 is fixedly connected to a discharge pipe 502, one end of the discharge pipe 502 is fixedly connected to one side of the top cover 3, one side of the box body 501 is fixedly connected to a guide plate 503, the inner cavity of the box body 501 is rotatably connected to an active roller 504, the inner cavity of the box body 501 is rotatably connected to a driven roller 505, and the inner cavity of the box body 501 is provided with a filter plate 506. The reactor body 1 for producing ethyl acrylate is stably supported by the support legs 22, the top cover 3 can seal the port of the reactor body 1, and the ethyl acrylate raw material passes through the guide plate 503. The raw material is poured into the box 501, and the active roller 504 and the driven roller 505 rotate relative to each other along the inner cavity of the box 501, so that the ethyl acrylate raw material is crushed when passing through the gap between the active roller 504 and the driven roller 505, thereby reducing the particle size of the raw material. The raw material is screened by the filter plate 506, and particles that are not conducive to the stirring and mixing of the reactor body 1 are blocked. Particles that are conducive to the stirring and mixing of the reactor body 1 pass through the filter plate 506 and are poured into the inner cavity of the reactor body 1 through the discharge pipe 502. The raw materials and liquid inside the reactor body 1 are mixed and produced by the first motor 4.

[0026] Reference Figure 3 and Figure 4 A second motor 9 is fixedly installed on one side of the box body 501, and a transmission rod 10 is fixedly connected to the output end of the second motor 9. One end of the transmission rod 10 is fixedly connected to the eccentric wheel 11. The surface of the transmission rod 10 is slidably connected to the inner cavity of the box body 501. The surface of the eccentric wheel 11 fits the filter plate 506. The inner wall of the box body 501 is fixedly connected to the support plate 6. One side of the support plate 6 is fixedly connected to the support rod 7. The inner cavity of the filter plate 506 is slidably connected to the surface of the support rod 7. The surface of the support rod 7 is sleeved with a spring 8. One end of the spring 8 is fixedly connected to one side of the support plate 6. One end of the spring 8 The end is fixedly connected to one side of the filter plate 506. Through the eccentric wheel 11, the second motor 9 can drive the transmission rod 10 and the eccentric wheel 11 to rotate. When the eccentric wheel 11 rotates one circle, the protruding part pushes the filter plate 506, and the filter plate 506 descends along the support rod 7 and squeezes the spring 8. When the protruding part of the eccentric wheel 11 is away from the filter plate 506, the spring 8 releases the elastic potential energy to rebound and reset the filter plate 506. The continuous rotation of the eccentric wheel 11 can make the filter plate 506 continue to vibrate, thereby vibrating and screening the raw material particles on the surface of the filter plate 506, thereby improving the screening efficiency of the filter plate 506.

[0027] Reference Figure 4One end of the active roller 504 is fixedly connected to the active gear 12, and one end of the driven roller 505 is fixedly connected to the driven gear 13. The teeth of the active gear 12 and the teeth of the driven gear 13 are meshed with each other. One side of the active gear 12 is fixedly connected to the driven wheel 15. The surface of the transmission rod 10 is fixedly connected to the active wheel 14. The surface of the active wheel 14 is provided with a transmission belt 16. The inner wall of the transmission belt 16 is movably provided on the surface of the driven wheel 15. Through the provided transmission belt 16, the second motor 9 drives the transmission rod 10 while The driving wheel 14 is driven to rotate, and the driving wheel 14 drives the transmission belt 16 to rotate while the driving belt 16 rotates. The driven wheel 15 at the other end is driven to rotate while the transmission belt 16 rotates. The driven wheel 15 is coaxially fixedly connected to the driving gear 12. Therefore, the rotation of the driven wheel 15 drives the driving gear 12 to rotate while the teeth of the driving gear 12 and the driven gear 13 are engaged with each other. Through the cooperation of the driving gear 12 and the driven gear 13, the driving roller 504 and the driven roller 505 are driven to rotate relative to each other, thereby crushing the raw materials.

[0028] Reference Figure 3 The inner wall of the box 501 is fixedly connected with a connecting plate 17, and the inner cavity of the connecting plate 17 is slidably connected with an elastic scraper 18. The elastic scraper 18 is provided. There are two groups of elastic scrapers 18, which correspond to the active roller 504 and the driven roller 505 respectively, and are connected to the inner wall of the box 501 through the connecting plate 17. The elastic scraper 18 can scrape off the raw materials attached to the surface of the active roller 504 and the driven roller 505 to ensure the integrity of the raw materials.

[0029] Reference Figure 1 The bottom of the reactor body 1 is fixedly connected with a discharge pipe 19, one end of the discharge pipe 19 is fixedly connected with a connecting flange 20, and a control valve 21 is fixedly installed on the surface of the discharge pipe 19. Through the set discharge pipe 19, the discharge pipe 19 is connected to the external equipment through the connecting flange 20. The control valve 21 can make the discharge pipe 19 and the external equipment connected or closed to discharge the mixed finished product.

[0030] Working principle: the discharge pipe 19 is connected to the external equipment through the connecting flange 20, and the ethyl acrylate raw material is poured into the box body 501 through the guide plate 503. The second motor 9 is activated to drive the transmission rod 10 and drive the driving wheel 14 to rotate. The driving wheel 14 rotates and drives the transmission belt 16 to rotate. The transmission belt 16 rotates and drives the driven wheel 15 at the other end to rotate. The driven wheel 15 is coaxially fixedly connected to the driving gear 12. Therefore, the driven wheel 15 rotates and drives the driving gear 12 to rotate. Since the teeth of the driving gear 12 and the teeth of the driven gear 13 are meshed with each other, the driving roller 5 is driven through the cooperation of the driving gear 12 and the driven gear 13. 04 and the driven roller 505 rotate relative to each other to crush the raw materials and reduce the particle size of the ethyl acrylate raw materials. At the same time, the ethyl acrylate raw materials are screened through the filter plate 506. The continuous rotation of the eccentric wheel 11 can make the filter plate 506 vibrate continuously, thereby vibrating and screening the raw material particles on the surface of the filter plate 506, improving the screening efficiency of the filter plate 506, blocking the particles that are not conducive to the stirring and mixing of the reactor body 1, and the particles that are conducive to the stirring and mixing of the reactor body 1 pass through the filter plate 506 and are poured into the inner cavity of the reactor body 1 through the discharge pipe 502, and the raw materials and liquid inside the reactor body 1 are mixed and produced by the first motor 4.

[0031] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the present invention as claimed.

Claims

1. A reactor for producing ethyl acrylate, characterized in that: The invention comprises a reactor body (1), a support block (2) is fixedly connected to the surface of the reactor body (1), a support leg (22) is fixedly connected to one side of the support block (2), a top cover (3) is fixedly connected to the top of the reactor body (1), a first motor (4) is fixedly mounted on one side of the top cover (3), and a crushing mechanism (5) is provided on one side of the top cover (3); The crushing mechanism (5) comprises a box body (501), one end of the box body (501) is fixedly connected to a discharge pipe (502), one end of the discharge pipe (502) is fixedly connected to one side of the top cover (3), one side of the box body (501) is fixedly connected to a guide plate (503), the inner cavity of the box body (501) is rotatably connected to a driving roller (504), the inner cavity of the box body (501) is rotatably connected to a driven roller (505), and the inner cavity of the box body (501) is provided with a filter plate (506).

2. A reactor for producing ethyl acrylate according to claim 1, characterized in that: A second motor (9) is fixedly mounted on one side of the housing (501), an output end of the second motor (9) is fixedly connected to a transmission rod (10), one end of the transmission rod (10) is fixedly connected to an eccentric wheel (11), a surface of the transmission rod (10) is slidably connected to the inner cavity of the housing (501), and a surface of the eccentric wheel (11) is in contact with the filter plate (506).

3. The reactor for producing ethyl acrylate according to claim 1, wherein: The inner wall of the box body (501) is fixedly connected to a support plate (6), one side of the support plate (6) is fixedly connected to a support rod (7), and the inner cavity of the filter plate (506) is slidably connected to the surface of the support rod (7).

4. The reactor for producing ethyl acrylate according to claim 3, wherein: A spring (8) is sleeved on the surface of the support rod (7), one end of the spring (8) is fixedly connected to one side of the support plate (6), and one end of the spring (8) is fixedly connected to one side of the filter plate (506).

5. The reactor for producing ethyl acrylate according to claim 1, wherein: One end of the active roller (504) is fixedly connected to a active gear (12), and one end of the driven roller (505) is fixedly connected to a driven gear (13). The teeth of the active gear (12) and the teeth of the driven gear (13) are meshed with each other, and one side of the active gear (12) is fixedly connected to a driven wheel (15).

6. The reactor for producing ethyl acrylate according to claim 2, wherein: The surface of the transmission rod (10) is fixedly connected to a driving wheel (14), the surface of the driving wheel (14) is sleeved with a transmission belt (16), and the inner wall of the transmission belt (16) is movably sleeved on the surface of the driven wheel (15).

7. The reactor for producing ethyl acrylate according to claim 1, wherein: The inner wall of the box body (501) is fixedly connected to a connecting plate (17), and the inner cavity of the connecting plate (17) is slidably connected to an elastic scraper (18).

8. The reactor for producing ethyl acrylate according to claim 1, wherein: The bottom of the reactor body (1) is fixedly connected to a discharge pipe (19), one end of the discharge pipe (19) is fixedly connected to a connecting flange (20), and a control valve (21) is fixedly installed on the surface of the discharge pipe (19).